Patents by Inventor Matahiro Komuro

Matahiro Komuro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20070134519
    Abstract: The object of the present invention is to provide a rare earth magnet which enables to achieve a good balance between high coercive force and high residual magnetic flux density, and its manufacturing method. The present invention provides a rare earth magnet in which a layered grain boundary phase is formed on a surface or a potion of a grain boundary of Nd2Fe14B which is a main phase of an R—Fe—B (R is a rare-earth element) based magnet, and wherein the grain boundary phase contains a fluoride compound, and wherein a thickness of the fluoride compound is 10 ?m or less, or a thickness of the fluoride compound is from 0.1 ?m to 10 ?m, and wherein the coverage of the fluoride compound over a main phase particle is 50% or more on average.
    Type: Application
    Filed: January 12, 2007
    Publication date: June 14, 2007
    Inventors: Matahiro Komuro, Yuichi Satsu
  • Patent number: 7202416
    Abstract: The present invention is concerned with an electromagnetic insulation wire, a method of manufacturing the same and an apparatus for manufacturing the same. The wire comprises a conductor and an electromagnetic insulation coat containing magnetic powder dispersed in a resin matrix. The particles of the powder are oriented in the coat in the circumferential direction of the conductor. The particles are oriented in the magnetic field, while the conductor and the composite material are passed through a die heated to a certain temperature.
    Type: Grant
    Filed: July 9, 2004
    Date of Patent: April 10, 2007
    Assignee: Hitachi Cable, Ltd.
    Inventors: Matahiro Komuro, Naofumi Chiwata, Masato Miyataki, Takanori Yamazaki
  • Publication number: 20070071979
    Abstract: A magnetic material is including magnetic particles including a rare earth element, wherein a fluorine compound including an alkaline earth element or a rare earth element is formed on a surface of the magnetic particles, an oxygen concentration of the fluorine compound is higher than an oxygen concentration of the magnetic particle and the fluorine compound includes at least one type of element selected from the group consisting of the Li, Mg, Ca, Sc, V, Cr, Mn, Fe, Co, Ni, Zn, Al, Ga, Sr, Y, Zr, Nb, Ag, In, Sn, Ba, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Pb, and Bi elements.
    Type: Application
    Filed: September 25, 2006
    Publication date: March 29, 2007
    Inventors: Matahiro Komuro, Yuichi Satsu, Yuzo Kozono, Yasuo Kondo
  • Publication number: 20070065677
    Abstract: A magnet, wherein a surface of each of magnetic particles constituting the magnet is covered by a film with two or more types of fluoride are main components, wherein the main components of the film are fluoride including an element selected from the group consisting of Mg, La, Ce, Pr and Nd and fluoride including an element selected from the group consisting of Ca, Sr, Ba, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, or Lu.
    Type: Application
    Filed: September 21, 2006
    Publication date: March 22, 2007
    Inventors: Yuichi Satsu, Matahiro Komuro, Noboru Baba, Yuzo Kozono, Kunihiro Maeda
  • Patent number: 7179340
    Abstract: The object of the present invention is to provide a rare earth magnet which enables to achieve a good balance between high coercive force and high residual magnetic flux density, and its manufacturing method. The present invention provides a rare earth magnet in which a layered grain boundary phase is formed on a surface or a potion of a grain boundary of Nd2Fe14B which is a main phase of an R—Fe—B (R is a rare-earth element) based magnet, and wherein the grain boundary phase contains a fluoride compound, and wherein a thickness of the fluoride compound is 10 ?m or less, or a thickness of the fluoride compound is from 0.1 ?m to 10 ?m, and wherein the coverage of the fluoride compound over a main phase particle is 50% or more on average.
    Type: Grant
    Filed: June 22, 2005
    Date of Patent: February 20, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu
  • Patent number: 7168155
    Abstract: A method of manufacturing an integrated thin film head comprises, in order to prevent short-circuit among the lead layer, upper lead layer and shield layers, a lower shield layer formed on a substrate, a lower readgap layer formed on the lower shield layer, an MR sensor layer formed on the lower readgap layer, a lead layer jointed with the MR sensor layer, an upper lead layer formed in contact with a part of the lead layer, an upper readgap layer formed to cover the MR sensor layer, lead layer and upper lead layer and an upper shield layer formed on the upper readgap layer. The part of the lead layer in contact with the upper lead layer is formed thinner than the part not contact with the upper lead layer.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: January 30, 2007
    Assignee: Hitachi Global Storage Technologies Japan, Ltd.
    Inventors: Kiyonori Shiraki, Tadashi Imanaka, Atsushi Kato, Matahiro Komuro
  • Publication number: 20060255894
    Abstract: It is desired to design a coreless motor in which a gap size is set to be as small as possible, and a magnet having a large energy product is used in order to increase the gap magnetic flux density since the coreless motor has no iron core so that the magnetic flux density is small in the gap part. A rotor core of the motor has a permanent magnet rotor which is formed by a compression molding means, and which is formed of a compact formed by molding a powder material, the compact comprising a bond magnetic portion mainly composed of a binder and a magnetic powder, and a soft magnetic portion mainly composed of a binder and a soft magnetic powder, the bond magnetic portion having magnetic poles having at least one surface which is mechanically bonded to the soft magnetic portion, in order to solve the inherent problems.
    Type: Application
    Filed: May 9, 2006
    Publication date: November 16, 2006
    Inventors: Yuji Enomoto, Motoya Ito, Ryoso Masaki, Koichiro Ohara, Masahiro Mita, Matahiro Komuro, Masahiro Masuzawa
  • Publication number: 20060238282
    Abstract: A permanent magnet comprises a hard magnetic material that contains at least a rare earth element and an anti-ferromagnetic material, wherein the hard magnetic material and the anti-ferromagnetic material are magnetically coupled. A volume ratio of the anti-ferromagnetic material is 20% or less, based on the permanent magnet.
    Type: Application
    Filed: May 9, 2006
    Publication date: October 26, 2006
    Applicant: HITACHI, LTD.
    Inventors: Matahiro Komuro, Katsuhiro Komuro
  • Publication number: 20060222848
    Abstract: A fluoride coating composition forms a coating of a rare earth fluoride and/or an alkaline earth metal fluoride on a surface of an article to be coated. The composition contains the rare earth fluoride and/or alkaline earth metal fluoride, and a medium mainly containing at least one alcohol. In the composition, the rare earth fluoride and/or alkaline earth metal fluoride is swollen by the medium, is gelatinous, and is dispersed in the medium.
    Type: Application
    Filed: February 15, 2006
    Publication date: October 5, 2006
    Inventors: Yuichi Satsu, Matahiro Komuro, Noboru Baba, Yuzo Kozono, Kunihiro Maeda
  • Publication number: 20060191601
    Abstract: A permanent magnet type electric rotating machine having a high resistance permanent magnet used for the electric rotating machine, the permanent magnet containing a magnetic powder and a fluorine compound, in which the current waveform is controlled for reducing the loss to satisfy a relation: A<C<B and restrict the 7th higher-harmonic component to 20% or less where A is the content for the 5th higher harmonic component, B is the content for the 7th higher harmonic component, and C is the content for the 11th higher harmonic component, assuming the total of contents for the fundamental components of a current supplied to the findings being 100%.
    Type: Application
    Filed: February 17, 2006
    Publication date: August 31, 2006
    Inventors: Matahiro Komuro, Yuichi Satsu, Haruo Koharagi, Yuji Enomoto
  • Patent number: 7064642
    Abstract: A permanent magnet comprises a hard magnetic material that contains at least a rare earth element and an anti-ferromagnetic material, wherein the hard magnetic material and the anti-ferromagnetic material are magnetically coupled. A volume ratio of the anti-ferromagnetic material is 20% or less, based on the permanent magnet.
    Type: Grant
    Filed: March 19, 2003
    Date of Patent: June 20, 2006
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Katsuhiro Komuro
  • Publication number: 20060022175
    Abstract: In a ferromagnetic material containing at least one kind of rare-earth element, a layer containing at least one kind of alkaline earth element or rare-earth element and fluorine is formed at the grain boundary or near the powder surface of the ferromagnetic material. A further layer containing at least one kind of rare-earth element, having a fluorine concentration lower than that of the layer described first and having a rare-earth element concentration higher than that of the host phase of the ferromagnetic material, or an oxide layer containing a rare-earth element is formed in adjacent with a portion of the layer described first.
    Type: Application
    Filed: July 27, 2005
    Publication date: February 2, 2006
    Inventors: Matahiro Komuro, Yuichi Satsu, Kunihiro Maeda, Yuzo Kozono
  • Publication number: 20050284545
    Abstract: The object of the present invention is to provide a rare earth magnet which enables to achieve a good balance between high coercive force and high residual magnetic flux density, and its manufacturing method. The present invention provides a rare earth magnet in which a layered grain boundary phase is formed on a surface or a potion of a grain boundary of Nd2Fe14B which is a main phase of an R—Fe—B (R is a rare-earth element) based magnet, and wherein the grain boundary phase contains a fluoride compound, and wherein a thickness of the fluoride compound is 10 ?m or less, or a thickness of the fluoride compound is from 0.1 ?m to 10 ?m, and wherein the coverage of the fluoride compound over a main phase particle is 50% or more on average.
    Type: Application
    Filed: June 22, 2005
    Publication date: December 29, 2005
    Inventors: Matahiro Komuro, Yuichi Satsu
  • Publication number: 20050162784
    Abstract: An integrated thin film head comprises, in order to prevent short-circuit among the lead layer, upper lead layer and shield layers, a lower shield layer formed on a substrate, a lower readgap layer formed on the lower shield layer, an MR sensor layer formed on the lower readgap layer, a lead layer jointed with the MR sensor layer, an upper lead layer formed in contact with a part of the lead layer, an upper readgap layer formed to cover the MR sensor layer, lead layer and upper lead layer and an upper shield layer formed on the upper readgap layer. The part of the lead layer in contact with the upper lead layer is formed thinner than the part not contact with the upper lead layer.
    Type: Application
    Filed: March 24, 2005
    Publication date: July 28, 2005
    Inventors: Kiyonori Shiraki, Tadashi Imanaka, Atsushi Kato, Matahiro Komuro
  • Publication number: 20050093390
    Abstract: A rotor has magnets segmented in a circumferential direction of a periphery of a shaft, wherein magnetizing directions of the segmented magnets continuously vary, and a non-magnetic material or a ferromagnetic material is interposed in a circumferential gap between the segmented magnets. Further, a method of manufacturing a rotor comprises steps of arranging coils so that a longitudinal direction of each of the coils is along an axis of the shaft and magnetizing the segmented magnets. Still further, a rotary machine uses the rotor.
    Type: Application
    Filed: December 6, 2004
    Publication date: May 5, 2005
    Inventors: Matahiro Komuro, Masashi Kitamura, Junya Kaneda, Motoya Ito, Teruyoshi Abe, Yoshihiko Kuriyama
  • Patent number: 6882507
    Abstract: An integrated thin film head comprises, in order to prevent short-circuit among the lead layer, upper lead layer and shield layers, a lower shield layer formed on a substrate, a lower readgap layer formed on the lower shield layer, an MR sensor layer formed on the lower readgap layer, a lead layer jointed with the MR sensor layer, an upper lead layer formed in contact with a part of the lead layer, an upper readgap layer formed to cover the MR sensor layer, lead layer and upper lead layer and an upper shield layer formed on the upper readgap layer. The part of the lead layer in contact with the upper lead layer is formed thinner than the part not contact with the upper lead layer.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: April 19, 2005
    Assignee: Hitachi Global Storage Technologies, Japan, Ltd.
    Inventors: Kiyonori Shiraki, Tadashi Imanaka, Atsushi Kato, Matahiro Komuro
  • Publication number: 20050006131
    Abstract: The present invention is concerned with an electromagnetic insulation wire, a method of manufacturing the same and an apparatus for manufacturing the same. The wire comprises a conductor and an electromagnetic insulation coat containing magnetic powder dispersed in a resin matrix. The particles of the powder are oriented in the coat in the circumferential direction of the conductor. The particles are oriented in the magnetic field, while the conductor and the composite material are passed through a die heated to a certain temperature.
    Type: Application
    Filed: July 9, 2004
    Publication date: January 13, 2005
    Inventors: Matahiro Komuro, Naofumi Chiwata, Masato Miyataki, Takanori Yamazaki
  • Publication number: 20040036566
    Abstract: A permanent magnet comprises a hard magnetic material that contains at least a rare earth element and an anti-ferromagnetic material, wherein the hard magnetic material and the anti-ferromagnetic material are magnetically coupled. A volume ratio of the anti-ferromagnetic material is 20% or less, based on the permanent magnet.
    Type: Application
    Filed: March 19, 2003
    Publication date: February 26, 2004
    Applicant: HITACHI, LTD.
    Inventors: Matahiro Komuro, Katsuhiro Komuro
  • Publication number: 20030160674
    Abstract: The present invention provides a ring magnet made of hard magnetic material having a ring shape, which has an orientation ratio of 50% by volume or more of easy magnetization axis in the radial direction at the pole center position. The present invention also provides a method of manufacturing a ring magnet comprising a step of orientating magnetic powder of hard magnetic material, which comprises molding the magnetic powder filled in a ring shaped mold under a pressure in an axial direction of the ring, and applying magnetic field to the ring shaped mold with a magnetic field generating means disposed to the periphery of the mold.
    Type: Application
    Filed: February 25, 2003
    Publication date: August 28, 2003
    Inventors: Matahiro Komuro, Masashi Kitamura, Motoya Itou, Yoshihiko Kuriyama
  • Patent number: 6587318
    Abstract: A magnetic sensor utilizing a spin tunnel magneto-resistance effect (TMR), comprising a tunnel insulating film, a first magnetic layer formed on one of the planes of the tunnel insulating film, a second magnetic layer formed on the other plane of the tunnel insulating film, a third magnetic layer containing an anti-ferromagnetic substance for fixing magnetization of the second magnetic layer, a second insulating film formed on at least one of the first and third magnetic layers and having an opening in a predetermined region, a first electrode electrically connected to one of the first and third magnetic layers only in the opening of the second insulating film, and a second electrode for causing a current to flow between the first electrode and itself through at least the first and second magnetic layers and the first insulating layer.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: July 1, 2003
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yoshiaki Kawato