Patents by Inventor Masayuki Tsuneda

Masayuki Tsuneda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190127848
    Abstract: In the disclosure, a processing method is provided. The method includes: (a) processing a substrate accommodated in a substrate holding region of a substrate retainer in a process chamber at a first temperature, the substrate retainer including a heat insulating region on one end thereof and the substrate holding region on the other end thereof; (b) supplying a cleaning gas to the heat insulating region at a second temperature variable within a temperature range lower than the first temperature and higher than a room temperature after unloading the substrate accommodated in the substrate retainer; and (c) supplying the cleaning gas to the substrate holding region at a third temperature variable within another temperature range lower than the second temperature after unloading the substrate accommodated in the substrate retainer.
    Type: Application
    Filed: December 10, 2018
    Publication date: May 2, 2019
    Inventors: Masaya NAGATO, Shin SONE, Kenji KAMEDA, Masayuki TSUNEDA, Masato TERASAKI
  • Patent number: 8590484
    Abstract: Provided is a semiconductor device manufacturing method and a substrate processing apparatus. The method comprise: a first process of forming a film containing a predetermined element on a substrate by supplying a source gas containing the predetermined element to a substrate processing chamber in which the substrate is accommodated; a second process of removing the source gas remaining in the substrate processing chamber by supplying an inert gas to the substrate processing chamber; a third process of modifying the predetermined element-containing film formed in the first process by supplying a modification gas that reacts with the predetermined element to the substrate processing chamber; a fourth process of removing the modification gas remaining in the substrate processing chamber by supplying an inert gas to the substrate processing chamber; and a filling process of filling an inert gas in a gas tank connected to the substrate processing chamber.
    Type: Grant
    Filed: December 6, 2011
    Date of Patent: November 26, 2013
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Taketoshi Sato, Masayuki Tsuneda
  • Publication number: 20120073500
    Abstract: Provided is a semiconductor device manufacturing method and a substrate processing apparatus. The method comprise: a first process of forming a film containing a predetermined element on a substrate by supplying a source gas containing the predetermined element to a substrate processing chamber in which the substrate is accommodated; a second process of removing the source gas remaining in the substrate processing chamber by supplying an inert gas to the substrate processing chamber; a third process of modifying the predetermined element-containing film formed in the first process by supplying a modification gas that reacts with the predetermined element to the substrate processing chamber; a fourth process of removing the modification gas remaining in the substrate processing chamber by supplying an inert gas to the substrate processing chamber; and a filling process of filling an inert gas in a gas tank connected to the substrate processing chamber.
    Type: Application
    Filed: December 6, 2011
    Publication date: March 29, 2012
    Inventors: Taketoshi Sato, Masayuki Tsuneda
  • Patent number: 8093158
    Abstract: Provided are a semiconductor device manufacturing method and a substrate processing apparatus. The method comprise: a first process of forming a film containing a predetermined element on a substrate by supplying a source gas containing the predetermined element to a substrate processing chamber in which the substrate is accommodated; a second process of removing the source gas remaining in the substrate processing chamber by supplying an inert gas to the substrate processing chamber; a third process of modifying the predetermined element-containing film formed in the first process by supplying a modification gas that reacts with the predetermined element to the substrate processing chamber; a fourth process of removing the modification gas remaining in the substrate processing chamber by supplying an inert gas to the substrate processing chamber; and a filling process of filling an inert gas in a gas tank connected to the substrate processing chamber.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: January 10, 2012
    Assignee: Hitachi Kokusai Electric, Inc.
    Inventors: Taketoshi Sato, Masayuki Tsuneda
  • Publication number: 20110065283
    Abstract: Provided are a semiconductor device manufacturing method and a substrate processing apparatus. The method comprise: a first process of forming a film containing a predetermined element on a substrate by supplying a source gas containing the predetermined element to a substrate processing chamber in which the substrate is accommodated; a second process of removing the source gas remaining in the substrate processing chamber by supplying an inert gas to the substrate processing chamber; a third process of modifying the predetermined element-containing film formed in the first process by supplying a modification gas that reacts with the predetermined element to the substrate processing chamber; a fourth process of removing the modification gas remaining in the substrate processing chamber by supplying an inert gas to the substrate processing chamber; and a filling process of filling an inert gas in a gas tank connected to the substrate processing chamber.
    Type: Application
    Filed: March 30, 2010
    Publication date: March 17, 2011
    Applicant: HITACHI-KOKUSAI ELECTRIC, INC.
    Inventors: Taketoshi SATO, Masayuki TSUNEDA
  • Publication number: 20090253269
    Abstract: A semiconductor manufacturing apparatus comprises: a substrate process chamber accommodating a substrate; a member heating the substrate, wherein the semiconductor manufacturing apparatus is a substrate processing apparatus for forming a film on the substrate by alternately supplying at least two process gases that react with each other to the substrate process chamber; gas supply units configured to supply the process gases independently; a cleaning gas supply source containing a cleaning gas for supplying the cleaning gas through the gas supply units; an exhaust control unit exhausting gas from the substrate process chamber through an exhaust pipe; an exhaust pipe heating unit heating the exhaust pipe; and a control unit controlling the exhaust pipe heating unit to keep the exhaust pipe higher than a predetermined temperature while a cleaning gas is exhausted from the substrate process chamber through the exhaust pipe by the exhaust control unit after the substrate is processed.
    Type: Application
    Filed: March 25, 2009
    Publication date: October 8, 2009
    Inventor: Masayuki Tsuneda
  • Publication number: 20090130331
    Abstract: A thin film is deposited on a substrate to be processed by continuously performing: forming an amorphous thin film composed of Ti, N, C, and H as principal components; oxidizing a surface of the thin film; removing C and H, which are impurities in the thin film, by a plasma treatment, and increasing the density of the thin film; and removing a TiO thin film from a surface of the thin film.
    Type: Application
    Filed: August 10, 2006
    Publication date: May 21, 2009
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Masayuki Asai, Masayuki Tsuneda, Shinya Sasaki
  • Patent number: 6825126
    Abstract: It is an object of the present invention to effectively and efficiently inhibit the influence of an eliminated gas from a built-up film deposited in a reaction chamber and reduce an incubation time to improve flatness of a thin film. A manufacturing method of a semiconductor device includes a preprocess step and a film-forming step. In the preprocess step, an RPH (Remote Plasma Hydrogenation) process of supplying a hydrogen radical onto a substrate (202), thereafter, an RPN (Remote Plasma Nitridation) process of supplying a nitrogen radical onto the substrate (203), and thereafter, an RPO (Remote Plasma Oxidation) process of supplying an oxygen radical onto the substrate (204) are performed during a substrate temperature increase for raising a substrate temperature up to a film-forming temperature.
    Type: Grant
    Filed: April 25, 2003
    Date of Patent: November 30, 2004
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Masayuki Asai, Sadayoshi Horii, Kanako Kitayama, Masayuki Tsuneda
  • Patent number: 6764916
    Abstract: A manufacturing method for a semiconductor device, including forming on or above a semiconductor substrate a silicon film a surface of which has a first polycrystalline silicon film with mushroom or hemisphere-shaped crystal grains, and forming a Ta2O5 film on the silicon film at a pressure of 40 Pa or lower and at a temperature of 480° C. or lower, using a gas obtained by vaporizing Ta(OC2H5)5 as a tantalum source gas.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: July 20, 2004
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Ryoichi Furukawa, Tadanori Yoshida, Masayuki Tsuneda, Yasuhiro Inokuchi, Satoru Tagami
  • Publication number: 20040043544
    Abstract: It is an object of the present invention to effectively and efficiently inhibit the influence of an eliminated gas from a built-up film deposited in a reaction chamber and reduce an incubation time to improve flatness of a thin film. A manufacturing method of a semiconductor device includes a preprocess step and a film-forming step. In the preprocess step, an RPH (Remote Plasma Hydrogenation) process of supplying a hydrogen radical onto a substrate (202), thereafter, an RPN (Remote Plasma Nitridation) process of supplying a nitrogen radical onto the substrate (203), and thereafter, an RPO (Remote Plasma Oxidation) process of supplying an oxygen radical onto the substrate (204) are performed during a substrate temperature increase for raising a substrate temperature up to a film-forming temperature.
    Type: Application
    Filed: April 25, 2003
    Publication date: March 4, 2004
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Masayuki Asai, Sadayoshi Horii, Kanako Kitayama, Masayuki Tsuneda
  • Patent number: 6682971
    Abstract: A semiconductor manufacturing method and a semiconductor manufacturing apparatus capable of manufacturing semiconductor devices without the need of specifically determining an optimal configuration of a gas mixing chamber (6) with care or elaboration. A ruthenium raw gas feed pipe (4) and an oxygen-containing gas feed pipe (5) are merged with each other at a location upstream of a gas mixing chamber (6), so that the ruthenium raw gas and the gas containing oxygen atoms (e.g., oxygen (O2), ozone (O3), etc.) are mixed with each other prior to entering the gas mixing chamber (6).
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: January 27, 2004
    Assignees: Hitachi Kokusai Electric Inc., Hitachi, Ltd.
    Inventors: Masayuki Tsuneda, Hideharu Itatani
  • Patent number: 6576481
    Abstract: When films of Ru(C2H5C5H4)2 are formed on a substrate by means of a thermal CVD method, the films are also deposited on members around the substrate, resulting in the formation of particles on the substrate and hence a reduction in the manufacturing yield. Thus, it is necessary to clean the interior of the reaction chamber, but in a conventional cleaning process, a cleaning time is long and hence manufacturing efficiency is low, increasing manufacturing costs. To improve these, a method of manufacturing semiconductor devices according to the present invention includes: a deposition process for forming a film containing Ru on a substrate in a reaction chamber; and a cleaning process for supplying a ClF3 gas to the reaction chamber so as to remove films, which were deposited on an inner surface of the reaction chamber in the deposition process, through thermochemical reactions.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: June 10, 2003
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Hideharu Itatani, Masayuki Tsuneda, Atsushi Sano, Tsukasa Ohoka
  • Patent number: 6548404
    Abstract: A semiconductor manufacturing method and apparatus having an excellent step coverage and capable of manufacturing semiconductor devices at low cost. The apparatus includes a reaction chamber 4 adapted to accommodate a substrate 1, a gas feed port through which a raw material gas is supplied to the reaction chamber for forming ruthenium films or ruthenium oxide films on the substrate, and a gas exhaust port through which the raw material gas is exhausted from the reaction chamber.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: April 15, 2003
    Assignee: Hitachi Kokusai Electric, Inc.
    Inventors: Hideharu Itatani, Masayuki Tsuneda
  • Publication number: 20030054636
    Abstract: A method for manufacturing a semiconductor device and a method for processing a substrate are provided in which films containing Ru can be easily fabricated with good step coverage, reduced deposition delay times and hence good in-plane uniformity. The films containing Ru are deposited on a substrate by using a gas vaporized from Ru[CH3COCHCO(CH2)3CH3]3 and an oxygen-containing gas at a deposition temperature of 250° C. to 305° C. and at a partial pressure of the oxygen-containing gas of 6.9 Pa or less.
    Type: Application
    Filed: September 5, 2002
    Publication date: March 20, 2003
    Applicant: Hitachi Kokusai Electric Inc.
    Inventors: Masayuki Tsuneda, Hideharu Itatani, Atsushi Sano
  • Publication number: 20020072211
    Abstract: When films of Ru(C2H5C5H4)2 are formed on a substrate by means of a thermal CVD method, the films are also deposited on members around the substrate, resulting in the formation of particles on the substrate and hence a reduction in the manufacturing yield. Thus, it is necessary to clean the interior of the reaction chamber, but in a conventional cleaning process, a cleaning time is long and hence manufacturing efficiency is low, increasing manufacturing costs. To improve these, a method of manufacturing semiconductor devices according to the present invention includes: a deposition process for forming a film containing Ru on a substrate in a reaction chamber; and a cleaning process for supplying a CIF3 gas to the reaction chamber so as to remove films, which were deposited on an inner surface of the reaction chamber in the deposition process, through thermochemical reactions.
    Type: Application
    Filed: September 26, 2001
    Publication date: June 13, 2002
    Inventors: Hideharu Itatani, Masayuki Tsuneda, Atsushi Sano, Tsukasa Ohoka
  • Publication number: 20010039115
    Abstract: A semiconductor manufacturing method and a semiconductor manufacturing apparatus capable of manufacturing semiconductor devices without the need of specifically determining an optimal configuration of a gas mixing chamber (6) with care or elaboration. A ruthenium raw gas feed pipe (4) and an oxygen-containing gas feed pipe (5) are merged with each other at a location upstream of a gas mixing chamber (6), so that the ruthenium raw gas and the gas containing oxygen atoms (e.g., oxygen (O2), ozone (O3), etc.) are mixed with each other prior to entering the gas mixing chamber (6).
    Type: Application
    Filed: March 29, 2001
    Publication date: November 8, 2001
    Inventors: Masayuki Tsuneda, Hideharu Itatani
  • Publication number: 20010026963
    Abstract: A semiconductor manufacturing method and apparatus having an excellent step coverage and capable of manufacturing semiconductor devices at low cost. The apparatus includes a reaction chamber 4 adapted to accommodate a substrate 1, a gas feed port through which a raw material gas is supplied to the reaction chamber for forming ruthenium films or ruthenium oxide films on the substrate, and a gas exhaust port through which the raw material gas is exhausted from the reaction chamber.
    Type: Application
    Filed: March 29, 2001
    Publication date: October 4, 2001
    Inventors: Hideharu Itatani, Masayuki Tsuneda
  • Publication number: 20010002585
    Abstract: A method and apparatus for producing a semiconductor device can provide a uniform film on a substrate. A substrate is introduced into a reaction chamber or tube (51) which has gas feed ports (52, 53) and gas exhaust ports (54, 55). The substrate in the reaction tube (51) is heated to substantially a film forming temperature while supplying a prescribed gas to the reaction tube (51) through the gas feed ports (52, 53) and exhausting the prescribed gas from the reaction tube (51) through all the exhaust ports (54, 55). A film-forming gas is supplied to the reaction tube (51) to form a film on the substrate. The substrate with the film formed thereon is taken out of the reaction tube (51). Moreover, after the film formation on the substrate, a prescribed gas is supplied to the reaction tube (51) from the gas feed ports (52, 53) while being exhausted from the reaction tube (51) through all the exhaust ports (54, 55), thereby removing a residual gas in the reaction tube.
    Type: Application
    Filed: December 20, 2000
    Publication date: June 7, 2001
    Inventors: Masanori Sakai, Masayuki Tsuneda, Naoko Matsuyama, Hideharu Itatani, Michihide Nakamure
  • Patent number: 6204199
    Abstract: A method and apparatus for producing a semiconductor device can provide a uniform film on a substrate. A substrate is introduced into a reaction chamber or tube (51) which has gas feed ports (52, 53) and gas exhaust ports (54, 55). The substrate in the reaction tube (51) is heated to substantially a film forming temperature while supplying a prescribed gas to the reaction tube (51) through the gas feed ports (52, 53) and exhausting the prescribed gas from the reaction tube (51) through all the exhaust ports (54, 55). A film-forming gas is supplied to the reaction tube (51) to form a film on the substrate. The substrate with the film formed thereon is taken out of the reaction tube (51). Moreover, after the film formation on the substrate, a prescribed gas is supplied to the reaction tube (51) from the gas feed ports (52, 53) while being exhausted from the reaction tube (51) through all the exhaust ports (54, 55), thereby removing a residual gas in the reaction tube.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: March 20, 2001
    Assignee: Kokusai Electric Co., Ltd.
    Inventors: Masanori Sakai, Masayuki Tsuneda, Naoko Matsuyama, Hideharu Itatani, Michihide Nakamure
  • Patent number: 4951574
    Abstract: A conveyor system comprises a conveyor rail and an automotive cart which travels along the conveyor rail. The automotive cart obtains power for travel from power supply rails installed in the conveyor rail. The automotive cart has a first signal receiving member for stop signal and a first signal transmitting member for automotive cart signal. The rail has a second signal transmitting member for the stop signal and a second signal receiving member for the automotive cart signal located at suitable positions on the rail. The automotive cart transmits and receives control signals for its travel by means of their signal transmitting members and signal receiving members. The first signal receiving member on the automotive cart is a magnetic sensor, while the second signal transmitting member comprises an electromagnet. The electromagnet includes magnetic pole plates having along the conveyor rail a length which is almost the same as or longer than the brake distance of the automotive cart.
    Type: Grant
    Filed: July 3, 1989
    Date of Patent: August 28, 1990
    Assignee: Daifuku Co., Ltd.
    Inventor: Masayuki Tsuneda