Patents by Inventor Masayuki Sagara
Masayuki Sagara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11970759Abstract: The seamless steel pipe according to the present disclosure includes a chemical composition consisting of, in mass %, C: 0.030% or less, Si: 1.00% or less, Mn: 1.00% or less, P: 0.030% or less, S: 0.0050% or less, Al: 0.001 to 0.100%, N: 0.0500% or less, O: 0.050% or less, Ni: 5.00 to 6.50%, Cr: more than 10.00 to 13.40%, Cu: more than 1.50 to 3.50%, Mo: 1.00 to 4.00%, V: 0.01 to 1.00%, Ti: 0.050 to 0.300%, and Co: 0.010 to 0.300%, with the balance being Fe and impurities, and satisfying Formula (1), wherein a depassivation pH of an inner surface is 3.00 or less. Cr+2.0 Mo+0.5 Ni+2.0 Cu+0.5 Co?20.Type: GrantFiled: October 1, 2019Date of Patent: April 30, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Kyohei Kanki, Masayuki Sagara, Yusaku Tomio, Daisuke Matsuo
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Patent number: 11965232Abstract: The seamless steel pipe according to the present disclosure includes a chemical composition consisting of, in mass %, C: 0.030% or less, Si: 1.00% or less, Mn: 1.00% or less, P: 0.030% or less, S: 0.0050% or less, Al: 0.001 to 0.100%, N: 0.0500% or less, O: 0.050% or less, Ni: 3.00 to 6.50%, Cr: more than 10.00 to 13.40%, Mo: 0.50 to 4.00%, V: 0.01 to 1.00%, Ti: 0.010 to 0.300%, and Co: 0.010 to 0.300%, with the balance being Fe and impurities, and satisfying Formula (1), and a microstructure containing, in volume ratio, 80.0% or more of martensite, wherein a depassivation pH of an inner surface is 3.50 or less. Cr+2.0Mo+0.5Ni+0.5Co?16.Type: GrantFiled: October 1, 2019Date of Patent: April 23, 2024Assignee: NIPPON STEEL CORPORATIONInventors: Kyohei Kanki, Masayuki Sagara, Yusaku Tomio
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Publication number: 20230212723Abstract: The duplex stainless steel seamless pipe according to the present disclosure has the chemical composition described in the description and a microstructure consisting of 30 to 55% of ferrite, and austenite. In a square observation field of view region with sides of 250 ?m including a center portion of the wall thickness and including a T direction and a C direction, a number of intersections NT which is a number of intersections between the line segment T1 to T4 described in the description and ferrite interfaces is 65 or more. A number of intersections NC which is a number of intersections between the line segments C1 to C4 described in the description and ferrite interfaces is 50 or more.Type: ApplicationFiled: April 28, 2021Publication date: July 6, 2023Inventors: Mikiko NOGUCHI, Jun NAKAMURA, Masayuki SAGARA, Daisuke MATSUO, Yoshihei WAKINO
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Publication number: 20220411906Abstract: An alloy material is provided that has a chemical composition consisting of, in mass %, C: 0.030% or less, Si: 0.01 to 1.0%, Mn: 0.01 to 2.0%, P: 0.030% or less, S: 0.0050% or less, Cr: 28.0 to 40.0%, Ni: 32.0 to 55.0%, sol. Al: 0.010 to 0.30%, N: more than 0.30% and not more than 0.000214×Ni2?0.03012×Ni+0.00215×Cr2?0.08567×Cr+1.927, O: 0.010% or less, Mo: 0 to 6.0%, W: 0 to 12.0%, Ca: 0 to 0.010%, Mg: 0 to 0.010%, V: 0 to 0.50%, Ti: 0 to 0.50%, Nb: 0 to 0.50%, Co: 0 to 2.0%, Cu: 0 to 2.0%, REM: 0 to 0.10%, and the balance: Fe and impurities, and in which Fn1=Mo+(½)W is 1.0 to 6.0, and a yield strength at a 0.2% proof stress is 1103 MPa or more.Type: ApplicationFiled: October 1, 2020Publication date: December 29, 2022Inventors: Hideki TAKABE, Yusaku TOMIO, Masayuki SAGARA
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Publication number: 20220033943Abstract: The seamless steel pipe according to the present disclosure includes a chemical composition consisting of, in mass %, C: 0.030% or less, Si: 1.00% or less, Mn: 1.00% or less, P: 0.030% or less, S: 0.0050% or less, Al: 0.001 to 0.100%, N: 0.0500% or less, O: 0.050% or less, Ni: 3.00 to 6.50%, Cr: more than 10.00 to 13.40%, Mo: 0.50 to 4.00%, V: 0.01 to 1.00%, Ti: 0.010 to 0.300%, and Co: 0.010 to 0.300%, with the balance being Fe and impurities, and satisfying Formula (1), and a microstructure containing, in volume ratio, 80.0% or more of martensite, wherein a depassivation pH of an inner surface is 3.50 or less. Cr+2.0Mo+0.5Ni+0.5Co?16.Type: ApplicationFiled: October 1, 2019Publication date: February 3, 2022Inventors: Kyohei KANKI, Masayuki SAGARA, Yusaku TOMIO
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Publication number: 20210317556Abstract: The seamless steel pipe according to the present disclosure includes a chemical composition consisting of, in mass %, C: 0.030% or less, Si: 1.00% or less, Mn: 1.00% or less, P: 0.030% or less, S: 0.0050% or less, Al: 0.001 to 0.100%, N: 0.0500% or less, O: 0.050% or less, Ni: 5.00 to 6.50%, Cr: more than 10.00 to 13.40%, Cu: more than 1.50 to 3.50%, Mo: 1.00 to 4.00%, V: 0.01 to 1.00%, Ti: 0.050 to 0.300%, and Co: 0.010 to 0.300%, with the balance being Fe and impurities, and satisfying Formula (1), wherein a depassivation pH of an inner surface is 3.00 or less. Cr+2.0Mo+0.5Ni+2.0Cu+0.5Co?20.Type: ApplicationFiled: October 1, 2019Publication date: October 14, 2021Inventors: Kyohei KANKI, Masayuki SAGARA, Yusaku TOMIO, Daisuke MATSUO
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Patent number: 11066719Abstract: A duplex stainless steel with good low-temperature toughness is provided. The duplex stainless steel has a chemical composition of, in mass %: up to 0.03% C; 0.1 to 0.8% Si; up to 2.3% Mn; up to 0.040% P; up to 0.010% S; up to 0.040% sol. Al; 3 to 7% Ni; 20 to 28% Cr; 0.5 to 2.0% Mo; more than 2.0% and not more than 4.0% Cu; 0.02 to 0.5% Co; 0.1 to 0.35% N; up to 0.010% O; and other elements, the steel having a microstructure including an austenite phase and a ferrite phase, the ferrite phase having an area percentage of 30 to 60%, the steel satisfying the following Formula, (1); 0.70×NiL?NiH??(1), where NiH and NiL are obtained by using an electron-beam microanalyzer to measure Ni content and, in a distribution of Ni content, determining two maximum frequencies, and treating the one with a higher Ni content as NiH and treating the one with a lower Ni content as NiL.Type: GrantFiled: May 24, 2017Date of Patent: July 20, 2021Assignee: Nippon Steel CorporationInventors: Daisuke Motoya, Masayuki Sagara, Hidenori Shitamoto
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Patent number: 11041232Abstract: An austenitic stainless steel is provided which has a chemical composition that consists, by mass %, of: C: 0.015% or less, Si: 1.00% or less, Mn: 2.00% or less, P: 0.05% or less, S: 0.030% or less, Cr: 16.0% or more and less than 22.0%, Ni: 11.0 to 16.0%, Mo: 2.5 to 5.0%, N: 0.07% or more and less than 0.15%, Nb: 0.20 to 0.50%, Al: 0.005 to 0.040%, Sn: 0 to 0.080%, Zn: 0 to 0.0060%, Pb: 0 to 0.030%, and the balance: Fe and impurities, and that satisfies the formula [MoSS/Mo?0.98] (MoSS: Mo amount dissolved in the steel).Type: GrantFiled: April 6, 2017Date of Patent: June 22, 2021Assignee: Nippon Steel CorporationInventors: Masahiro Seto, Masayuki Sagara, Kenta Yamada, Takahiro Osuki
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Publication number: 20200332378Abstract: A duplex stainless steel with occurrence of pitting suppressed is provided. A duplex stainless steel according to the present disclosure has a chemical composition consisting of, in mass %, Cr: more than 27.00% to 29.00%, Mo: 2.50 to 3.50%, Ni: 5.00 to 8.00%, W: 4.00 to 6.00%, Cu: 0.01 to less than 0.10%, N: more than 0.400% to 0.600%, C: 0.030% or less, Si: 1.00% or less, Mn 1.00% or less, sol.Al: 0.040% or less, V: 0.50% or less, O: 0.010% or less, P: 0.030% or less, and S: 0.020% or less with the balance being Fe and impurities and satisfying Formula (1), a microstructure consisting of 35 to 65 volume % of ferrite phase with the balance being the austenite phase, and the area fraction of Cu precipitated in the ferrite phase is 0.5% or less. Cr+4.0×Mo+2.0×W+20×N?5×ln(Cu)?65.Type: ApplicationFiled: November 14, 2018Publication date: October 22, 2020Inventors: Masayuki SAGARA, Yusaku TOMIO, Takahiro OSUKI, Yusuke UGAWA
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Patent number: 10557574Abstract: A Ni—Cr alloy material has a chemical composition that consists of; Si: 0.01 to 0.5%, Mn: 0.01 to less than 1.0%, Cu: 0.01 to less than 1.0%, Ni: 48 to less than 55%, Cr: 22 to 28%, Mo: 5.6 to less than 7.0%, N: 0.04 to 0.16%, sol.Al: 0.03 to 0.20%, REM: 0.01 to 0.074%, W: 0% or more and less than 8.0%, Co: 0 to 2.0%; one or more of Ca and Mg: 0.0003 to 0.01% in total, and one or more of Ti, Nb, Zr, and V: 0 to 0.5% in total, the balance thereof being Fe and impurities. The impurities include C £ 0.03%, P £ 0.03%, S £ 0.001%, and O £ 0.01%. The dislocation density r of the Ni—Cr alloy material expressed in m?2 satisfies a formula [7.0?1015£r£2.7?1016?2.67?1017?REM].Type: GrantFiled: November 11, 2014Date of Patent: February 11, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Yusaku Tomio, Masayuki Sagara
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Publication number: 20190292619Abstract: A duplex stainless steel with good low-temperature toughness is provided. The duplex stainless steel has a chemical composition of, in mass %; up to 0.03% C; 0.1 to 0.8% Si; up to 2.3% Mn; up to 0.040% P; up to 0.010% S; up to 0.040% sol. Al; 3 to 7% Ni; 20 to 28% Cr; 0.5 to 2.0% Mo; more than 2.0% and not more than 4.0% Cu; 0.02 to 0.5% Co; 0.1 to 0.35% N; up to 0.010% O; and other elements, the steel having a microstructure including an austenite phase and a ferrite phase, the ferrite phase having an area percentage of 30 to 60%, the steel satisfying the following Formula, (1); 0.70×NiL?NiH??(1), where NiH and NiL are obtained by using an electron-beam microanalyzer to measure Ni content and, in a distribution of Ni content, determining two maximum frequencies, and treating the one with a higher Ni content as NiH and treating the one with a lower Ni content as NiL.Type: ApplicationFiled: May 24, 2017Publication date: September 26, 2019Inventors: Daisuke Motoya, Masayuki Sagara, Hidenori Shitamoto
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Publication number: 20190177808Abstract: An austenitic stainless steel includes base metal and a coating film formed on at least part of a surface of the base metal, a chemical composition of the base metal containing, in mass percent: C: 0.05% or less; Si: 1.0% or less; Mn: 2.0% or less; P: 0.040% or less; S: 0.010% or less; O: 0.020% or less; N: less than 0.050%; Ni: 12.0 to 27.0%; Cr: 15.0% or more to less than 20.0%; Cu: more than 3.5% to 8.0% or less; Mo: more than 2.0% to 5.0% or less; Co: 0.05% or less; Sn: 0.05% or less, V: 0 to 0.5%, Nb: 0 to 1.0%, Ti: 0 to 0.5%, W: 0 to 5.0%, Zr: 0 to 1.0%, Al: 0 to 0.5%, Ca: 0 to 0.01%, B: 0 to 0.01%, REM: 0 to 0.01%, and the balance: Fe and impurities, wherein a chemical composition at a maximum-Cr depth where a concentration of Cr in the coating film reaches a maximum satisfies, in at %, [(Cr+Ni+Cu+Mo)/Fe?1.0].Type: ApplicationFiled: August 2, 2017Publication date: June 13, 2019Applicant: Nippon Steel & Sumitomo Metal CorporationInventors: Shinnosuke KURIHARA, Masayuki SAGARA, Takahiro OSUKI
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Publication number: 20190144981Abstract: An austenitic stainless steel is provided which has a chemical composition that consists, by mass %, of: C: 0.015% or less, Si: 1.00% or less, Mn: 2.00% or less, P: 0.05% or less, S: 0.030% or less, Cr: 16.0% or more and less than 22.0%, Ni: 11.0 to 16.0%, Mo: 2.5 to 5.0%, N: 0.07% or more and less than 0.15%, Nb: 0.20 to 0.50%, Al: 0.005 to 0.040%, Sn: 0 to 0.080%, Zn: 0 to 0.0060%, Pb: 0 to 0.030%, and the balance: Fe and impurities, and that satisfies the formula [MoSS/Mo?0.98] (MoSS: Mo amount dissolved in the steel).Type: ApplicationFiled: April 6, 2017Publication date: May 16, 2019Inventors: Masahiro Seto, Masayuki Sagara, Kenta Yamada, Takahiro Osuki
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Patent number: 10280487Abstract: The high alloy for oil well according to the present embodiment consists of, in mass %, C: 0.03% or less, Si: 1.0% or less, Mn: 0.05 to 1.5%, P: 0.03% or less, S: 0.03% or less, Ni: 26.0 to 40.0%, Cr: 22.0 to 30.0%, Mo: 0.01% or more to less than 5.0%, Cu: 0.1 to 3.0%, Al: 0.001 to 0.30%, N: more than 0.05% to 0.30% or less, O: 0.010% or less, and Ag: 0.005 to 1.0%, wherein the alloy satisfies the following Formula (1) and (2), wherein the high alloy for oil well has yield strength of 758 MPa or more: 5×Cu+(1000×Ag)2?40??(1) Cu+6×Ag?500×(Ca+Mg+REM)?3.5??(2) where, each element symbol in each Formula is substituted by the content (in mass %) of each element.Type: GrantFiled: February 5, 2015Date of Patent: May 7, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Masayuki Sagara, Akiko Tomio
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Publication number: 20190126408Abstract: There is provided a welding structure member excellent in corrosion resistance in an environment where high-concentration sulfuric acid condenses, the welding structure member including base material having a chemical composition containing, in mass percent, C?0.05%, Si?1.0%, Mn?2.0%, P?0.04%, S?0.01%, Ni: 12.0 to 27.0%, Cr: 15.0% or more to less than 20.0%, Cu: more than 3 0% to 8.0% or less, Mo: more than 2.0% to 5.0% or less, Nb?1.0%, Ti?0.5%, Co?0.5%, Sn?0.1%, W?5.0%, Zr?1.0%, Al?0.5%, N<0.05%, Ca?0.01%, B?0.01%, and REM?0.01%, with the balance: Fe and unavoidable impurities, and the welding structure member including including weld metal having a chemical composition containing, in mass percent, C?0.10%, Si?0.50%, Mn?3.5%, P?0.03%, S?0.03%, Cu?0.50%, Ni: 51.0 to 69.0%, Cr: 14.5 to 23.0%, Mo: 6.0 to 17.0%, Al?0.40%, Ti+Nb+Ta?4.90%, Co?2.5%, V?0.35%, and W?4.5%, with the balance: Fe and unavoidable impurities.Type: ApplicationFiled: March 31, 2017Publication date: May 2, 2019Applicant: Nippon Steel & Sumitomo Metal CorporationInventors: Masayuki Sagara, Takahiro Osuki, Shinnosuke Kurihara
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Publication number: 20190105727Abstract: There is provided a welding structure member excellent in corrosion resistance in an environment where high-concentration sulfuric acid condenses, the welding structure member including base material having a chemical composition containing, in mass percent, C?0.05%, Si?1.0%, Mn?2.0%, P?0.04%, S?0.01%, Ni: 12.0 to 27.0%, Cr: 15.0% or more to less than 20.0%, Cu: more than 3.0% to 8.0% or less, Mo: more than 2.0% to 5.0% or less, Nb?1.0%, Ti?0.5%, Co?0.5%, Sn?0.1%, W?5.0%, Zr?1.0%, Al?0.5%, N<0.05%, Ca?0.01%, B?0.01%, and REM?0.01%, with the balance: Fe and unavoidable impurities, and the welding structure member including weld metal having a chemical composition containing, in mass percent, C?0.10%, Si?0.50%, Mn?3.5%, P?0.03%, S?0.03%, Cu?0.50%, Ni: 51.0 to 80.0%, Cr: 14.5 to 23.0%, Mo?0.10%, Al?0.40%, Ti+Nb+Ta?4.90%, Co?2.5%, V?0.35%, and W?4.5%, with the balance: Fe and unavoidable impurities.Type: ApplicationFiled: March 31, 2017Publication date: April 11, 2019Inventors: Masayuki Sagara, Takahiro Osuki, Shinnosuke Kurihara
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Patent number: 10202675Abstract: A stainless steel contains, by mass %, C: 0.005% to 0.03%, Si: 0.05% to 1.0%, Mn: 0.1% to 4.0%, Ni: 3% to 8%, Cr: 20% to 35%, Mo: 0.01% to 4.0%, Al: 0.001% to 0.30%, N: 0.05% to 0.60%, one or more selected from Re: 2.0% or less, Ga: 2.0% or less, and Ge: 2.0% or less, and a balance consisting of Fe and impurities.Type: GrantFiled: June 19, 2013Date of Patent: February 12, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Masayuki Sagara, Akiko Tomio
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Publication number: 20160333446Abstract: The high alloy for oil well according to the present embodiment consists of, in mass %, C: 0.03% or less, Si: 1.0% or less, Mn: 0.05 to 1.5%, P: 0.03% or less, S: 0.03% or less, Ni: 26.0 to 40.0%, Cr: 22.0 to 30.0%, Mo: 0.01% or more to less than 5.0%, Cu: 0.1 to 3.0%, Al: 0.001 to 0.30%, N: more than 0.05% to 0.30% or less, O: 0.010% or less, and Ag: 0.005 to 1.0%, wherein the alloy satisfies the following Formulae (1) and (2), wherein the high alloy for oil well has yield strength of 758 MPa or more: 5×Cu+(1000×Ag)2?40 ??(1) Cu+6×Ag?500×(Ca+Mg+REM)?3.5 ??(2) where, each element symbol in each Formula is substituted by the content (in mass %) of each element.Type: ApplicationFiled: February 5, 2015Publication date: November 17, 2016Inventors: Masayuki SAGARA, Akiko TOMIO
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Publication number: 20160265694Abstract: A Ni—Cr alloy material has a chemical composition that consists of; Si: 0.01 to 0.5%, Mn: 0.01 to less than 1.0%, Cu: 0.01 to less than 1.0%, Ni: 48 to less than 55%, Cr: 22 to 28%, Mo: 5.6 to less than 7.0%, N: 0.04 to 0.16%, sol.Al: 0.03 to 0.20%, REM: 0.01 to 0.074%, W: 0% or more and less than 8.0%, Co: 0 to 2.0%; one or more of Ca and Mg: 0.0003 to 0.01% in total, and one or more of Ti, Nb, Zr, and V: 0 to 0.5% in total, the balance thereof being Fe and impurities. The impurities include C £ 0.03%, P £ 0.03%, S £ 0.001%, and O £ 0.01%. The dislocation density r of the Ni—Cr alloy material expressed in m?2 satisfies a formula [7.0?1015£r£2.7?1016?2.67?1017?REM].Type: ApplicationFiled: November 11, 2014Publication date: September 15, 2016Inventors: Yusaku TOMIO, Masayuki SAGARA
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Publication number: 20150152530Abstract: A stainless steel contains, by mass % C: 0.005% to 0.03%, Si: 0.05% to 1.0%, Mn: 0.1% to 4.0%, Ni: 3% to 8%, Cr: 20% to 35%, Mo: 0.01% to 4.0%, Al: 0.001% to 0.30%, 0.05% to 0.60%, one or more selected from Re: 2.0% or less, Ga: 2.0% or less, and Ge: 2.0% or less, and a balance consisting of Fe and impurities.Type: ApplicationFiled: June 19, 2013Publication date: June 4, 2015Inventors: Masayuki Sagara, Akiko Tomio