Abstract: The present invention provides a modular system and method for real-time evaluation and monitoring of a machining production line overall performances, calculated from each given metal workpiece, consumable tool and machine. The present invention is configured for an iterative and incremental calculation and evaluation of the machining production-line overall performances, by incrementally evaluating individual workpiece's performances, consumable tools'performances and machine's performances, extracted from the data of a plurality of workpieces and machines. The present invention is further configured for comparing the workpiece's performances to a similar workpiece's best performance, extracted from the evaluation of a plurality of the data similar workpieces. The present invention is further configured for the identification of significant process faults and their cause.

Abstract: A computer-implemented gamification system and method to provide one or more gamification platforms to one or more users in an manufacturing line, said gamification system comprising: a server including a processor, memory and computer readable media; an application module communicably coupled to said server, configured to provide a unified and an integrated gamification functions in real time across one or more manufacturing line applications; an end user module communicably coupled to said server, wherein said module comprises gamification data that an end user provides to or receives through a user interface; a database layer communicably coupled to said server, and configured to manage and manipulate data in underlying database; and said application module further comprises: a tracker engine configured to track one or more activities associated with manufacturing line performance of said one or more end users and communicate said one or more activities accomplished by said one or more users to a rule engi

Abstract: The invention refers to a system and a process for the measure and collection of consumables consumption and performance data to build a reliable, real-time database and to monitor the consumption and performance of a consumable tool through its life cycle. A system according to the invention comprises a) first storage means to store data concerning the consumables; b) means to capture the performance data; c) second storage means to store performance data during operation of the consumable when is mounted on a machine; d) means to transfer in real-time the performance data to the said second storage means; e) process means to assess the performance of the tool and on the basis of the said assessment to instruct or not the withdrawal of the tool; and output means to deliver the said instruction to a user of the system.

Abstract: The present invention provides a modular system and method for real-time evaluation and monitoring of a machining production line overall performances, calculated from each given metal workpiece, consumable tool and machine. The present invention is configured for an iterative and incremental calculation and evaluation of the machining production-line overall performances, by incrementally evaluating individual workpiece's performances, consumable tools' performances and machine's performances, extracted from the data of a plurality of workpieces and machines. The present invention is further configured for comparing the workpiece's performances to a similar workpiece's best performance, extracted from the evaluation of a plurality of the data similar workpieces. The present invention is further configured for the identification of significant process faults and their cause.

Abstract: The invention refers to a system and a process for the measure and collection of consumables consumption and performance data to build a reliable, real-time database and to monitor the consumption and performance of a consumable tool through its life cycle. A system according to the invention comprises a) first storage means to store data concerning the consumables; b) means to capture the performance data; c) second storage means to store performance data during operation of the consumable when is mounted on a machine; d) means to transfer in real-time the performance data to the said second storage means; e) process means to assess the performance of the tool and on the basis of the said assessment to instruct or not the withdrawal of the tool; and output means to deliver the said instruction to a user of the system.