Patents by Inventor Mathieu Capelot

Mathieu Capelot has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11945135
    Abstract: The invention relates to a process for manufacturing a pre-impregnated fibrous material comprising a continuous fibre fibrous material and at least one thermoplastic polymer matrix, characterized in that said pre-impregnated fibrous material is made of a single unidirectional ribbon or a plurality of parallel ribbons unidirectional and in that said method comprises an impregnation step, in particular at the core, of said fibrous material being in the form of a roving or of several parallel rovings by said thermoplastic polymer being in powder form, said step of impregnation being carried out with said at least one thermoplastic polymer and said fibrous material the D90/D10 ratio of which by volume of the thermoplastic polymer particles ranges from 1.
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: April 2, 2024
    Assignee: ARKEMA FRANCE
    Inventors: Gilles Hochstetter, Arthur Pierre Babeau, Thibaut Savart, François Tanguy, Denis Huze, Mathieu Capelot, Patrice Gaillard
  • Patent number: 11938656
    Abstract: A method of manufacturing an impregnated fibrous material including a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, the method including pre-impregnating the fibrous material while it is in the form of a roving or several parallel rovings with the thermoplastic material and heating the thermoplastic matrix for melting, or maintaining in the molten state, the thermoplastic polymer after pre-impregnation, the at least one heating step being carried out by means of at least one heat-conducting spreading part (E) and at least one heating system, with the exception of a heated calendar, the roving or the rovings being in contact with part or all of the surface of the at least one spreading part (E) and partially or wholly passing over the surface of the at least one spreading part (E) at the level of the heating system.
    Type: Grant
    Filed: June 21, 2018
    Date of Patent: March 26, 2024
    Assignee: ARKEMA FRANCE
    Inventors: Gilles Hochstetter, Mathieu Capelot, Thibaut Savart, Arthur Pierre Babeau, Denis Huze, François Tanguy, Patrice Gaillard
  • Patent number: 11813828
    Abstract: The invention relates to a structure comprising at least one layer (1) comprising a BACT/XT copolyamide in which: —BACT is a unit with an amide moiety having a molar ratio of between 20 and 70%, preferably between 25 and 60%, and more preferably between 35 and 55%, where BAC is chosen from 1,3-bis (aminomethyl) cyclohexyl (1,3 BAC), 1,4-bis (aminomethyl) cyclohexyl (1,4 BAC) and a mixture of same, and T is terephthalic acid, —XT is a unit with an amide moiety having a molar ratio of between 30 and 80%, preferably between 40 and 75%, and more preferably between 45 and 65%, where X is a C9 to C18, preferably C9, C10, C11 and C12, linear aliphatic diamine, and where T is terephthalic acid, preferably a C10, C11 and C12 terephthalic acid.
    Type: Grant
    Filed: July 10, 2017
    Date of Patent: November 14, 2023
    Assignee: ARKEMA FRANCE
    Inventors: Mathieu Capelot, Nicolas Dufaure, Thierry Briffaud
  • Publication number: 20230151153
    Abstract: A composition including at least one polyamide polymer obtained from at least one reactive polyamide prepolymer including at least one chain extender (PA1-All1-PA1), the polyamide polymer being prepared at a temperature T1 no lower than the temperature melting temperature or glass transition temperature of the polymer and having a mean molecular weight Mn1. The composition has a melt viscosity which can be modulated according to the temperature to which the composition is exposed, wherein the temperature is between T2 and T3, T2 and T3 being higher than T1, and the melt viscosity ?2 or ??3 observed at the temperature T2 or T3, respectively, being lower than the melt viscosity ?2 or ?3 of the polyamide polymer, which does not include a chain extender and has the same mean molecular weight Mn1(PA1) observed at the same temperature T2 or T3. The composition includes one or more polyamides.
    Type: Application
    Filed: January 5, 2023
    Publication date: May 18, 2023
    Applicant: Arkema France
    Inventors: Thierry BRIFFAUD, Gilles HOCHSTETTER, Mathieu CAPELOT
  • Patent number: 11578170
    Abstract: A composition including at least one polyamide polymer obtained from at least one reactive polyamide prepolymer including at least one chain extender (PA1-All1-PA1), the polyamide polymer being prepared at a temperature T1 no lower than the temperature melting temperature or glass transition temperature of the polymer and having a mean molecular weight Mn1. The composition has a melt viscosity which can be modulated according to the temperature to which the composition is exposed, wherein the temperature is between T2 and T3, T2 and T3 being higher than T1, and the melt viscosity ?2 or ??3 observed at the temperature T2 or T3, respectively, being lower than the melt viscosity ?2 or ?3 of the polyamide polymer, which does not include a chain extender and has the same mean molecular weight Mn1(PA1) observed at the same temperature T2 or T3. The composition includes one or more polyamides.
    Type: Grant
    Filed: April 14, 2015
    Date of Patent: February 14, 2023
    Assignee: ARKEMA FRANCE
    Inventors: Thierry Briffaud, Gilles Hochstetter, Mathieu Capelot
  • Patent number: 11413832
    Abstract: The invention relates to a process for manufacturing a preimpregnated fibrous material containing a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, wherein the preimpregnated fibrous material is produced as a single unidirectional tape or of a plurality of parallel unidirectional tapes and wherein the process includes a step of impregnating, in particular fully and homogeneously, the fibrous material that is in the form of a roving or of several parallel rovings with the at least one thermoplastic polymer matrix that is in powder form, the impregnating step being carried out by a dry route in a tank and the control of the amount of the at least one thermoplastic polymer matrix in said fibrous material being achieved by control of the residence time of said fibrous material in the powder, with the exclusion of any electrostatic process with intentional charging.
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: August 16, 2022
    Assignee: Arkema France
    Inventors: Gilles Hochstetter, Arthur Pierre Babeau, Thibaut Savart, François Tanguy, Denis Huze, Mathieu Capelot, Patrice Gaillard
  • Patent number: 11351762
    Abstract: A barrier structure intended for the storage and/or transport of fluids including at least one barrier layer (1) including an MXDT/XT copolyamide in which: MXDT is an amide unit present in a molar ratio of between 5 and 45%, preferably between 15 and 45%, and more preferably between 20 and 45%, where MXD represents m-xylylenediamine (MXD) and T represents terephthalic acid, XT is a majority amide unit present in a molar ratio of between 55 and 95%, preferably between 55 and 85%, and more preferably between 55 and 80%, where X is a C9 to C18, preferably C9, C10, C11 and C12, linear aliphatic diamine, and where T is terephthalic acid, said copolyamide having a melting point: 250° C.<Tf?300° C. as determined according to standard ISO 1 1357-3 (2013).
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: June 7, 2022
    Assignee: ARKEMA FRANCE
    Inventors: Thierry Briffaud, Mathieu Capelot, Nicolas Dufaure
  • Patent number: 11345131
    Abstract: A barrier structure for the storage and/or transport of fluids, including at least one barrier layer (1) including an MPMDT/XT copolyamide in which: MPMDT is a unit with an amide motif having a molar ratio of between 5 and 50%, particularly between 5 and 45%, preferably between 15 and 45%, more preferably between 20 and 45%, where MPMD is 2-methyl pentamethylene diamine (MPMD) and T is terephthalic acid, XT being a unit with a majority amide motif having a molar ratio of between 50 and 95%, particularly between 55 and 95%, preferably between 55 and 85%, more preferably between 55 and 80%, where X is a C9 to C18, preferably C9, C10, C11 and C12, linear aliphatic diamine, and where T is terephthalic acid, the copolyamide having a melting point of 250° C.<Tf?300° C. as determined according to the ISO norm 1 1357-3 (2013).
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: May 31, 2022
    Assignee: ARKEMA FRANCE
    Inventors: Thierry Briffaud, Mathieu Capelot, Nicolas Dufaure
  • Publication number: 20220081520
    Abstract: The present invention concerns an impregnated fibrous material comprising at least one continuous-fiber fibrous material in the form of a roving or a plurality of parallel rovings and at least one thermoplastic polymer matrix, characterized in that said at least one thermoplastic polymer is an amorphous or semi-crystalline polymer having a glass transition temperature such that Tg?40° C., especially Tg?100° C., in particular ?120° C., the fiber content of said impregnated fibrous material being from 45 to 65% by volume, preferably from 50 to 60% by volume, especially from 54 to 60% by volume, the number-average molecular mass Mn of said thermoplastic polymer being from 11,000 to 25,000 g/mol, the melt viscosity of said thermoplastic polymer being from 80 to 1500 Pa·s, as measured by plane-plane rheology at 1 Hz and 2% deformation, at a temperature of Tg+220° C.
    Type: Application
    Filed: December 17, 2019
    Publication date: March 17, 2022
    Applicant: Arkema France
    Inventors: Gilles HOCHSTETTER, Lise DEVES, Mathieu CAPELOT, Thierry BRIFFAUD, Yves DEYRAIL
  • Publication number: 20220056279
    Abstract: The invention relates to a resin composition comprising a blend of: a) 10 to 90% by weight of at least one fluoropolymer resin and b) 90 to 10% by weight of at least one semi- crystalline polyester resin, based on the total weight of the fluoropolymer resin and semi-crystalline polymer resin. The invention also relates to a method for producing such resin composition, to a powder coating composition comprising such resin composition and to the use of such resin composition, in particular for architectural powder coating.
    Type: Application
    Filed: December 20, 2019
    Publication date: February 24, 2022
    Inventors: Takehiro FUKUYAMA, Mathieu CAPELOT, Samuel DEVISME, Antoni NOGUES, Lluis CASADEVALL
  • Publication number: 20210276225
    Abstract: An impregnated fibrous material comprising a fibrous material of continuous fibers and at least one thermoplastic polymer matrix, wherein at least one thermoplastic polymer is a non-reactive amorphous polymer whose glass transition temperature is such that Tp?80° C., or a non-reactive semi-crystalline polymer whose melting temperature is Tf?150° C., where Tg and Tf are determined by differential scanning calorimetry (DSC) according to standard 11357-2:2013 and 11357-3:2013 respectively, a fiber content by volume is constant in at least 70% of the volume of the impregnated fibrous material, the fiber content in said impregnated fibrous material being between 45 and 65% by volume on both sides of said fibrous material, a porosity rate in said impregnated fibrous material being less than 10%.
    Type: Application
    Filed: May 24, 2021
    Publication date: September 9, 2021
    Applicant: Arkema France
    Inventors: Gilles HOCHSTETTER, Mathieu CAPELOT, Thibaut SAVART, Arthur Pierre BABEAU, Denis HUZE, François TANGUY, Patrice GAILLARD
  • Patent number: 10961362
    Abstract: A process and reactive prepolymer composition for producing a part made of a thermoplastic composite material by molding in a closed mold, where the material includes reinforcing fibers and a polyamide thermoplastic matrix impregnating the fibers having the steps of preparing the reactive prepolymer precursor, injecting the reactive prepolymer precursor in the molten state into the closed mold containing the fibers, thereby impregnating the fibers with the reactive precursor mixture, bulk polymerizing the reactive prepolymer precursor in situ, and demolding the molded part produced.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: March 30, 2021
    Assignee: Arkema France
    Inventors: Mathieu Capelot, Gilles Hochstetter
  • Patent number: 10961348
    Abstract: The invention relates to a composition for thermoplastic composite material comprising: 30% to 60% by volume, preferentially 35% to 50% by volume, of a thermoplastic matrix comprising from 50% to 100% by weight of a semi-crystalline polyamide polymer and from 0% to 50% by weight of at least one additive and/or of at least one other polymer, 40% to 70% by volume, preferentially 50% to 65% by volume, of long reinforcing fibers (or of long fibrous reinforcement), said thermoplastic matrix impregnating said long reinforcing fibers (or said long fibrous reinforcement), said semi-crystalline polyamide polymer being a nonreactive composition of at least one polyamide polymer, said composition being that of said thermoplastic matrix defined above, and said reactive polyamide prepolymer of the composition a) and said polyamide polymer of the composition b) comprising or consisting of at least one BACT/XT copolyamide.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: March 30, 2021
    Assignee: Arkema France
    Inventors: Mathieu Capelot, Gilles Hochstetter
  • Publication number: 20200325281
    Abstract: A block copolymer comprising at least one polyamide block, at least one polyolefin block and at least one alkylene block is described, where the block copolymer has a melt viscosity of 300 Pa·s to 20,000 Pa·s. A preparation process, a composition containing the block copolymer, a method for using the composition, a coated metal part and use of the block copolymer is also described.
    Type: Application
    Filed: March 24, 2017
    Publication date: October 15, 2020
    Applicant: Arkema France
    Inventors: Quentin PINEAU, Mathieu Capelot
  • Patent number: 10738170
    Abstract: Method for open-mold production of a semi-crystalline thermoplastic polyamide matrix fiber-reinforced composite. The matrix has Tg>80° C. and Tf between 280° C. and 200° C. The matrix is prepared in-situ by molten state bulk polycondensation of a reactive precursor composition including A: a first polyamide prepolymer A1 each carrying two identical functions and a second polyamide prepolymer A2 each carrying two identical functions different from and coreactive with those of A1. The reactive precursors may alternatively include B: a prepolymer carrying (on the same chain) two different functions coreactive with each other. The reactive precursors may alternatively include a precursor composition that is a mixture of (A+B). The method involves successive steps of i) preparing the reactive mixture, ii) continuously coating the fibers by deposition-impregnation with the reactive mixture, iii) in-situ bulk polycondensation in an open heated die, and iv) cooling the composite.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: August 11, 2020
    Assignee: ARKEMA FRANCE
    Inventors: Mathieu Capelot, Gilles Hochstetter
  • Publication number: 20200223102
    Abstract: A method of manufacturing an impregnated fibrous material including a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, the method including pre-impregnating the fibrous material while it is in the form of a roving or several parallel rovings with the thermoplastic material and heating the thermoplastic matrix for melting, or maintaining in the molten state, the thermoplastic polymer after pre-impregnation, the at least one heating step being carried out by means of at least one heat-conducting spreading part (E) and at least one heating system, with the exception of a heated calendar, the roving or the rovings being in contact with part or all of the surface of the at least one spreading part (E) and partially or wholly passing over the surface of the at least one spreading part (E) at the level of the heating system.
    Type: Application
    Filed: June 21, 2018
    Publication date: July 16, 2020
    Applicant: Arkema France
    Inventors: Gilles HOCHSTETTER, Mathieu CAPELOT, Thibaut SAVART, Arthur Pierre BABEAU, Denis HUZE, François TANGUY, Patrice GAILLARD
  • Publication number: 20200223101
    Abstract: The invention relates to a process for manufacturing a pre-impregnated fibrous material comprising a continuous fibre fibrous material and at least one thermoplastic polymer matrix, characterized in that said pre-impregnated fibrous material is made of a single unidirectional ribbon or a plurality of parallel ribbons unidirectional and in that said method comprises an impregnation step, in particular at the core, of said fibrous material being in the form of a roving or of several parallel rovings by said thermoplastic polymer being in powder form, said step of impregnation being carried out with said at least one thermoplastic polymer and said fibrous material the D90/D10 ratio of which by volume of the thermoplastic polymer particles ranges from 1.
    Type: Application
    Filed: December 20, 2017
    Publication date: July 16, 2020
    Applicant: Arkema France
    Inventors: Gilles Hochstetter, Arthur Pierre Babeau, Thibaut Savart, François Tanguy, Denis Huze, Mathieu Capelot, Patrice Gaillard
  • Publication number: 20200216627
    Abstract: The present invention relates to an impregnated fibrous material comprising a fibrous material made of continuous fibers and at least one reactive thermoplastic prepolymer, and optionally a chain extender, characterized in that the at least one reactive thermoplastic prepolymer is partially polymerized, optionally with the chain extender, and has a number-average molecular weight (Mn) ranging from 500 to 10,000, preferably from 4,000 to 8000, the proportion of fibers in the impregnated fibrous material being 45 to 65% by volume, preferably 50 to 60% by volume, and in particular 54 to 60%.
    Type: Application
    Filed: June 21, 2018
    Publication date: July 9, 2020
    Applicant: ARKEMA FRANCE
    Inventors: Gilles HOCHSTETTER, Mathieu CAPELOT, Thibaut SAVART, Arthur Pierre BABEAU, Denis HUZE, François TANGUY, Patrice GAILLARD
  • Patent number: 10675785
    Abstract: An impregnated fibrous material comprising a fibrous material made of continuous fiber and at least one thermoplastic polymer matrix, wherein the at least one thermoplastic polymer is an non-reactive amorphous polymer, the glass transition temperature of which is such that Tg?80° C., or a non-reactive semi-crystalline polymer, the melting temperature of which is Tf?150° C., the fiber volume ratio is constant in at least 70% of the volume of the tape or ribbon, the fiber ratio in the pre-impregnated fibrous material ranging from 45 to 65% by volume, the porosity rate in the pre-impregnated fibrous material being less than 10%.
    Type: Grant
    Filed: June 21, 2018
    Date of Patent: June 9, 2020
    Assignee: ARKEMA FRANCE
    Inventors: Gilles Hochstetter, Mathieu Capelot, Denis Huze, François Tanguy, Thibaut Savart, Arthur Pierre Babeau, Patrice Gaillard
  • Publication number: 20200139586
    Abstract: An impregnated fibrous material comprising a fibrous material made of continuous fiber and at least one thermoplastic polymer matrix, wherein the at least one thermoplastic polymer is an non-reactive amorphous polymer, the glass transition temperature of which is such that Tg?80° C., or a non-reactive semi-crystalline polymer, the melting temperature of which is Tf?150° C., the fiber volume ratio is constant in at least 70% of the volume of the tape or ribbon, the fiber ratio in the pre-impregnated fibrous material ranging from 45 to 65% by volume, the porosity rate in the pre-impregnated fibrous material being less than 10%.
    Type: Application
    Filed: June 21, 2018
    Publication date: May 7, 2020
    Applicant: Arkema France
    Inventors: Gilles HOCHSTETTER, Mathieu CAPELOT, Denis HUZE, François TANGUY, Thibaut SAVART, Arthur Pierre BABEAU, Patrice GAILLARD