Patents by Inventor Masutaka Ouchi

Masutaka Ouchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10164287
    Abstract: A method for manufacturing an all-solid battery that includes preparing a first green sheet as a green sheet for at least any one of a positive electrode layer and a negative electrode layer and a second green sheet as a green sheet for a solid electrolyte layer, stacking the first green sheet and the second green sheet to form a stacked body, and firing the stacked body with a setter placed in contact with at least one surface of the stacked body. The setter in contact with the at least one surface of the stacked body is 0.11 ?mRa or more and 50.13 ?mRa or less in surface roughness.
    Type: Grant
    Filed: January 17, 2014
    Date of Patent: December 25, 2018
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Masutaka Ouchi, Makoto Yoshioka, Takeshi Hayashi
  • Patent number: 9368828
    Abstract: A method for manufacturing an all-solid battery that includes: preparing a first green sheet as a green sheet for at least any one of a positive electrode layer and a negative electrode layer; preparing a second green sheet as a green sheet for a solid electrolyte layer; forming a stacked body by stacking the first green sheet and the second green sheet; and firing the stacked body while a pressure of 0.01 kg/cm2 or more and 100 kg/cm2 or less is applied in the stacking direction of the stacked body.
    Type: Grant
    Filed: January 8, 2014
    Date of Patent: June 14, 2016
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Masutaka Ouchi, Makoto Yoshioka, Takeshi Hayashi
  • Patent number: 9190652
    Abstract: A layered solid-state battery that includes a first unit cell, a second unit cell, and an internal collection layer that is disposed to intervene between the first unit cell and the second unit cell. Each of the unit cells is constituted of a positive electrode layer, a solid electrolyte layer, and a negative electrode layer that are sequentially stacked. The internal collection layer is disposed to be in contact with each of the negative electrode layers of the unit cells. Also, the internal collection layer contains an electron conductive material and an ion-conductively electrically conductive specific conductive material.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: November 17, 2015
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Takeshi Hayashi, Masutaka Ouchi, Kunio Nishida, Makoto Yoshioka
  • Patent number: 9118068
    Abstract: A layered solid-state battery that includes a first unit cell, a second unit cell, and an internal collection layer that is disposed to intervene between the unit cells. Each of the unit cells includes a positive electrode layer, a solid electrolyte layer, and a negative electrode layer that are sequentially stacked. The internal collection layer has one side surface that is in contact with the positive electrode layer of the first unit cell and the other side surface that is in contact with the negative electrode layer of the second unit cell. Also, the internal collection layer contains an electron conductive material and an ion-conductively insulating specific conductive material.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: August 25, 2015
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Takeshi Hayashi, Masutaka Ouchi, Kunio Nishida, Makoto Yoshioka
  • Patent number: 8895175
    Abstract: An intercellular separation structure body capable of electrically connecting a plurality of unit cells that include a laminate type solid secondary battery with each other, and capable of ion-conductively insulating a positive electrode layer and a negative electrode layer in two adjacent unit cells, as well as a laminate type solid secondary battery provided with the same. The intercellular separation structure body is an intercellular separation structure body disposed between a plurality of unit cells each of which includes a positive electrode layer, a solid electrolyte layer, and a negative electrode layer that are sequentially stacked in a laminate type solid secondary battery. This intercellular separation structure body includes an insulating layer that electroconductively and ion-conductively insulates the plurality of unit cells from each other and an electroconductive section that is formed within the insulating layer and electrically connects the plurality of unit cells with each other.
    Type: Grant
    Filed: February 3, 2012
    Date of Patent: November 25, 2014
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Masutaka Ouchi, Koichi Watanabe, Hitomi Nishida, Takafumi Iwaguchi
  • Publication number: 20140154586
    Abstract: A laminate for an all-solid type battery which is an electrode/electrolyte laminate used in an all-solid type battery. The laminate includes a positive electrode layer, a solid electrolyte layer and a negative electrode layer in this order, and at least one intermediate layer disposed between (a) the positive electrode layer and the solid electrolyte layer and (b) the negative electrode layer and the solid electrolyte layer. The solid electrolyte layer contains a Li-containing oxide having a garnet crystal structure, and the intermediate layer contains monoclinic Li2MO3, where M represents Ti or Mn.
    Type: Application
    Filed: November 29, 2013
    Publication date: June 5, 2014
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Takeshi Hayashi, Masutaka Ouchi, Makoto Yoshioka, Takeo Ishikura, Akisuke Ito
  • Publication number: 20140134483
    Abstract: A method for manufacturing an all-solid battery that includes preparing a first green sheet as a green sheet for at least any one of a positive electrode layer and a negative electrode layer and a second green sheet as a green sheet for a solid electrolyte layer, stacking the first green sheet and the second green sheet to form a stacked body, and firing the stacked body with a setter placed in contact with at least one surface of the stacked body. The setter in contact with the at least one surface of the stacked body is 0.11 ?mRa or more and 50.13 ?mRa or less in surface roughness.
    Type: Application
    Filed: January 17, 2014
    Publication date: May 15, 2014
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Masutaka Ouchi, Makoto Yoshioka, Takeshi Hayashi
  • Publication number: 20140120409
    Abstract: A method for manufacturing an all-solid battery that includes: preparing a first green sheet as a green sheet for at least any one of a positive electrode layer and a negative electrode layer; preparing a second green sheet as a green sheet for a solid electrolyte layer; forming a stacked body by stacking the first green sheet and the second green sheet; and firing the stacked body while a pressure of 0.01 kg/cm2 or more and 100 kg/cm2 or less is applied in the stacking direction of the stacked body.
    Type: Application
    Filed: January 8, 2014
    Publication date: May 1, 2014
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Masutaka Ouchi, Makoto Yoshioka, Takeshi Hayashi
  • Publication number: 20140120421
    Abstract: A method for manufacturing an all-solid battery that includes: preparing a first green sheet for at least any one of a positive electrode layer and a negative electrode layer, preparing a second green sheet for at least any one of a solid electrolyte layer and a current collector layer; and stacking the first green sheet and the second green sheet to form a stacked body while applying pressure so that the stacked body has an elongation percentage of 2.0% or less in the planar direction of the first and second green sheets.
    Type: Application
    Filed: January 8, 2014
    Publication date: May 1, 2014
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Masutaka Ouchi, Makoto Yoshioka, Takeshi Hayashi
  • Publication number: 20130273437
    Abstract: Provided is an all solid state battery which has the same level of discharge capacity as in the case of using an electrolyte solution, and is able to improve the cycle stability. An all solid state battery includes a solid electrolyte layer, as well as a positive electrode layer and a negative electrode layer provided in positions opposed to each other with the solid electrolyte layer interposed therebetween. At least one of the positive electrode layer and the negative electrode layer is bonded to the solid electrolyte layer by firing. The negative electrode layer contains an electrode active material composed of a metal oxide containing no lithium, and a solid electrolyte containing no titanium.
    Type: Application
    Filed: December 13, 2012
    Publication date: October 17, 2013
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Makoto Yoshioka, Masutaka Ouchi, Takeshi Hayashi, Kunio Nishida
  • Publication number: 20130244108
    Abstract: A method of producing a total solid battery by stacking a molded body of each of a positive electrode material, a solid electrolyte material, a negative electrode material, and a collector material and firing the stacked body. The firing step includes a first firing step of firing the stacked body in an inert atmosphere and, after the first firing step, a second firing step of firing the stacked body in an atmosphere containing oxygen.
    Type: Application
    Filed: May 1, 2013
    Publication date: September 19, 2013
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Takeshi Hayashi, Makoto Yoshioka, Masutaka Ouchi, Kunio Nishida
  • Publication number: 20120328959
    Abstract: An all solid state secondary battery configured with the use of a NASICON-type compound for a solid electrolyte and a lithium-containing manganese oxide for a positive electrode active material. The all solid state secondary battery includes a positive electrode layer and a solid electrolyte layer, in which a positive electrode active material constituting the positive electrode layer contains a compound represented by the general formula LixMyMnzO4, wherein 1?x?1.33, 0?y?0.5, and 1.67?y?z?2?y, and M is at least one element selected from the group consisting of Ni, Co, Al, and Cr, and a solid electrolyte constituting the solid electrolyte layer contains a compound represented by the general formula Li1+wAlwGe2?w(PO4)3, wherein 0?w?1.
    Type: Application
    Filed: September 5, 2012
    Publication date: December 27, 2012
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Takeshi Hayashi, Masutaka Ouchi, Kunio Nishida, Takafumi Iwaguchi, Hitomi Nishida, Makoto Yoshioka
  • Publication number: 20120231350
    Abstract: A solid battery that includes a positive electrode layer, a negative electrode layer, and a solid electrolyte layer. The positive electrode layer and the negative electrode layer include an electrode active material. The solid electrolyte layer includes a solid electrolyte. A LiZr2(PO4)3-containing layer is provided between the solid electrolyte layer and at least one of the positive electrode layer and the negative electrode layer.
    Type: Application
    Filed: May 22, 2012
    Publication date: September 13, 2012
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Kunio Nishida, Hitomi Nishida, Takafumi Iwaguchi, Masutaka Ouchi, Makoto Yoshioka, Takeshi Hayashi
  • Publication number: 20120171549
    Abstract: An intercellular separation structure body capable of electrically connecting a plurality of unit cells that include a laminate type solid secondary battery with each other, and capable of ion-conductively insulating a positive electrode layer and a negative electrode layer in two adjacent unit cells, as well as a laminate type solid secondary battery provided with the same. The intercellular separation structure body is an intercellular separation structure body disposed between a plurality of unit cells each of which includes a positive electrode layer, a solid electrolyte layer, and a negative electrode layer that are sequentially stacked in a laminate type solid secondary battery. This intercellular separation structure body includes an insulating layer that electroconductively and ion-conductively insulates the plurality of unit cells from each other and an electroconductive section that is formed within the insulating layer and electrically connects the plurality of unit cells with each other.
    Type: Application
    Filed: February 3, 2012
    Publication date: July 5, 2012
    Inventors: Masutaka Ouchi, Koichi Watanabe, Kunio Nishida, Hitomi Nishida, Takafumi Iwaguchi
  • Publication number: 20120115039
    Abstract: A solid secondary battery that includes a positive electrode layer, a solid electrolyte layer including an oxide-based solid electrolyte, and a negative electrode layer. At least one of the positive electrode layer and the negative electrode layer, and the solid electrolyte layer are joined by sintering. At least one of the positive electrode layer and the negative electrode layer includes an electrode active material, and a conductive agent containing a carbon material, and the conductive agent includes a carbon material which has a specific surface area of 1000 m2/g or less.
    Type: Application
    Filed: January 18, 2012
    Publication date: May 10, 2012
    Inventors: Masutaka Ouchi, Koichi Watanabe, Kunio Nishida, Hitomi Nishida, Takafumi Inaguchi
  • Publication number: 20120061612
    Abstract: A method for producing an electrode active material for a secondary battery, which contains a lithium containing phosphate compound with a olivine-type framework represented by LiMPO4 (wherein, M is one or more elements selected from the group consisting of Mn, Fe, Co, Cu, Ni, and Mg), and in the method, a mixed powder of starting raw materials for the electrode active material for a secondary battery is subjected to firing at a first temperature, and then to grinding, and further subjected to firing at a second temperature higher than the first temperature. The first firing step includes a step of heating the mixed powder of the raw materials until a volatile component is removed almost completely.
    Type: Application
    Filed: September 6, 2011
    Publication date: March 15, 2012
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Makoto Yoshioka, Masutaka Ouchi, Takeshi Hayashi, Kunio Nishida, Hitomi Nishida, Takafumi Inaguchi
  • Publication number: 20070092763
    Abstract: There is provided a fuel cell system including a fuel cell, a secondary battery having an open circuit voltage lower than an open circuit voltage of the fuel cell, a voltage detector for detecting a voltage of the fuel cell, a switch for connecting the secondary battery in parallel to the fuel cell, and a controller for controlling the switch according to a detection voltage detected by the voltage detector. According to the fuel cell system of the prevent invention, power loss and secondary battery degradation caused by overcharging can be suppressed and at the same time, its configuration can be simplified.
    Type: Application
    Filed: August 28, 2006
    Publication date: April 26, 2007
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Masutaka Ouchi
  • Patent number: 7078126
    Abstract: A method of producing a hydrogen storage alloy, for use in alkaline storage batteries, includes two steps. A first step involves preparing alloy particles having a CaCu5-type crystal structure and the compositional formula MmNixCoyMnzM1?z, wherein M represents at least one element selected from the group consisting of aluminum (Al) and copper (Cu), 3.0?x?5.2, 0?y?1.2, 0.1?z?0.9, and 4.4?x+y+z?5.4. A second step involves immersing the alloy particles in an acid treating solution containing a cobalt compound and a copper compound, each in the amount of 0.1 to 5.0% by weight based on the weight of the alloy particles, and an organic additive to remove oxide films from and to reductively deposit cobalt and copper on a surface of each alloy particle to form a surface region surrounding a bulk region and having a graded composition. When the sum in percentage of numbers of cobalt (Co) atoms and copper (Cu) atoms present in the surface region is given by a and that in the bulk region by b, the relationship a/b?1.
    Type: Grant
    Filed: December 31, 2002
    Date of Patent: July 18, 2006
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Teruhiko Imoto, Masutaka Ouchi, Yohei Hirota, Kikuko Kato, Nobuyuki Higashiyama, Mamoru Kimoto, Shin Fujitani, Koji Nishio
  • Publication number: 20030116235
    Abstract: A method of producing a hydrogen storage alloy, for use in alkaline storage batteries, includes two steps. A first step involves preparing alloy particles having a CaCu5-type crystal structure and the compositional formula MmNixCoyMnzM1−z, wherein M represents at least one element selected from the group consisting of aluminum (Al) and copper (Cu), 3.0≦x≦5.2, 0≦y≦1.2, 0.1≦z≦0.9, and 4.4≦x+y+z≦5.4. A second step involves immersing the alloy particles in an acid treating solution containing a cobalt compound and a copper compound, each in the amount of 0.1 to 5.0% by weight based on the weight of the alloy particles, and an organic additive to remove oxide films from and to reductively deposit cobalt and copper on a surface of each alloy particle to form a surface region surrounding a bulk region and having a graded composition.
    Type: Application
    Filed: December 31, 2002
    Publication date: June 26, 2003
    Applicant: Sanyo Electric Co., Ltd.
    Inventors: Teruhiko Imoto, Masutaka Ouchi, Yohei Hirota, Kikuko Kato, Nobuyuki Higashiyama, Mamoru Kimoto, Shin Fujitani, Koji Nishio
  • Patent number: 6576367
    Abstract: A hydrogen storage alloy, for use in alkaline storage batteries, having a CaCu5-type crystal structure and represented by the compositional formula MmNixCoyMnzMl-z (wherein M represents at least one element selected from the group consisting of aluminum (Al) and copper (Cu); x is a nickel (Ni) stoichiometry and satisfies 3.0≦x≦5.2; y is a cobalt (Co) stoichiometry and satisfies 0≦y≦1.2; z is a manganese (Mn) stoichiometry and satisfies 0.1≦z≦0.9; and the sum of x, y and z satisfies 4.4≦x+y+z≦5.4). The hydrogen storage alloy includes a bulk region having a CaCu5-type crystal structure and a substantially uniform composition and a surface region surrounding said bulk region and having a graded composition. When the sum in percentage of numbers of cobalt (Co) atoms and copper (Cu) atoms present in the surface region is given by a and that in the bulk region by b, the relationship a/b≧1.3 is satisfied.
    Type: Grant
    Filed: December 26, 2000
    Date of Patent: June 10, 2003
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Teruhiko Imoto, Masutaka Ouchi, Yohei Hirota, Kikuko Kato, Nobuyuki Higashiyama, Mamoru Kimoto, Shin Fujitani, Koji Nishio