Abstract: An electromagnetic fuel injector having: a tubular support body; an injection nozzle arranged at an end of the support body; an injection valve coupled to the injection nozzle; a plunger, which is movable, so as to adjust the fuel flow through the injection nozzle, between a closed position and an open position of the injection valve; an electromagnetic actuator provided with a main electromagnet configured, when it is activated, to apply a force to the plunger, which pushes the plunger towards the open position of the injection valve and with a secondary electromagnet configured, when it is activated, to apply a force to the plunger, which pushes the plunger towards the closed position of the injection valve; and a closing spring configured to push the plunger towards the closed position of the injection valve.

Abstract: An electromagnetic fuel injector having: a tubular support body; an injection nozzle arranged at one end of the support body; an injection valve coupled to the injection nozzle; a plunger, which is movable, so as to adjust the fuel flow through the injection nozzle, between a closed position and an open position of the injection valve; an electromagnetic actuator provided with at least one main electromagnet and at least one secondary electromagnet; and a closing spring configured to push the plunger towards the closed position of the injection valve. The secondary electromagnet has a secondary coil and a secondary movable armature, which is arranged inside the support body, is movable, is integral to the plunger and is magnetically coupled to the secondary coil but lacks a secondary fixed armature, which is integral to the support body, is arranged inside the support body and is magnetically coupled to the secondary movable armature so as to magnetically attract the secondary movable armature.

Abstract: A fuel pump for a direct injection system having: a pumping chamber; a piston, which is mounted in a sliding manner on the inside of the pumping chamber; an intake channel, which originates from a wall of the pumping chamber and has a housing portion; an intake valve, which is inserted into the housing portion of the intake channel; and a locking ring nut with an annular shape, which is threaded and is screwed into the housing portion of the intake channel so as to strike against the intake valve; the housing portion has an annular abutment, which reduces the diameter of the housing portion and against which the intake valve strikes; the locking ring nut is screwed into the housing portion with a tightening force that is sufficient to determine a plastic deformation of the annular abutment against the intake valve.

Abstract: A fuel pump for a direct injection system having: a pumping chamber; a piston, which is mounted in a sliding manner on the inside of the pumping chamber; an intake channel, which originates from a wall of the pumping chamber and has a housing portion; an intake valve, which is inserted into the housing portion of the intake channel; and a locking ring nut with an annular shape, which is threaded and is screwed into the housing portion of the intake channel so as to strike against the intake valve; the housing portion has an annular abutment, which reduces the diameter of the housing portion and against which the intake valve strikes; the locking ring nut is screwed into the housing portion with a tightening force that is sufficient to determine a plastic deformation of the annular abutment against the intake valve.

Abstract: The present invention relates to a fuel injector. The fuel injector is provided with an injection nozzle, an injection valve, and an electromagnetic actuator. The injection valve has a movable needle to adjust the flow of fuel through the injection nozzle. The electromagnetic actuator is adapted to move the needle between a closing position and an opening position of the injection valve and is provided with a movable plunger which is mechanically connected to the needle and has at least one feeding through hole for the passage of fuel towards the injection nozzle. The plunger is provided with a hydraulic type braking device, which is coupled to the feeding hole and hydraulically dissipates kinetic energy to slow down the opening stroke of the needle when the needle moves towards the opening position of the injection valve.

Abstract: A fuel pump for a direct injection system provided with a common rail; the fuel pump has: at least one pumping chamber defined in a main body; a piston which 5 is mounted sliding inside the pumping chamber; a suction channel connected to the pumping chamber and regulated by a suction valve; a delivery channel connected to the pumping chamber and regulated by a delivery valve; and a high pressure connection, which is welded by a ring weld 10 to a wall of the main body at the delivery channel, has the function of allowing a connection to a supply duct that feeds the fuel under pressure to the common rail, and has internally a passing through channel through which the fuel coming from the delivery channel flows 15 towards the supply duct.

Abstract: The present invention relates to a fuel injector. The fuel injector is provided with an injection nozzle, an injection valve, and an electromagnetic actuator. The injection valve has a movable needle to adjust the flow of fuel through the injection nozzle. The electromagnetic actuator is adapted to move the needle between a closing position and an opening position of the injection valve and is provided with a movable plunger which is mechanically connected to the needle and has at least one feeding through hole for the passage of fuel towards the injection nozzle. The plunger is provided with a hydraulic type braking device, which is coupled to the feeding hole and hydraulically dissipates kinetic energy to slow down the opening stroke of the needle when the needle moves towards the opening position of the injection valve.

Abstract: A fuel pump for a direct injection system having: at least one pumping chamber; a piston which is mounted sliding inside the pumping chamber in order to vary cyclically the volume of the pumping chamber; an intake duct connected to the pumping chamber and regulated by an inlet valve; a delivery duct connected to the pumping chamber and regulated by a one-way delivery valve which allows exclusively a fuel flow outgoing from the pumping chamber; and a damping device, which is placed along the intake duct upstream of the inlet valve, and comprises at least one elastically deformable damping body that has internally a closed chamber filled with pressurized gas and composed of two metal plates cup shaped and welded together at their annular edges by an annular weld without interruptions.

Abstract: A fuel pump for a direct injection system comprises at least one pumping chamber, a piston slidingly mounted inside the pumping chamber to cyclically vary volume thereof, an intake duct connected to the pumping chamber and regulated by an inlet valve, a delivery duct connected to the pumping chamber and regulated by a one-way valve that allows only outgoing-fuel flow from the pumping chamber, a seat arranged below the pumping chamber around a lower portion of the piston, an annular seal housed in the seat and preventing fuel leakage along a side wall of the piston, and an annular element that delimits, on an upper side thereof, the seat housing the seal such that an axial dimension of the seat is not greater than an axial dimension of the seal to prevent the seal from axially “shaking” inside the seat as a consequence of cyclic axial movement of the piston.

Abstract: A direct-injection system fuel pump having: at least one pumping chamber; a piston mounted to slide inside the pumping chamber to cyclically alter the volume of the pumping chamber; an intake channel connected to the pumping chamber and regulated by an intake valve; a delivery channel connected to the pumping chamber and regulated by a one-way delivery valve that only permits fuel flow from the pumping chamber; and a drain channel regulated by a one-way, maximum-pressure valve, which opens when the fuel pressure in the drain channel exceeds a threshold value, and which has a shutter movable along the drain channel, a valve seat engaged in fluidtight manner by the shutter, and a spring calibrated to push the shutter into a position engaging the valve seat in fluidtight manner.

Abstract: A fuel pump for a direct injection system provided with a common rail; the fuel pump has: at least one pumping chamber defined in a main body; a piston which is mounted sliding inside the pumping chamber; a suction channel connected to the pumping chamber and regulated by a suction valve; a delivery channel connected to the pumping chamber and regulated by a delivery valve; and a high pressure connection, which is welded by a ring weld to a wall of the main body at the delivery channel, has the function of allowing a connection to a supply duct that feeds the fuel under pressure to the common rail, and has internally a passing through channel through which the fuel coming from the delivery channel flows towards the supply duct.

Abstract: A control method of an electronic injection fuel feeding system for an internal combustion engine and displaying at least one injector and a non-continuous flow rate fuel pump actuated by a an actuator device; the control method includes the steps of: determining the desired fuel amount which must be injected at each cycle of the internal combustion engine; driving the injector for injecting the desired fuel amount at each cycle of the internal combustion engine; determining an optimal pumping frequency of the actuator device of the fuel pump according to the desired fuel amount which must be injected at each cycle of the internal combustion engine; and actuating the actuator device of the fuel pump at the optimal pumping frequency.

Abstract: A fuel pump for a direct injection system having: at least one pumping chamber, a piston which is slidingly mounted inside the pumping chamber in order to cyclically vary the volume of the pumping chamber, an intake duct connected to the pumping chamber and regulated by an inlet valve, a delivery duct connected to the pumping chamber and regulated by a one-way valve that only allows outgoing fuel flow from the pumping chamber, and an annular seal, which is placed in a seat made below the pumping chamber around a lower portion of the piston and has the function of preventing fuel leakage along the side wall of the piston.

Abstract: A fuel pump for a direct injection system having: at least one pumping chamber; a piston which is mounted sliding inside the pumping chamber in order to vary cyclically the volume of the pumping chamber; an intake duct connected to the pumping chamber and regulated by an inlet valve; a delivery duct connected to the pumping chamber and regulated by a one-way delivery valve which allows exclusively a fuel flow outgoing from the pumping chamber; and a damping device, which is placed along the intake duct upstream of the inlet valve, and comprises at least one elastically deformable damping body that has internally a closed chamber filled with pressurized gas and composed of two metal plates cup shaped and welded together at their annular edges by an annular weld without interruptions.

Abstract: An embodiment of a direct injection assembly of the common-rail type provided with a fuel tank, a manifold, a high-pressure pump for feeding the fuel to the manifold, a low-pressure pump provided with an intake pipe and connected to the high-pressure pump by means of the intake pipe to feed the fuel taken from the tank to the high-pressure pump; and a shut-off valve of the ON/OFF type which is arranged along the intake pipe to adjust the delivery of the fuel fed to the high-pressure pump; and a pressure regulator, which is arranged along the intake pipe immediately upstream of the shut-off valve to keep the pressure of the fuel inside the intake pipe under a predetermined value.

Abstract: An embodiment of a fuel injector comprising: an injection valve provided with a mobile needle for regulating the fuel flow through an injection nozzle; a supporting body having a tubular shaft and displaying a feeding channel which ends with the injection valve; and an electromagnetic actuator comprising a spring which tends to maintain the needle in a closing position and an electromagnet, which comprises a coil arranged outside the supporting body, a fixed magnetic armature arranged within the supporting body, and a keeper which is arranged within the supporting body, is magnetically attracted by the magnetic armature against the bias of the spring, and is mechanically connected to the needle; the coil displaying a toroidal shape having an internal annular surface, which is directly in contact with an external surface of the supporting body without the interposition of any intermediate element.

Abstract: A direct-injection system fuel pump having: at least one pumping chamber; a piston mounted to slide inside the pumping chamber to cyclically alter the volume of the pumping chamber; an intake channel connected to the pumping chamber and regulated by an intake valve; a delivery channel connected to the pumping chamber and regulated by a one-way delivery valve that only permits fuel flow from the pumping chamber; and a drain channel regulated by a one-way, maximum-pressure valve, which opens when the fuel pressure in the drain channel exceeds a threshold value, and which has a shutter movable along the drain channel, a valve seat engaged in fluidtight manner by the shutter, and a spring calibrated to push the shutter into a position engaging the valve seat in fluidtight manner.

Abstract: Described herein is an electronic-injection fuel-supply system for an internal-combustion engine having at least one injector and a fuel pump; the fuel pump is provided with: a variable-volume pumping chamber; a one-way intake valve; a one-way delivery valve; a mobile piston that integrates within it the intake valve and is coupled to the pumping chamber to vary cyclically the volume of the pumping chamber itself; and an actuator device that impresses a reciprocating motion on the piston and has an electromagnetic actuator for actuating the piston during an intake phase and a spring for actuating the piston during a delivery phase.

Abstract: An embodiment of a direct injection assembly of the common-rail type provided with a fuel tank, a manifold, a high-pressure pump for feeding the fuel to the manifold, a low-pressure pump provided with an intake pipe and connected to the high-pressure pump by means of the intake pipe to feed the fuel taken from the tank to the high-pressure pump; and a shut-off valve of the ON/OFF type which is arranged along the intake pipe to adjust the delivery of the fuel fed to the high-pressure pump; and a pressure regulator, which is arranged along the intake pipe immediately upstream of the shut-off valve to keep the pressure of the fuel inside the intake pipe under a predetermined value.

Abstract: A control method of an electronic injection fuel feeding system for an internal combustion engine and displaying at least one injector and a non-continuous flow rate fuel pump actuated by a an actuator device; the control method includes the steps of: determining the desired fuel amount which must be injected at each cycle of the internal combustion engine; driving the injector for injecting the desired fuel amount at each cycle of the internal combustion engine; determining an optimal pumping frequency of the actuator device of the fuel pump according to the desired fuel amount which must be injected at each cycle of the internal combustion engine; and actuating the actuator device of the fuel pump at the optimal pumping frequency.