Patents by Inventor Masayuki Kito

Masayuki Kito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240102957
    Abstract: In an electrochemical gas sensor (10), a first sensing element (21) is stored in a first storage portion (31). A moisture permeable film (24) is disposed in a first introduction inlet (31A) of the first storage portion (31). The moisture permeable film (24) substantially prevents a to-be-detected gas from permeating therethrough. A second sensing element (22) is disposed in a space into which water vapor and the to-be-detected gas contained in a target gas flow. In such a configuration, the electrochemical gas sensor (10) is capable of detecting a to-be-detected gas having a concentration of 0 or more and 1 ppm or less.
    Type: Application
    Filed: March 8, 2022
    Publication date: March 28, 2024
    Inventors: Shinichiro KITO, Masayuki SEGAWA, Takahiro YOKOYAMA, Junya IMAIZUMI, Yuki MIZUTANI, Masahiro TANAKA, Yoshiko KUMAGAI
  • Publication number: 20240034866
    Abstract: A thermoplastic resin composition containing a polyamide resin (A), a compatibilizer (B) and a polyolefin resin (C), wherein the compatibilizer (B) is a modified ethylene-based elastomer that is modified with an unsaturated carboxylic acid and that has a density of 850 to 870 kg/m3, and a content proportion of the polyamide resin (A) is 15 to 30% by mass, a content proportion of the compatibilizer (B) is 15 to 30% by mass, and a compounding proportion of the polyolefin resin (C) is 45 to 65% by mass, based on 100% by mass of a total content of the polyamide resin (A), the compatibilizer (B) and the polyolefin resin (C).
    Type: Application
    Filed: December 22, 2021
    Publication date: February 1, 2024
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Naoya KUBOTA, Tetsuya NAKAMURA, Toshiyuki ARIO, Masayuki KITO
  • Patent number: 11643532
    Abstract: A thermoplastic resin composition, a molded body, and first and second production methods are disclosed. The thermoplastic resin composition contains a polyolefin resin, a polyamide resin, and a modified elastomer and shows non-Newtonian properties in a fluidized state. The molded body includes the thermoplastic resin composition. The first production method includes molding the thermoplastic resin composition at a shear rate of 80 sec?1 or more and a standby step in which resin composition is on standby at a shear rate of 0 sec?1 or more but less than 80 sec?1. The second production method includes molding the resin composition at a shear rate X1 to obtain part of a molded body and molding the resin composition at a shear rate X2 to obtain another part of the molded body, wherein an absolute value of a difference between X1 and X2 is 200 sec?1 or more.
    Type: Grant
    Filed: April 10, 2018
    Date of Patent: May 9, 2023
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Kosuke Geho, Mitsutaka Sako, Goro Takahashi
  • Patent number: 11512174
    Abstract: Disclosed herein are a fiber-reinforced material and an article made of the same. The fiber-reinforced material includes a fiber assembly and a matrix material coating the fiber assembly, the matrix material is a thermoplastic resin composition obtained by blending a polyolefin resin, a polyamide resin, and a modified elastomer that reacts with the polyamide resin. When a puncture test is performed at a striker speed of 1-4 msec and when a maximum impact force is applied is defined as PM and a deflection at break is defined as PB, PB/PM?4. When the amount of energy absorbed before a maximum impact force is applied is E1, the amount of energy absorbed after a maximum impact force is applied and before break is E2, and a total amount of absorbed energy of E1 and E2 is ET, the ratio of E2:ET is 70% or more.
    Type: Grant
    Filed: January 31, 2018
    Date of Patent: November 29, 2022
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Kosuke Geho, Masayuki Kito, Mitsutaka Sako, Goro Takahashi
  • Patent number: 11413942
    Abstract: Disclosed herein are a vehicle door trim board that is less likely to break due to partial use of an impact resistant resin and a door trim using such a vehicle door trim board. A vehicle door trim board includes a reinforcing part made of an impact resistant resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The door trim includes: the vehicle door trim board; and a surface skin layer provided on a design surface side of the vehicle door trim board.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: August 16, 2022
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Kosuke Geho, Goro Takahashi, Mitsutaka Sako
  • Patent number: 11326031
    Abstract: Disclosed herein are a thermoplastic resin sheet having excellent mechanical strength and excellent conformability during molding, a laminated sheet using such a thermoplastic resin sheet, and a molded body. The thermoplastic resin sheet includes a thermoplastic resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The laminated sheet includes a base layer containing a polyolefin resin and the thermoplastic resin sheet bonded to one surface of the base layer. The molded body includes a base body containing a polyolefin resin and the thermoplastic resin sheet or the laminated sheet bonded to one surface of the base body.
    Type: Grant
    Filed: March 9, 2018
    Date of Patent: May 10, 2022
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Kosuke Geho, Mitsutaka Sako, Goro Takahashi
  • Publication number: 20220106473
    Abstract: A vibration absorbing material contains a polyolefin resin, a polyamide resin, and a modified elastomer having a reactive group that reacts with the polyamide resin. When the total of the polyolefin resin, the polyamide resin and the modified elastomer is 100% by mass, the proportion of the polyolefin resin is 10% by mass or more and 90% by mass or less, the proportion of the polyamide resin is 3% by mass or more and 85% by mass or less, and the proportion of the modified elastomer is 3% by mass or more and 35% by mass or less. The vibration absorbing material contains a thermoplastic resin including a continuous phase (A) containing the polyolefin resin and a dispersed phase (B) dispersed in the continuous phase (A) and containing the polyamide resin.
    Type: Application
    Filed: December 11, 2019
    Publication date: April 7, 2022
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventor: Masayuki KITO
  • Patent number: 11046822
    Abstract: A method for using a modifier that includes mixing 0.5 parts by mass or more but 70 parts by mass or less of the modifier per 100 parts by mass of a first polyolefin resin. The modifier is composed of a continuous phase (A) containing a second polyolefin resin, and a dispersed phase (B) dispersed in the continuous phase (A) and containing a polyamide resin and a modified elastomer. The dispersed phase (B) is composed of a melt-kneaded product of the polyamide resin and the modified elastomer having a reactive group that reacts with the polyamide resin. When a total of the continuous phase (A) and the dispersed phase (B) is 100% by mass, a content of the dispersed phase (B) is 80% by mass or less.
    Type: Grant
    Filed: August 13, 2020
    Date of Patent: June 29, 2021
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Goro Takahashi, Toshihiro Suzuki, Mitsutaka Sako
  • Patent number: 11014516
    Abstract: Disclosed herein is an energy absorber having excellent impact resistance and excellent impact energy absorbability. The energy absorber includes an olefin-based resin composition obtained by mixing an olefin resin, a polyamide resin, and an elastomer having a reactive group that reacts with the polyamide resin, wherein the olefin-based resin composition has a continuous phase containing the olefin resin and a polyamide resin-based dispersed phase dispersed in the continuous phase, and the polyamide resin-based dispersed phase has a structure in which the elastomer is contained in a matrix phase containing the polyamide resin.
    Type: Grant
    Filed: March 7, 2017
    Date of Patent: May 25, 2021
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Goro Takahashi, Toshihiro Suzuki, Yasuyuki Shimizu, Yohei Migaki
  • Patent number: 10934424
    Abstract: Disclosed herein are a molded body having a continuous phase (A) containing a first polyolefin resin and a second polyolefin resin and a dispersed phase (B) containing a polyamide resin and a modified elastomer, wherein the dispersed phase (B) is composed of a melt-kneaded product of the polyamide resin and the modified elastomer, and wherein when a total of the continuous phase (A) and the dispersed phase (B) is 100% by mass, a content of the dispersed phase (B) is 70% by mass or less, and when a total of the first polyolefin resin and the second polyolefin resin is 100% by mass, a content of the second polyolefin resin is 70% by mass or less, and a method including the steps of: obtaining a molded body raw material by mixing a first polyolefin resin and an impact-resistant resin obtained by melt-kneading a second polyolefin resin and a melt-kneaded product of a polyamide resin and a modified elastomer; and obtaining a molded body.
    Type: Grant
    Filed: November 29, 2016
    Date of Patent: March 2, 2021
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Goro Takahashi, Toshihiro Suzuki, Mitsutaka Sako
  • Publication number: 20200369836
    Abstract: A method for using a modifier that includes mixing 0.5 parts by mass or more but 70 parts by mass or less of the modifier per 100 parts by mass of a first polyolefin resin. The modifier is composed of a continuous phase (A) containing a second polyolefin resin, and a dispersed phase (B) dispersed in the continuous phase (A) and containing a polyamide resin and a modified elastomer. The dispersed phase (B) is composed of a melt-kneaded product of the polyamide resin and the modified elastomer having a reactive group that reacts with the polyamide resin. When a total of the continuous phase (A) and the dispersed phase (B) is 100% by mass, a content of the dispersed phase (B) is 80% by mass or less.
    Type: Application
    Filed: August 13, 2020
    Publication date: November 26, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Goro TAKAHASHI, Toshihiro SUZUKI, Mitsutaka SAKO
  • Patent number: 10829626
    Abstract: Disclosed is a method for adjusting a dispersion diameter to control the dispersion diameter of a dispersed phase in a thermoplastic resin composition having a multiphase structure, and a thermoplastic resin composition obtained by the method. The method includes mixing a polyolefin resin, a polyamide resin, and a compatibilizer and has a continuous phase composed of the polyolefin resin and a dispersed phase dispersed in the continuous phase and composed of the polyamide resin where the compatibilizer is a polymer having a reactive group that reacts with the polyamide resin, and that an amount of the polymer to be mixed based on a total of the polyolefin resin and the polyamide resin is varied to adjust a dispersion diameter of the dispersed phase. This composition has 50 or more but 450 or less the dispersed phase per 10 micrometers square.
    Type: Grant
    Filed: March 15, 2017
    Date of Patent: November 10, 2020
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Goro Takahashi, Toshihiro Suzuki, Mitsutaka Sako
  • Publication number: 20200283589
    Abstract: Disclosed herein are a fiber-reinforced material and an article made of the same. The fiber-reinforced material includes a fiber assembly and a matrix material coating the fiber assembly, the matrix material is a thermoplastic resin composition obtained by blending a polyolefin resin, a polyamide resin, and a modified elastomer that reacts with the polyamide resin. When a puncture test is performed at a striker speed of 1-4 msec and when a maximum impact force is applied is defined as PM and a deflection at break is defined as PB, PB/PM?4. When the amount of energy absorbed before a maximum impact force is applied is E1, the amount of energy absorbed after a maximum impact force is applied and before break is E2, and a total amount of absorbed energy of E1 and E2 is ET, the ratio of E2:ET is 70% or more.
    Type: Application
    Filed: January 31, 2018
    Publication date: September 10, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Kosuke GEHO, Masayuki KITO, Mitsutaka SAKO, Goro TAKAHASHI
  • Patent number: 10717827
    Abstract: A thermoplastic resin composition, a method for manufacturing the same, and a molded body are provided. The composition includes a polyolefin resin PO, a polyimide resin PA, and a compatibilizer. The composition has a first phase composed of the PA and compatibilizer and/or a reaction product thereof and a second phase composed of the PO and interposed between the first phases. The first phase has a matrix phase composed of the PA and a dispersed phase dispersed in the matrix phase and composed of the compatibilizer and/or a reaction product thereof. The first phase includes a branched phase having branch portions. The method includes melt-kneading the PA and compatibilizer so that a mixing ratio of the compatibilizer is 11% by mass or more but 45% by mass or less per 100% by mass of a total of the PO, PA, and compatibilizer, and melt-kneading an obtained composition and the PO.
    Type: Grant
    Filed: March 15, 2017
    Date of Patent: July 21, 2020
    Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki Kito, Goro Takahashi, Toshihiro Suzuki, Mitsutaka Sako
  • Publication number: 20200180535
    Abstract: Disclosed herein is an energy absorber having excellent impact resistance and excellent impact energy absorbability. The energy absorber includes an olefin-based resin composition obtained by mixing an olefin resin, a polyamide resin, and an elastomer having a reactive group that reacts with the polyamide resin, wherein the olefin-based resin composition has a continuous phase containing the olefin resin and a polyamide resin-based dispersed phase dispersed in the continuous phase, and the polyamide resin-based dispersed phase has a structure in which the elastomer is contained in a matrix phase containing the polyamide resin.
    Type: Application
    Filed: March 7, 2017
    Publication date: June 11, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Goro TAKAHASHI, Toshihiro SUZUKI, Yasuyuki SHIMIZU, Yohei MIGAKI
  • Publication number: 20200157291
    Abstract: A molded article including a repeatedly-movable part that and a method for producing a molded article are disclosed. The molded article includes a repeatedly-movable part capable of being repeatedly bent or curved, and the repeatedly-movable part is made of a thermoplastic resin composition containing a polyolefin resin, a polyamide resin, and a modified elastomer having a reactive group that reacts with the polyamide resin. The method is a method for producing a molded article including a repeatedly-movable part capable of being repeatedly bent or curved, the method including using, as a molding material for the repeatedly-movable part, a thermoplastic resin composition containing a polyolefin resin, a polyamide resin, and a modified elastomer having a reactive group that reacts with the polyamide resin.
    Type: Application
    Filed: April 10, 2018
    Publication date: May 21, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Kosuke GEHO, Mitsutaka SAKO, Goro TAKAHASHI
  • Publication number: 20200157325
    Abstract: A thermoplastic resin composition, a molded body, and first and second production methods are disclosed. The thermoplastic resin composition contains a polyolefin resin, a polyamide resin, and a modified elastomer and shows non-Newtonian properties in a fluidized state. The molded body includes the thermoplastic resin composition. The first production method includes molding the thermoplastic resin composition at a shear rate of 80 sec?1 or more and a standby step in which resin composition is on standby at a shear rate of 0 sec?1 or more but less than 80 sec?1. The second production method includes molding the resin composition at a shear rate X1 to obtain part of a molded body and molding the resin composition at a shear rate X2 to obtain another part of the molded body, wherein an absolute value of a difference between X1 and X2 is 200 sec?1 or more.
    Type: Application
    Filed: April 10, 2018
    Publication date: May 21, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Kosuke GEHO, Mitsutaka SAKO, Goro TAKAHASHI
  • Publication number: 20200079189
    Abstract: Disclosed herein are a vehicle door trim board that is less likely to break due to partial use of an impact resistant resin and a door trim using such a vehicle door trim board. A vehicle door trim board includes a reinforcing part made of an impact resistant resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The door trim includes: the vehicle door trim board; and a surface skin layer provided on a design surface side of the vehicle door trim board.
    Type: Application
    Filed: May 24, 2018
    Publication date: March 12, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Kosuke GEHO, Goro TAKAHASHI, Mitsutaka SAKO
  • Publication number: 20200032018
    Abstract: Disclosed herein are a thermoplastic resin sheet having excellent mechanical strength and excellent conformability during molding, a laminated sheet using such a thermoplastic resin sheet, and a molded body. The thermoplastic resin sheet includes a thermoplastic resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The laminated sheet includes a base layer containing a polyolefin resin and the thermoplastic resin sheet bonded to one surface of the base layer. The molded body includes a base body containing a polyolefin resin and the thermoplastic resin sheet or the laminated sheet bonded to one surface of the base body.
    Type: Application
    Filed: March 9, 2018
    Publication date: January 30, 2020
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Kosuke GEHO, Mitsutaka SAKO, Goro TAKAHASHI
  • Publication number: 20190382922
    Abstract: Disclosed herein is a thermoplastic resin fiber that uses highly versatile resin raw materials but exhibits high extensibility that is conventionally unknown. With a view to providing a method for producing the fiber and a fabric using the fiber, the thermoplastic resin fiber includes a thermoplastic resin containing a polyolefin resin, a polyamide resin, and a compatibilizer, and has a fracture elongation of 50% or more, wherein the compatibilizer is a modified elastomer having a reactive group that reacts with the polyamide resin. The fabric uses the thermoplastic resin fiber. The method includes a spinning step in which a thermoplastic resin composition obtained by melt-kneading a melt-kneaded product of the polyamide resin and the modified elastomer and the polyolefin is spun into a fiber.
    Type: Application
    Filed: January 29, 2018
    Publication date: December 19, 2019
    Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
    Inventors: Masayuki KITO, Goro TAKAHASHI, Mitsutaka SAKO, Yuko MAKINO