Patents by Inventor Masayuki Tobita

Masayuki Tobita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7540991
    Abstract: The present invention provides an electrolyte membrane formed of an ion conductive composition. Said composition contains a liquid crystalline polymer having an ionic dissociative group. Molecular chains of the liquid crystalline polymer are orientated in a specific direction. The degree of orientation ? of the liquid crystalline polymer is in a range of 0.45 or more and less than 1, as defined by equation (1) as follows, Degree of orientation ?=(180???)/180??(1), wherein ?? is a full width at half maximum of a peak in an X-ray diffraction intensity distribution pattern obtained by measuring an intensity distribution from 0 to 360 degrees in the azimuthal angle direction, at a peak scattering angle, in an X-ray diffraction image of the electrolyte membrane. Ionic conductivity in a thickness direction of the membrane is higher than the ionic conductivity in a direction parallel to a surface of the membrane.
    Type: Grant
    Filed: July 1, 2005
    Date of Patent: June 2, 2009
    Assignee: Polymatech Co., Ltd.
    Inventors: Naoyuki Shimoyama, Fumio Saitoh, Toru Kimura, Masayuki Tobita
  • Patent number: 7347955
    Abstract: A mold product comprising liquid crystal composition for conducting heat. The liquid crystal composition contains liquid crystal polymer having an orientation degree ? obtained by equation 1 below: Orientation degree ?=(180???)/180 equation 1 In equation 1, ?? is a half width in the intensity distribution obtained by fixing peak scattering angle in X-ray diffraction measurement and by varying the azimuth angle from 0 to 360 degrees, and orientation degree ? is in a range between 0.5 and 1.0.
    Type: Grant
    Filed: October 14, 2003
    Date of Patent: March 25, 2008
    Assignee: Polymatech Co., Ltd.
    Inventors: Masayuki Tobita, Naoyuki Shimoyama, Tsukasa Ishigaki, Hisashi Aoki, Toru Kimura, Tsunehisa Kimura, Masafumi Yamato
  • Patent number: 7291381
    Abstract: A thermally conductive formed article according to the present invention includes a matrix, and short carbon fibers which are present in the matrix. The short carbon fibers are oriented in a fixed direction in the matrix. A ratio I(002)/I(110) between an intensity I(110) of a diffraction peak ascribable to a (110) surface of carbon and an intensity I(002) of a diffraction peak ascribable to a (002) surface of carbon, occurring when X-rays are irradiated onto the thermally conductive formed article along the direction of orientation of the short carbon fibers, is 10 or less.
    Type: Grant
    Filed: April 9, 2003
    Date of Patent: November 6, 2007
    Assignee: Polymatech Co., Ltd.
    Inventors: Masayuki Tobita, Naoyuki Shimoyama, Shinya Tateda, Tsunehisa Kimura, Masafumi Yamato
  • Patent number: 7264869
    Abstract: A thermally conductive molded article is produced by molding a conductive composition into a predetermined shape. The composition includes a polymer matrix and carbon powders. The carbon powders are obtained by graphitizing a polymeric material that has an aromatic ring on its main chain by heating. The carbon powders are aligned in a certain direction in the polymer matrix. Thus, the molded article can be produced easily and effectively that has excellent thermal conductivity in a given direction and that is suitable for use as a heat radiator, heat transfer member, or a component thereof in electronic hardware.
    Type: Grant
    Filed: June 4, 2002
    Date of Patent: September 4, 2007
    Assignee: Polymatech Co., Ltd.
    Inventors: Masayuki Tobita, Naoyuki Shimoyama, Shinya Tateda
  • Publication number: 20070116938
    Abstract: A thermoplastic polymer composite formed article or a thermoplastic polymer composite formed article formed from a thermoplastic polymer or a thermoplastic polymer and a fiber, wherein the fiber is arranged along a first plane and the molecular chains of the thermoplastic polymer or thermoplastic polymer is oriented in the direction intersecting with the first plane, and the molecular chains of the thermoplastic polymer or thermoplastic polymer has a degree (a) of orientation in a range of 0.5 or more and less than 1.0, and wherein the thermal expansion coefficients of said formed article in the direction along the first plane and in the direction intersecting with the first plane are both 5×10?6 to 50×10?6 (/K), and the difference between the thermal expansion coefficient in the direction along the first plane and the thermal expansion coefficient in the direction intersecting with the first plane is 30×10?6 (/K) or less.
    Type: Application
    Filed: February 18, 2005
    Publication date: May 24, 2007
    Inventors: Masayuki Tobita, Toru Kimura, Hisashi Aoki, Naoyuki Shimoyama, Tsukasa Ishigaki, Mitsukazu Ochi, Miyuki Harada
  • Patent number: 7189778
    Abstract: A thermally conductive polymer molded article formed by molding a thermally conductive composition which comprises a liquid crystalline polymer and thermally conductive filler having magnetic anisotropy, wherein the liquid crystalline polymer and the thermally conductive filler are oriented in a predetermined direction by a magnetic field. The thermally conductive composition contains 100 parts by weight of the liquid crystalline polymer and 5 to 800 parts by weight of the thermally conductive filler having magnetic anisotropy. The thermally conductive filler has a thermal conductivity in at least one direction higher than the thermal conductivity of the liquid crystalline polymer.
    Type: Grant
    Filed: July 21, 2003
    Date of Patent: March 13, 2007
    Assignee: Polymatech Co., Ltd.
    Inventors: Masayuki Tobita, Naoyuki Shimoyama, Tsukasa Ishigaki, Toru Kimura
  • Publication number: 20070001292
    Abstract: A heat radiation member including a thermal diffusion sheet; and a thermally conductive polymer layer provided on at least a part of the thermal diffusion sheet. Thermal conductivity of the thermally conductive polymer layer in a thickness direction of the layer is higher than thermal conductivity of the thermally conductive polymer layer in a direction parallel to the surface of the layer. The heat radiation member is formed by joining an independently formed thermally conductive layer including a thermally conductive filler onto the thermal diffusion sheet. The thermally conductive filler are oriented in a specific direction. Alternatively, the heat radiation member is formed by placing a thermally conductive polymer composition containing a thermal conductive filler containing a thermally conductive filler onto the thermal diffusion sheet, orienting the thermally conductive filler in a specific direction, and curing the thermally conductive polymer composition while the orientation is maintained.
    Type: Application
    Filed: June 23, 2006
    Publication date: January 4, 2007
    Inventors: Mitsuru Ohta, Jun Yamazaki, Masayuki Tobita
  • Patent number: 7122617
    Abstract: The first film of the present invention is a film produced by solidifying a polybenzazole precursor that has been oriented in a given direction by the application of a magnetic or electric field. The second film of the present invention is a film produced by solidifying a polybenzazole that has been oriented in a given direction by the application of a magnetic or electric field. The first and second films have a strong anisotropy.
    Type: Grant
    Filed: July 25, 2003
    Date of Patent: October 17, 2006
    Assignee: Polymatech Co., Ltd.
    Inventors: Fumio Saitoh, Toru Kimura, Masayuki Tobita, Masatoshi Hasegawa
  • Patent number: 7090478
    Abstract: An apparatus for manufacturing an anisotropic formed body in which functional, magnetic fine particles are oriented in a specific direction within a matrix and in which anisotropy is given to properties attributable to the functional fine particles. The apparatus allows use of a wide variety of materials as the functional fine particles and realizes an anisotropy which is parallel and of a uniform interval within a large area. Further, a method for manufacturing an anisotropic formed body, includes applying, by using a superconducting magnet device, a uniform and parallel magnetic field with magnetic lines of force at equal intervals and parallel to each other, to a mold in which the matrix is filled with a liquid molding material containing functional, magnetic fine particles, to orient the functional fine particles in a direction of the magnetic lines of force, whereby the liquid molding material subsequently hardens.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: August 15, 2006
    Assignees: Independent Administrative Institution National Institute for Materials Science, Polymatech Co., Ltd.
    Inventors: Hitoshi Wada, Tsukasa Kiyoshi, Masayuki Tobita, Eiji Homma, Hideaki Konno
  • Patent number: 7079405
    Abstract: A thermal conductive polymer molded article is formed by molding a thermotropic liquid crystalline composition comprised mainly of a thermotropic liquid crystalline polymer, wherein the thermal conductive polymer molded article is formed by applying a magnetic field or an electric field to the thermotropic liquid crystalline composition melted by heating so that the thermal conductive polymer molded article has a first thermal conductivity (?1) higher than a second thermal conductivity (?2) of a molded article formed by molding the thermotropic liquid crystalline polymer without the application of the field. The thermal conductive polymer molded article preferably has a first thermal conductivity (?1) of between 0.7 and 20 W/(m·K). Preferably, the thermotropic liquid crystalline polymer comprises at least one polymer selected from (A) a wholly aromatic polyester and (B) a wholly aromatic polyester amide.
    Type: Grant
    Filed: July 11, 2003
    Date of Patent: July 18, 2006
    Assignee: Polymatech Co., Ltd.
    Inventors: Masayuki Tobita, Toru Kimura, Naoyuki Shimoyama, Tsukasa Ishigaki
  • Publication number: 20060004112
    Abstract: The present invention provides an electrolyte membrane formed of an ion conductive composition. Said composition contains a liquid crystalline polymer having an ionic dissociative group. Molecular chains of the liquid crystalline polymer are orientated in a specific direction. The degree of orientation ? of the liquid crystalline polymer is in a range of 0.45 or more and less than 1, as defined by equation (1) as follows; Degree of orientation ?=(180??B/180) (1), wherein ?B is a full width at half maximum of a peak in an X-ray diffraction intensity distribution pattern obtained by measuring an intensity distribution from 0 to 360 degrees in the azimuthal angle direction, at a peak scattering angle, in an X-ray diffraction image of the electrolyte membrane. Ionic conductivity in a thickness direction of the membrane is higher than the ionic conductivity in a direction parallel to a surface of the membrane.
    Type: Application
    Filed: July 1, 2005
    Publication date: January 5, 2006
    Inventors: Naoyuki Shimoyama, Fumio Saitoh, Toru Kimura, Masayuki Tobita
  • Publication number: 20050249961
    Abstract: The first film of the present invention is a film produced by solidifying a polybenzazole precursor that has been oriented in a given direction by the application of a magnetic or electric field. The second film of the present invention is a film produced by solidifying a polybenzazole that has been oriented in a given direction by the application of a magnetic or electric field. The first and second films have a strong anisotropy.
    Type: Application
    Filed: July 25, 2003
    Publication date: November 10, 2005
    Inventors: Fumio Saitoh, Toru Kimura, Masayuki Tobita, Masatoshi Hasegawa
  • Publication number: 20050156356
    Abstract: An article formed of polybenzazole comprising at least one repeating unit represented by one of specific formulas is provided. In the article, the molecular chains of said polybenzazole are orientated in a specific direction. In one aspect of the article, a degree of orientation A of the molecular chains is 0.6 or more and less than 1. In another aspect of the article, anisotropic magnetic susceptibility ?? of the article is in a range of 1.0×10?8 to 1.0×10?6 [emu/g]. The present invention also directs to methods for producing the above-described articles. The methods comprise steps of preparing a liquid containing said polybenzazole, shaping a liquid containing said polybenzazole into a desired shape, applying one of magnetic and electric fields in a specific direction to the liquid so as to orientate the molecular chains of said polybenzazole therein in the specific direction, solidifying the liquid in the desired shape while the orientation of the molecular chains is maintained.
    Type: Application
    Filed: January 19, 2005
    Publication date: July 21, 2005
    Inventors: Fumio Saitoh, Toru Kimura, Masayuki Tobita
  • Patent number: 6918983
    Abstract: The present invention provides an adhesion method of improving the heat conduction in a fixed direction by using a heat conductive adhesive made by blending boron nitride powder and adhesive polymer and adhering by orienting boron nitride powder in the heat conductive adhesive to the fixed direction under the magnetic atmosphere and an electronic component for effectively dissipating heat generated from semiconductor device 2, power source 4, light source or other components used for the electric products, and an electronic component excellent in radiation.
    Type: Grant
    Filed: September 4, 2003
    Date of Patent: July 19, 2005
    Assignee: Polymatech Co., Ltd.
    Inventors: Masayuki Tobita, Shinya Tateda, Tsunehisa Kimura, Masahumi Yamato
  • Publication number: 20050058805
    Abstract: A polymer composite molded body contains a fiber and at least one sheet of fiber cloth in a polymer matrix. The fiber cloth is disposed in the polymer composite molded body along a surface thereof. A polymer composition containing the fiber and polymer matrix is impregnated into the fiber cloth. Then a magnetic field is applied to the polymer composition to orient the fibers in the composition in a direction crossing with the fiber cloth. Then the polymer composition is solidified to obtain the polymer composite molded body.
    Type: Application
    Filed: September 17, 2003
    Publication date: March 17, 2005
    Inventors: Toru Kimura, Naoyuki Shimoyama, Masayuki Tobita
  • Publication number: 20040224163
    Abstract: A thermally-conductive epoxy resin molded article comprises an epoxy resin having molecular chains that contain an azomethine group (—CH═N—). The molded article has a thermal conductivity in a range of 0.5 to 30 W/(m·K). It is preferred that the molecular chains of the epoxy resin are oriented in a specific direction, and in that direction, the molded article has a thermal conductivity in a range of 0.5 to 30 W/(m·K). The thermally-conductive epoxy resin molded article is produced by applying a magnetic field to the epoxy resin composition to orient the molecular chains of the epoxy resin in a specific direction and then curing the epoxy resin composition.
    Type: Application
    Filed: April 26, 2004
    Publication date: November 11, 2004
    Applicant: POLYMATECH CO., LTD.
    Inventors: Masayuki Tobita, Toru Kimura, Tsukasa Ishigaki, Naoyuki Shimoyama, Hisashi Aoki, Mitsukazu Ochi, Miyuki Harada
  • Patent number: 6808798
    Abstract: This invention relates to a heat conductive resin substrate which polybenzasol fibers are oriented in a thick direction and/or a direction of a surface of a resin substrate, further to the heat conductive resin substrate and a semiconductor package excellent in heat radiation ability which the semiconductor chips are mounted on the heat conductive resin substrate which the polybenzasol fibers are oriented in the thick direction (the Z direction) and/or the direction of the surface of the resin substrate, the heat conductive resin substance and the semiconductor package being provided with electrical insulation and high thermal conductivity, and being capable of controlling the thermal expansion coefficient.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: October 26, 2004
    Assignee: Polymatech Co., Ltd.
    Inventor: Masayuki Tobita
  • Patent number: 6794035
    Abstract: Graphitized carbon powder are produced by carbonizing and expanding a pitch by heating to form carbonaceous foam and by graphitizing before pulverizing or graphitizing after pulverizing the carbonaceous foam. The resultant graphitized carbon powders have an interplanar spacing (d002) of graphite planes of less than 0.3370 nm. The powders preferably have an average particle size of from 2 to 200 &mgr;m. A thermally conductive composition includes the graphitized carbon powders in a matrix. The content of the powders is preferably 1 to 800 parts by weight relative to 100 parts by weight of the matrix. Thus, the graphitized carbon powders that have excellent thermal conductivity and a thermally conductive composition including such powders are provided.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: September 21, 2004
    Assignee: Polymatech Co., Ltd.
    Inventors: Masayuki Tobita, Naoyuki Shimoyama, Shinya Tateda
  • Publication number: 20040164462
    Abstract: An apparatus for manufacturing an anisotropic formed body in which functional, magnetic fine particles are oriented in a specific direction within a matrix and in which anisotropy is given to properties attributable to the functional fine particles. The apparatus allows use of a wide variety of materials as the functional fine particles and realizes an anisotropy which is parallel and of a uniform interval within a large area. Further, a method for manufacturing an anisotropic formed body, includes applying, by using a superconducting magnet device, a uniform and parallel magnetic field with magnetic lines of force at equal intervals and parallel to each other, to a mold in which the matrix is filled with a liquid molding material containing functional, magnetic fine particles, to orient the functional fine particles in a direction of the magnetic lines of force, whereby the liquid molding material subsequently hardens.
    Type: Application
    Filed: August 22, 2003
    Publication date: August 26, 2004
    Inventors: Hitoshi Wada, Tsukasa Kiyoshi, Masayuki Tobita, Eiji Homma, Hideaki Konno
  • Publication number: 20040152829
    Abstract: A thermally conductive polymer molded article formed by molding a thermally conductive composition which comprises a liquid crystalline polymer and thermally conductive filler having magnetic anisotropy, wherein the liquid crystalline polymer and the thermally conductive filler are oriented in a predetermined direction by a magnetic field. The thermally conductive composition contains 100 parts by weight of the liquid crystalline polymer and 5 to 800 parts by weight of the thermally conductive filler having magnetic anisotropy. The thermally conductive filler has a thermal conductivity in at least one direction higher than the thermal conductivity of the liquid crystalline polymer.
    Type: Application
    Filed: July 21, 2003
    Publication date: August 5, 2004
    Inventors: Masayuki Tobita, Naoyuki Shimoyama, Tsukasa Ishigaki, Toru Kimura