Abstract: A reductant dosing system includes an injector, a fixed displacement pump in fluid communication with the injector, a reductant source in fluid communication with the fixed displacement pump, a pressure sensor assembly that detects a pressure of a reductant and stores a calibration value, and a controller communicatively coupled to the fixed displacement pump and the pressure sensor assembly. The controller receives data that includes the detected pressure of the reductant and the calibration value. The controller, in response to the calibration value being within a predetermined calibration value range, calculates a flow rate of the fixed displacement pump based on at least the detected pressure and the calibration value, and, in response to the calibration value being outside the predetermined calibration value range, calculates the flow rate of the fixed displacement pump based on at least the detected pressure and a pre-determined calibration value different from the calibration value.

Abstract: A reductant dosing system includes: an injector; a fixed displacement pump in fluid communication with the injector; a reductant source in fluid communication with the fixed displacement pump; a pressure sensor assembly configured to detect a pressure of reductant in the reductant dosing system; and a controller communicatively coupled to the fixed displacement pump and to the pressure sensor assembly, wherein the controller is configured to calculate a flow rate of the fixed displacement pump based on at least a calibration value determined based on data received from the pressure sensor assembly.

Abstract: An aftertreatment system comprises a SCR system, a reductant injector operatively coupled to the SCR system, and a reductant insertion assembly operatively coupled to the reductant injector. The reductant insertion assembly comprises a pump configured to pump the reductant through the reductant injector. A controller is operatively coupled to the reductant insertion assembly and configured to receive predetermined calibration values of the pump corresponding to delivery of a reductant by the pump through a calibration injector. The controller determines a desired flow rate value of the reductant into the SCR system. The controller determines an insertion time of the reductant injector for delivering the reductant through the reductant injector based on the desired flow rate value, a pump operating parameter value of the pump and the predetermined calibration values, and activates the reductant injector for the insertion time.

Abstract: A reductant dosing system includes: an injector; a fixed displacement pump in fluid communication with the injector; a reductant source in fluid communication with the fixed displacement pump; a pressure sensor assembly configured to detect a pressure of reductant in the reductant dosing system; and a controller communicatively coupled to the fixed displacement pump and to the pressure sensor assembly, wherein the controller is configured to calculate a flow rate of the fixed displacement pump based on at least a calibration value determined based on data received from the pressure sensor assembly.

Abstract: An aftertreatment system comprises a SCR system, a reductant injector operatively coupled to the SCR system, and a reductant insertion assembly operatively coupled to the reductant injector. The reductant insertion assembly comprises a pump configured to pump the reductant through the reductant injector. A controller is operatively coupled to the reductant insertion assembly and configured to receive predetermined calibration values of the pump corresponding to delivery of a reductant by the pump through a calibration injector. The controller determines a desired flow rate value of the reductant into the SCR system. The controller determines an insertion time of the reductant injector for delivering the reductant through the reductant injector based on the desired flow rate value, a pump operating parameter value of the pump and the predetermined calibration values, and activates the reductant injector for the insertion time.

Abstract: A reductant dosing system includes: a doser; a fixed displacement pump in fluid communication with the doser; a reductant source in fluid communication with the fixed displacement pump; and a controller communicatively coupled to the fixed displacement pump to control operation of the fixed displacement pump, wherein the controller is programmed to operate the fixed displacement pump using a pressure control system responsive to data indicative of the doser not dosing reductant and the controller is programmed to operate the fixed displacement pump using a flow control system responsive to data indicative of the doser dosing reductant.

Abstract: A reductant dosing system includes: a doser; a fixed displacement pump in fluid communication with the doser; a reductant source in fluid communication with the fixed displacement pump; and a controller communicatively coupled to the fixed displacement pump to control operation of the fixed displacement pump, wherein the controller is programmed to operate the fixed displacement pump using a pressure control system responsive to data indicative of the doser not dosing reductant and the controller is programmed to operate the fixed displacement pump using a flow control system responsive to data indicative of the doser dosing reductant.

Abstract: A dosing module control system includes a central controller, a flow observer, and a switching doser controller. The central controller is configured to obtain a target flow rate and a target pressure. The flow observer is configured to determine a flow rate gain. The switching doser controller is configured to communicate with the central controller and the flow observer. The switching doser controller is configured to receive the target flow rate and the target pressure from the central controller, receive the flow rate gain from the flow observer, determine a compensated flow rate based on the target flow rate, the target pressure, and the flow rate gain, and determine at least one of an injector duty cycle associated with the determined compensated flow rate, or a pump frequency associated with the determined compensated flow rate. The pump is configured to communicate with the switching doser controller.