Patents by Inventor Mathew Robins

Mathew Robins has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10854929
    Abstract: An intermediate temperature sodium-halogen secondary cell that includes a negative electrode compartment housing a negative, molten sodium-based electrode and a positive electrode compartment housing a current collector disposed in a highly conductive molten positive electrolyte. A sodium halide (NaX) positive electrode is disposed in a molten positive electrolyte comprising one or more AlX3 salts, wherein X may be the same or different halogen selected from Cl, Br, and I, wherein the ratio of NaX to AlX3 is greater than or equal to one. A sodium ion conductive solid electrolyte membrane separates the molten sodium negative electrode from the molten positive electrolyte. The secondary cell operates at a temperature in the range from about 80° C. to 210° C.
    Type: Grant
    Filed: December 1, 2015
    Date of Patent: December 1, 2020
    Assignee: FIELD UPGRADING USA, INC.
    Inventors: Sai Bhavaraju, Mathew Robins, Alexis Eccleston
  • Patent number: 10734686
    Abstract: The present invention provides a sodium-aluminum secondary cell. The cell includes a sodium metal negative electrode, a positive electrode compartment that includes an aluminum positive electrode disposed in a positive electrolyte mixture of NaAl2X7 and NaAlX4, where X is a halogen atom or mixture of different halogen atoms selected from chlorine, bromine, and iodine, and a sodium ion conductive electrolyte membrane that separates the negative electrode from the positive electrolyte. In such cases, the electrolyte membrane can include any suitable material, including, without limitation, a NaSICON-type membrane. Generally, when the cell functions, both the sodium negative electrode and the positive electrolyte are molten and in contact with the electrolyte membrane. Additionally, the cell is functional at an operating temperature between about 100° C. and about 200° C.
    Type: Grant
    Filed: April 15, 2016
    Date of Patent: August 4, 2020
    Assignee: FIELD UPGRADING USA, INC.
    Inventors: Mathew Robins, Sai Bhavaraju
  • Patent number: 10224577
    Abstract: The present invention provides a secondary cell having a negative electrode compartment and a positive electrode compartment, which are separated by an alkali ion conductive electrolyte membrane. An alkali metal negative electrode disposed in the negative electrode compartment oxidizes to release alkali ions as the cell discharges and reduces the alkali ions to alkali metal during recharge. The positive electrode compartment includes a positive electrode contacting a positive electrode solution that includes an alkali metal compound and a metal halide. The alkali metal compound can be selected from an alkali halide and an alkali pseudo-halide. During discharge, the metal ion reduces to form metal plating on the positive electrode. As the cell charges, the metal plating oxidizes to strip the metal plating to form metal halide or pseudo halide or corresponding metal complex.
    Type: Grant
    Filed: September 27, 2013
    Date of Patent: March 5, 2019
    Assignee: FIELD UPGRADING USA, INC.
    Inventors: Sai Bhavaraju, Mathew Robins, Chett Boxley
  • Patent number: 10056651
    Abstract: The present invention provides a molten sodium secondary cell. In some cases, the secondary cell includes a sodium metal negative electrode, a positive electrode compartment that includes a positive electrode disposed in a molten positive electrolyte comprising Na—FSA (sodium-bis(fluorosulonyl)amide), and a sodium ion conductive electrolyte membrane that separates the negative electrode from the positive electrolyte. One disclosed example of electrolyte membrane material includes, without limitation, a NaSICON-type membrane. The positive electrode includes a sodium intercalation electrode. Non-limiting examples of the sodium intercalation electrode include NaxMnO2, NaxCrO2, NaxNiO, and NaxFey(PO4)z. The cell is functional at an operating temperature between about 100° C. and about 150° C., and preferably between about 110° C. and about 130° C.
    Type: Grant
    Filed: March 11, 2014
    Date of Patent: August 21, 2018
    Assignee: FIELD UPGRADING USA, INC.
    Inventors: Sai Bhavaraju, Mathew Robins
  • Patent number: 10020543
    Abstract: The present invention provides a molten sodium secondary cell. In some cases, the secondary cell includes a sodium metal negative electrode, a positive electrode compartment that includes a positive electrode disposed in a molten positive electrolyte comprising Na-FSA (sodium-bis(fluorosulonyl)amide), and a sodium ion conductive electrolyte membrane that separates the negative electrode from the positive electrolyte. One disclosed example of electrolyte membrane material includes, without limitation, a NaSICON-type membrane. Non-limiting examples of the positive electrode include Ni, Zn, Cu, or Fe. The cell is functional at an operating temperature between about 100° C. and about 150° C., and preferably between about 110° C. and about 130° C.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: July 10, 2018
    Assignee: FIELD UPGRADING USA, INC.
    Inventors: Sai Bhavaraju, Mathew Robins
  • Patent number: 9876253
    Abstract: An additive that is added to the NaAlX4 electrolyte for use in a ZEBRA battery (or other similar battery). This additive has a moiety with a partial positive charge (?+) that attracts the negative charge of the [AlX4]? moiety and weakens the ionic bond between the Na+ and [AlX4]? moieties, thereby freeing some Na+ ions to transport (move). By using a suitable NaAlX4 electrolyte additive, the battery may be operated at much lower temperatures than are typical of ZEBRA batteries (such as, for example, at temperatures between 150 and 200° C.). Additionally, the additive also lowers the viscosity of the electrolyte solution and improves sodium conductivity. Non-limiting examples of the additive SOCl2, SO2, dimethyl sulfoxide (DMSO, CH3SOCH3), CH3S(O)Cl, SO2Cl2. A further advantage of using this additive is that it allows the use of a NaSICON membrane in a ZEBRA-type battery at lower temperatures compared to a typical ZEBRA battery.
    Type: Grant
    Filed: June 6, 2014
    Date of Patent: January 23, 2018
    Assignee: FIELD UPGRADING USA, INC.
    Inventors: Sai Bhavaraju, Mathew Robins
  • Patent number: 9537179
    Abstract: An intermediate temperature molten sodium-metal halide rechargeable battery utilizes a molten eutectic mixture of sodium haloaluminate salts having a relatively low melting point that enables the battery to operate at substantially lower temperature compared to the traditional ZEBRA battery system and utilize a highly conductive NaSICON solid electrolyte membrane. The positive electrode comprises a mixture of NaX and MX, where X is a halogen selected from Cl, Br and I and M is a metal selected Ni, Fe, and Zn. The positive electrode is disposed in a mixed molten salt positive electrolyte comprising at least two salts that can be represented by the formula NaAlX?4-?X??, where 0<?<4, wherein X? and X? are different halogens selected from Cl, Br and I. The positive electrode may include additional NaX added in a molar ratio ranging from 1:1 to 3:1 of NaX:NaAlX?4-?X??.
    Type: Grant
    Filed: September 25, 2014
    Date of Patent: January 3, 2017
    Assignee: CERAMATEC, INC.
    Inventors: Sai Bhavaraju, Ashok V. Joshi, Mathew Robins, Alexis Eccleston
  • Publication number: 20160308253
    Abstract: The present invention provides a sodium-aluminum secondary cell. The cell includes a sodium metal negative electrode, a positive electrode compartment that includes an aluminum positive electrode disposed in a positive electrolyte mixture of NaAl2X7 and NaAlX4, where X is a halogen atom or mixture of different halogen atoms selected from chlorine, bromine, and iodine, and a sodium ion conductive electrolyte membrane that separates the negative electrode from the positive electrolyte. In such cases, the electrolyte membrane can include any suitable material, including, without limitation, a NaSICON-type membrane. Generally, when the cell functions, both the sodium negative electrode and the positive electrolyte are molten and in contact with the electrolyte membrane. Additionally, the cell is functional at an operating temperature between about 100° C. and about 200° C.
    Type: Application
    Filed: April 15, 2016
    Publication date: October 20, 2016
    Inventors: Mathew Robins, Sai Bhavaraju
  • Patent number: 9431682
    Abstract: The present invention provides an electrochemical cell having an negative electrode compartment and a positive electrode compartment. A solid alkali ion conductive electrolyte membrane is positioned between the negative electrode compartment and the positive electrode compartment. A catholyte solution in the positive electrode compartment includes a halide ion or pseudohalide ion concentration greater than 3M, which provides degradation protection to the alkali ion conductive electrolyte membrane. The halide ion or pseudohalide ion is selected from chloride, bromide, iodide, azide, thiocyanate, and cyanide. In some embodiments, the electrochemical cell is a molten sodium rechargeable cell which functions at an operating temperature between about 100° C. and about 150° C.
    Type: Grant
    Filed: November 5, 2013
    Date of Patent: August 30, 2016
    Assignee: CERAMATEC, INC.
    Inventors: Sai Bhavaraju, Mathew Robins, Chett Boxley
  • Patent number: 9413036
    Abstract: A sodium-halogen secondary cell that includes a negative electrode compartment housing a negative, sodium-based electrode and a positive electrode compartment housing a current collector disposed in a liquid positive electrode solution. The liquid positive electrode solution includes a halogen and/or a halide. The cell includes a sodium ion conductive electrolyte membrane that separates the negative electrode from the liquid positive electrode solution. Although in some cases, the negative sodium-based electrode is molten during cell operation, in other cases, the negative electrode includes a sodium electrode or a sodium intercalation carbon electrode that is solid during operation.
    Type: Grant
    Filed: September 6, 2013
    Date of Patent: August 9, 2016
    Assignee: CERAMATEC, Inc.
    Inventors: Sai Bhavaraju, Mathew Robins, Alexis Eccelston
  • Publication number: 20160087313
    Abstract: An intermediate temperature sodium-halogen secondary cell that includes a negative electrode compartment housing a negative, molten sodium-based electrode and a positive electrode compartment housing a current collector disposed in a highly conductive molten positive electrolyte. A sodium halide (NaX) positive electrode is disposed in a molten positive electrolyte comprising one or more AlX3 salts, wherein X may be the same or different halogen selected from Cl, Br, and I, wherein the ratio of NaX to AlX3 is greater than or equal to one. A sodium ion conductive solid electrolyte membrane separates the molten sodium negative electrode from the molten positive electrolyte. The secondary cell operates at a temperature in the range from about 80° C. to 210° C.
    Type: Application
    Filed: December 1, 2015
    Publication date: March 24, 2016
    Inventors: Sai Bhavaraju, Mathew Robins, Alexis Eccleston
  • Publication number: 20150086826
    Abstract: An intermediate temperature molten sodium-metal halide rechargeable battery utilizes a molten eutectic mixture of sodium haloaluminate salts having a relatively low melting point that enables the battery to operate at substantially lower temperature compared to the traditional ZEBRA battery system and utilize a highly conductive NaSICON solid electrolyte membrane. The positive electrode comprises a mixture of NaX and MX, where X is a halogen selected from Cl, Br and I and M is a metal selected Ni, Fe, and Zn. The positive electrode is disposed in a mixed molten salt positive electrolyte comprising at least two salts that can be represented by the formula NaAlX?4-?X??, where 0<?<4, wherein X? and X? are different halogens selected from Cl, Br and I. The positive electrode may include additional NaX added in a molar ratio ranging from 1:1 to 3:1 of NaX:NaAlX?4-?X??.
    Type: Application
    Filed: September 25, 2014
    Publication date: March 26, 2015
    Inventors: Sai Bhavaraju, Ashok V. Joshi, Mathew Robins, Alexis Eccleston
  • Patent number: 8968902
    Abstract: The present invention provides a molten sodium secondary cell. In some cases, the secondary cell includes a sodium metal negative electrode, a positive electrode compartment that includes a positive electrode disposed in a liquid positive electrode solution, and a sodium ion conductive electrolyte membrane that separates the negative electrode from the positive electrode solution. In such cases, the electrolyte membrane can comprise any suitable material, including, without limitation, a NaSICON membrane. Furthermore, in such cases, the liquid positive electrode solution can comprise any suitable positive electrode solution, including, but not limited to, an aqueous sodium hydroxide solution. Generally, when the cell functions, the sodium negative electrode is molten and in contact with the electrolyte membrane. Additionally, the cell is functional at an operating temperature between about 100° C. and about 170° C. Indeed, in some instances, the molten sodium secondary cell is functional between about 110° C.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: March 3, 2015
    Assignee: Ceramatec, Inc.
    Inventors: W. Grover Coors, Chett Boxley, Mathew Robins, Alexis Eccleston
  • Publication number: 20150030896
    Abstract: A sodium-halogen secondary cell that includes a negative electrode compartment housing a negative, sodium-based electrode and a positive electrode compartment housing a current collector disposed in a liquid positive electrode solution. The liquid positive electrode solution includes a halogen and/or a halide. The cell includes a sodium ion conductive electrolyte membrane that separates the negative electrode from the liquid positive electrode solution. Although in some cases, the negative sodium-based electrode is molten during cell operation, in other cases, the negative electrode includes a sodium electrode or a sodium intercalation carbon electrode that is solid during operation.
    Type: Application
    Filed: October 9, 2014
    Publication date: January 29, 2015
    Inventors: Sai Bhavaraju, Mathew Robins, Alexis Eccleston
  • Publication number: 20140363717
    Abstract: An additive that is added to the NaAlX4 electrolyte for use in a ZEBRA battery (or other similar battery). This additive has a moiety with a partial positive charge (?+) that attracts the negative charge of the [AlX4]? moiety and weakens the ionic bond between the Na+ and [AlX4]? moieties, thereby freeing some Na+ ions to transport (move). By using a suitable NaAlX4 electrolyte additive, the battery may be operated at much lower temperatures than are typical of ZEBRA batteries (such as, for example, at temperatures between 150 and 200° C.). Additionally, the additive also lowers the viscosity of the electrolyte solution and improves sodium conductivity. Non-limiting examples of the additive SOCl2, SO2, dimethyl sulfoxide (DMSO, CH3SOCH3), CH3S(O)Cl, SO2Cl2. A further advantage of using this additive is that it allows the use of a NaSICON membrane in a ZEBRA-type battery at lower temperatures compared to a typical ZEBRA battery.
    Type: Application
    Filed: June 6, 2014
    Publication date: December 11, 2014
    Inventors: Sai Bhavaraju, Mathew Robins
  • Publication number: 20140210422
    Abstract: The present invention provides a molten sodium secondary cell. In some cases, the secondary cell includes a sodium metal negative electrode, a positive electrode compartment that includes a positive electrode disposed in a molten positive electrolyte comprising Na-FSA (sodium-bis(fluorosulonyl)amide), and a sodium ion conductive electrolyte membrane that separates the negative electrode from the positive electrolyte. One disclosed example of electrolyte membrane material includes, without limitation, a NaSICON-type membrane. Non-limiting examples of the positive electrode include Ni, Zn, Cu, or Fe. The cell is functional at an operating temperature between about 100° C. and about 150° C., and preferably between about 110° C. and about 130° C.
    Type: Application
    Filed: March 12, 2014
    Publication date: July 31, 2014
    Applicant: Ceramatec, Inc.
    Inventors: Sai Bhavaraju, Mathew Robins
  • Publication number: 20140212707
    Abstract: The present invention provides a molten sodium secondary cell. In some cases, the secondary cell includes a sodium metal negative electrode, a positive electrode compartment that includes a positive electrode disposed in a molten positive electrolyte comprising Na—FSA (sodium-bis(fluorosulonyl)amide), and a sodium ion conductive electrolyte membrane that separates the negative electrode from the positive electrolyte. One disclosed example of electrolyte membrane material includes, without limitation, a NaSICON-type membrane. The positive electrode includes a sodium intercalation electrode. Non-limiting examples of the sodium intercalation electrode include NaxMnO2, NaxCrO2, NaxNiO, and NaxFey(PO4)z. The cell is functional at an operating temperature between about 100° C. and about 150° C., and preferably between about 110° C. and about 130° C.
    Type: Application
    Filed: March 11, 2014
    Publication date: July 31, 2014
    Applicant: Ceramatec, Inc.
    Inventors: Sai Bhavaraju, Mathew Robins
  • Publication number: 20140170443
    Abstract: The present invention provides an electrochemical cell having an negative electrode compartment and a positive electrode compartment. A solid alkali ion conductive electrolyte membrane is positioned between the negative electrode compartment and the positive electrode compartment. A catholyte solution in the positive electrode compartment includes a halide ion or pseudohalide ion concentration greater than 3M, which provides degradation protection to the alkali ion conductive electrolyte membrane. The halide ion or pseudohalide ion is selected from chloride, bromide, iodide, azide, thiocyanate, and cyanide. In some embodiments, the electrochemical cell is a molten sodium rechargeable cell which functions at an operating temperature between about 100° C. and about 150° C.
    Type: Application
    Filed: November 5, 2013
    Publication date: June 19, 2014
    Applicant: Ceramatec, Inc.
    Inventors: Sai Bhavaraju, Mathew Robins, Chett Boxley
  • Publication number: 20140065456
    Abstract: A sodium-halogen secondary cell that includes a negative electrode compartment housing a negative, sodium-based electrode and a positive electrode compartment housing a current collector disposed in a liquid positive electrode solution. The liquid positive electrode solution includes a halogen and/or a halide. The cell includes a sodium ion conductive electrolyte membrane that separates the negative electrode from the liquid positive electrode solution. Although in some cases, the negative sodium-based electrode is molten during cell operation, in other cases, the negative electrode includes a sodium electrode or a sodium intercalation carbon electrode that is solid during operation.
    Type: Application
    Filed: September 6, 2013
    Publication date: March 6, 2014
    Applicant: Ceramates, Inc.
    Inventors: Sai Bhavaraju, Mathew Robins, Alexis Eccelston
  • Publication number: 20140030571
    Abstract: The present invention provides a secondary cell having a negative electrode compartment and a positive electrode compartment, which are separated by an alkali ion conductive electrolyte membrane. An alkali metal negative electrode disposed in the negative electrode compartment oxidizes to release alkali ions as the cell discharges and reduces the alkali ions to alkali metal during recharge. The positive electrode compartment includes a positive electrode contacting a positive electrode solution that includes an alkali metal compound and a metal halide. The alkali metal compound can be selected from an alkali halide and an alkali pseudo-halide. During discharge, the metal ion reduces to form metal plating on the positive electrode. As the cell charges, the metal plating oxidizes to strip the metal plating to form metal halide or pseudo halide or corresponding metal complex.
    Type: Application
    Filed: September 27, 2013
    Publication date: January 30, 2014
    Applicant: Ceramatec, Inc.
    Inventors: Sai Bhavaraju, Mathew Robins, Chett Boxley