Patents by Inventor Masayuki Narumi

Masayuki Narumi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9272957
    Abstract: The present invention aims to provide a process for producing an aluminum titanate-based ceramics fired body wherein a cracking of a ceramics shaped body during a degreasing step is suppressed and also sufficient mechanical strength for handling is provided to the ceramics shaped body for such a case of the transfer from a degreasing step to a firing step. The present invention is a process for producing an aluminum titanate-based ceramics fired body comprising a shaping step of obtaining a ceramics shaped body by shaping a starting material mixture containing inorganic components including an aluminum source powder and a titanium source powder and organic components; a degreasing step for removing the organic components contained in the ceramics shaped body in atmosphere with an oxygen concentration of not higher than 0.1% and under the temperature condition that the highest temperature is not lower than 700° C. and not higher than 1100° C.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: March 1, 2016
    Assignee: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Keiichiro Suzuki, Masayuki Narumi
  • Patent number: 8920705
    Abstract: The invention is to provide a process of producing the powder of aluminum titanate-based ceramics in which the formation of fine particulate component and coarse particulate component is inhibited, and having a very sharp grain size distribution, efficiently and at good yield. The invention is a process for producing a powder of aluminum titanate-based ceramics, comprising a step of keeping a precursor mixture containing a titanium source powder, an aluminum source powder and a silicon source powder at a temperature range of from 1100° C. to 1350° C. for 3 hours or more, followed by a step of heating the precursor mixture up to 1400° C.
    Type: Grant
    Filed: October 6, 2009
    Date of Patent: December 30, 2014
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Keiichiro Suzuki, Masayuki Narumi
  • Patent number: 8673044
    Abstract: The invention is to provide a process for producing an aluminum titanate-based ceramics body, wherein, as a regenerated starting material, a fired body recovered in a production process for an aluminum titanate-based ceramics body is used and the aluminum titanate-based ceramics body excellent in a mechanical strength and in a thermal characteristics such as low thermal expansion and heat resistance can be obtained. The invention provides a process for producing an aluminum titanate-based ceramics body using a fired ceramics body recovered in a production process for an aluminum titanate-based ceramics body, comprising the following steps: a step of preparing a pulverized product having a median particle diameter of 100 ?m or less from the fired ceramics body; a step of preparing a regenerated clay containing the pulverized product and water; a step of shaping the regenerated clay to form a shaped body; and a step of firing the shaped body.
    Type: Grant
    Filed: March 29, 2010
    Date of Patent: March 18, 2014
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Akiyoshi Nemoto, Hajime Yoshino, Masayuki Narumi
  • Publication number: 20120282562
    Abstract: The present invention aims to provide a process for producing a fired body with a high linear shrinkage ratio during firing (firing shrinkage ratio) without a damage of the shape of the shaped body, such as the honeycomb structure. The present invention is a process for producing a ceramics fired body comprising a step of firing a shaped body, wherein a linear shrinkage ratio in dimension of the fired body to the shaped body (the linear shrinkage ratio (%)=(dimension of the shaped body?dimension of the fired body)/(dimension of the shaped body)×100) is not lower than 1% and the shaped body is fired while being disposed on a mat made of a ceramics having a high thermal conductivity.
    Type: Application
    Filed: September 24, 2010
    Publication date: November 8, 2012
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Masayuki Narumi, Keiichiro Suzuki, Tamotsu Takamoto
  • Publication number: 20120241998
    Abstract: The present invention aims to provide a process for producing an aluminum titanate-based ceramics fired body wherein a cracking of a ceramics shaped body during a degreasing step is suppressed and also sufficient mechanical strength for handling is provided to the ceramics shaped body for such a case of the transfer from a degreasing step to a firing step. The present invention is a process for producing an aluminum titanate-based ceramics fired body comprising a shaping step of obtaining a ceramics shaped body by shaping a starting material mixture containing inorganic components including an aluminum source powder and a titanium source powder and organic components; a degreasing step for removing the organic components contained in the ceramics shaped body in atmosphere with an oxygen concentration of not higher than 0.1% and under the temperature condition that the highest temperature is not lower than 700° C. and not higher than 1100° C.
    Type: Application
    Filed: September 29, 2010
    Publication date: September 27, 2012
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Keiichiro Suzuki, Masayuki Narumi
  • Publication number: 20120096821
    Abstract: The invention is to provide a process for producing an aluminum titanate-based ceramics body, wherein a regenerated unfired starting material recovered in a production process for an aluminum titanate-based ceramics body is used and a regenerated clay is easy to prepare and an aluminum titanate-based ceramics body excellent in a mechanical strength and in a thermal characteristics such as low thermal expansion and heat resistance can be obtained. The invention is a process for producing an aluminum titanate-based ceramics body using an unfired regenerated starting material recovered in a production process for an aluminum titanate-based ceramics body, comprising the following steps: a step of preparing a pulverized material having a diameter of 1 mm or less from the unfired regenerated starting material; a step of preparing a regenerated clay containing the pulverized material and water; a step of shaping the regenerated clay to form a shaped body; and a step of firing the shaped body.
    Type: Application
    Filed: March 29, 2010
    Publication date: April 26, 2012
    Applicant: Sumitomo Chemical Company, Ltd.
    Inventors: Akiyoshi Nemoto, Hajime Yoshino, Masayuki Narumi
  • Publication number: 20120073255
    Abstract: The invention is to provide a process for producing an aluminum titanate-based ceramics body, wherein, as a regenerated starting material, a fired body recovered in a production process for an aluminum titanate-based ceramics body is used and the aluminum titanate-based ceramics body excellent in a mechanical strength and in a thermal characteristics such as low thermal expansion and heat resistance can be obtained. The invention provides a process for producing an aluminum titanate-based ceramics body using a fired ceramics body recovered in a production process for an aluminum titanate-based ceramics body, comprising the following steps: a step of preparing a pulverized product having a median particle diameter of 100 ?m or less from the fired ceramics body; a step of preparing a regenerated clay containing the pulverized product and water; a step of shaping the regenerated clay to form a shaped body; and a step of firing the shaped body.
    Type: Application
    Filed: March 29, 2010
    Publication date: March 29, 2012
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Akiyoshi Nemoto, Hajime Yoshino, Masayuki Narumi
  • Publication number: 20110236688
    Abstract: The invention is to provide a process of producing the powder of aluminum titanate-based ceramics in which the formation of fine particulate component and coarse particulate component is inhibited, and having a very sharp grain size distribution, efficiently and at good yield. The invention is a process for producing a powder of aluminum titanate-based ceramics, comprising a step of keeping a precursor mixture containing a titanium source powder, an aluminum source powder and a silicon source powder at a temperature range of from 1100° C. to 1350° C. for 3 hours or more, followed by a step of heating the precursor mixture up to 1400° C.
    Type: Application
    Filed: October 6, 2009
    Publication date: September 29, 2011
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Keiichiro Suzuki, Masayuki Narumi
  • Publication number: 20100298114
    Abstract: The invention is for obtaining aluminium titanate-based ceramics having a small BET specific surface area and having, when ground into powder, a small pore volume, by effective utilization of particulate aluminium titanate-based ceramics. A pre-mixture prepared by mixing a particulate aluminium titanate-based ceramics with a titania source and an alumina source and optionally further with a magnesia source and a silica source, or particulates of aluminium titanate-based ceramics is, as such or preferably after shaped, fired as the powder or as the molded body to produce an aluminium titanate-based ceramics.
    Type: Application
    Filed: January 6, 2009
    Publication date: November 25, 2010
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Hajime Maki, Tetsuro Tohma, Masayuki Narumi