Abstract: The invention relates to a method and to a device for producing a crimped composite thread. The crimped composite thread includes a first polymer melt and a second polymer melt. The first polymer melt and the second polymer melt are arranged next to one another, in particular side-by-side, in portions in such a way that a composite thread is formed. The first polymer melt and the second polymer melt each have a different material property so that self-crimping of the composite thread is initiated by means of an active crimping initiation. Additionally, there is a system for producing a crimped composite thread from a bulk continuous filament yarn for carpet yarn using the method and the device.

Abstract: Techniques produce a crimped composite thread, in which multiple individual threads are extruded in each case in the form of a plurality of strand-shaped filaments, cooled, drawn by means of a drawing device and together crimped by means of a crimping device to form the composite thread. Before the multifilament individual threads are crimped, they are entangled separately in each case by means of an entangling unit of an entangling device. A position and/or orientation of at least one of the entangling units relative to the drawing device, the crimping device and/or a further one of the entangling units is changed during the production of the crimped composite thread.

Abstract: Techniques produce a crimped composite thread, in which multiple individual threads are extruded in each case in the form of a plurality of strand-shaped filaments, cooled, drawn by means of a drawing device and together crimped by means of a crimping device to form the composite thread. Before the multifilament individual threads are crimped, they are entangled separately in each case by means of an entangling unit of an entangling device. A position and/or orientation of at least one of the entangling units relative to the drawing device, the crimping device and/or a further one of the entangling units is changed during the production of the crimped composite thread.

Abstract: A melt spinning device for producing synthetic threads includes at least a spinneret apparatus, a cooling apparatus, a processing apparatus and a winding apparatus. An automatic operating device is provided for carrying out at least one operator action. The automatic operating device has at least one movable robotic arm, which can be coupled selectively to one of a plurality of exchangeable tools in order to selectively carry out a plurality of operator actions during a start-up and/or during a maintenance interval and/or during thread production. Thus, a high level of flexibility in the automated operation of the melt spinning device is ensured.

Abstract: A plurality of colored filament bundles are initially extruded separately, cooled and each combined into a partial thread. The partial threads are then separately pre-swirled and stretched individually or as a partial composite thread formed from a plurality of partial threads. Crimping then occurs. After the crimping, the partial threads and the partial composite thread are combined into a composite thread and wound into a coil. In accordance with certain techniques, a melt spinning apparatus has a pre-swirling apparatus having a plurality of swirling nozzles, a post-swirling device having a plurality of post-swirling nozzles and a crimping device having a plurality of texturing nozzles, wherein the nozzles are designed such that an individual partial thread or a partial composite thread formed from a plurality of partial threads can optionally be processed.

Abstract: Techniques are directed to melt spinning, drawing, crimping and winding multiple threads. The threads are spun from a plurality of spinnerets of a spinning device and are drawn as a thread group by a drawing device and are subsequently fed for crimping next to one another to a plurality of texturing units. In order to obtain identical treatment of all threads within the thread group, the threads are guided individually with a plurality of wraps next to one another on a godet unit and, after running off from the godet unit, are guided in a straight thread run parallel next to one another into the texturing units. To this end, adjacent texturing units of the crimping device form a treatment spacing between themselves which is such that, in the case of being guided individually with a plurality of wraps on the godet unit, the threads can be guided in parallel in a straight thread run.

Abstract: Various techniques involve a device for entangling a plurality of individual threads of a composite thread in a melt-spinning process for the production of crimped yarns. The device to this end has a plurality of entanglement nozzles which are collectively held on a support. In order to enable a flexible utilization of the entanglement nozzles and of thread guiding, the entanglement nozzles on the support are assigned at least one thread guide in such a manner that the threads are guidable optionally in the entanglement nozzles and/or in the thread guide.

Abstract: An apparatus feeds a plurality of threads to rotating godets of a melt spinning machine including a manual injector (e.g., a main manual injector) and a cutting device. In order to be able to selectively feed the threads individually or as a bunch, a transfer device and a second manual injector (e.g., an auxiliary manual injector) are associated with the manual injector.

Abstract: A melt spinning device for producing synthetic threads includes at least a spinneret apparatus, a cooling apparatus, a processing apparatus and a winding apparatus. An automatic operating device is provided for carrying out at least one operator action. The automatic operating device has at least one movable robotic arm, which can be coupled selectively to one of a plurality of exchangeable tools in order to selectively carry out a plurality of operator actions during a start-up and/or during a maintenance interval and/or during thread production. Thus, a high level of flexibility in the automated operation of the melt spinning device is ensured.

Abstract: A plurality of colored filament bundles are initially extruded separately, cooled and each combined into a partial thread. The partial threads are then separately pre-swirled and stretched individually or as a partial composite thread formed from a plurality of partial threads. Crimping then occurs. After the crimping, the partial threads and the partial composite thread are combined into a composite thread and wound into a coil. In accordance with certain techniques, a melt spinning apparatus has a pre-swirling apparatus having a plurality of swirling nozzles, a post-swirling device having a plurality of post-swirling nozzles and a crimping device having a plurality of texturing nozzles, wherein the nozzles are designed such that an individual partial thread or a partial composite thread formed from a plurality of partial threads can optionally be processed.

Abstract: An apparatus feeds a plurality of threads to rotating godets of a melt spinning machine including a manual injector (e.g., a main manual injector) and a cutting device. In order to be able to selectively feed the threads individually or as a bunch, a transfer device and a second manual injector (e.g., an auxiliary manual injector) are associated with the manual injector.

Abstract: Various techniques involve a device for entangling a plurality of individual threads of a composite thread in a melt-spinning process for the production of crimped yarns. The device to this end has a plurality of entanglement nozzles which are collectively held on a support. In order to enable a flexible utilization of the entanglement nozzles and of thread guiding, the entanglement nozzles on the support are assigned at least one thread guide in such a manner that the threads are guidable optionally in the entanglement nozzles and/or in the thread guide.

Abstract: A device for pneumatically conveying and guiding a multifilament thread has a closed conveying channel which has a thread inlet opening at one end and a thread outlet opening at the opposite end. An injector zone having at least one compressed air channel which opens into the conveying channel is formed between the thread inlet opening and the thread outlet opening, wherein the compressed air channel can be connected to a compressed air source. In order to avoid blowing air from flowing back from the injector zone at the thread inlet opening, a return flow channel is formed in a channel section of the conveying channel between the thread inlet opening and the opening of the compressed air channel, which return flow channel connects the conveying channel to ambient atmosphere.

Abstract: A technique for crimping multifilament threads involves a device having an injector installation and having a stuffing installation. The injector installation has a conveying duct having a thread inlet. The conveying duct of the injector installation opens into a stuffer chamber of the stuffing installation. The stuffer chamber in an upper chamber portion, between a plurality of wall portions of a chamber wall, has a plurality of slot-shaped air-exhaust openings. The wall portions of the chamber wall, in order to configure the air-exhaust openings, each have one flow edge which is aligned so as to be tangential to a chamber circle.

Abstract: Techniques are directed to melt spinning, drawing, crimping and winding multiple threads. The threads are spun from a plurality of spinnerets of a spinning device and are drawn as a thread group by a drawing device and are subsequently fed for crimping next to one another to a plurality of texturing units. In order to obtain identical treatment of all threads within the thread group, the threads are guided individually with a plurality of wraps next to one another on a godet unit and, after running off from the godet unit, are guided in a straight thread run parallel next to one another into the texturing units. To this end, adjacent texturing units of the crimping device form a treatment spacing between themselves which is such that, in the case of being guided individually with a plurality of wraps on the godet unit, the threads can be guided in parallel in a straight thread run.

Abstract: Techniques produce intertwining knots in a multifilament thread. In such techniques, an air stream pulse is generated by a nozzle channel opening into a treatment channel periodically with an interval between successive air stream pulses. During an interval, the air stream pulse is directed transversely onto the thread guided in the treatment channel so that a continuous sequence of intertwining knots is produced in the running thread. An auxiliary air stream is generated continuously or discontinuously and the auxiliary air stream and the air stream pulse are blown in together into the treatment channel.

Abstract: A method and an apparatus produces intertwining knots in a multifilament thread. In this case, an air-stream pulse is directed through a nozzle opening transversely onto the thread. In order to produce a continuous succession of intertwining knots, the air-stream pulse is produced periodically with an interval between the air-stream pulses. In order to be able to produce an irregular thread structure, the interval between successive air-stream pulses is continuously changed. To this end, the apparatus has a nozzle ring carrying the nozzle opening, the nozzle ring being coupled to a drive. The drive of the nozzle ring is assigned a control device, by way of which a rotary speed of the nozzle ring is controllable for the purpose of changing an interval between the air-stream pulses.

Abstract: A method and a device for crimping a multifilament thread are described. The thread is blown by means of a transport nozzle through a compressed air stream guided in a thread channel into a gas-permeable compression chamber. Inside the compression chamber, the thread is compressed to form a thread plug, which is then continuously removed through an outlet of the compression chamber. The compression and the removal of the thread plug are monitored by measuring the pressure of the compressed air stream. According to the invention, a plurality of pressures of the compressed air stream in the compression chamber are measured at a plurality of measurement points distributed over the length of the compression chamber for monitoring the thread plug formation in order to perform the compressing and cooling of the thread plug with a uniform filling of the compression chamber.

Abstract: A crimping apparatus for crimping a filament bundle in a melt spinning process includes a conveyor nozzle and a stuffer box which is associated with the conveyor nozzle. For thermal processing, a processing unit, which includes a rotatable processing drum which, for guiding and temperature control of a thread plug, has a rotating drum wall, is disposed downstream of the stuffer box. In order to be able to carry out as gentle a processing of the thread plug as possible, the stuffer box is disposed axially parallel to the processing drum in such a manner that the thread plug can be infed in a straight run from a plug outlet of the stuffer box to the circumference of the drum wall. This allows the naturally acting weight force of the thread plug to be advantageously used for guiding the thread plug.

Abstract: A method and a device for producing a crimped multifilament thread are described. A multiplicity of filaments are extruded by means of a spinning machine, cooled and subsequently treated by a drawing device and a crimping device to form a crimped thread. Before the thread is wound up to form a bobbin, a multiplicity of intertwining knots is produced on the crimped thread by a treatment device. In order to obtain defined patterns of the intertwining knots within the thread, a pulse sequence of compressed air pulses at a predefined frequency is directed at the thread. The treatment device has a controllable blowing means.