Patents by Inventor Mats Sundberg

Mats Sundberg has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8835817
    Abstract: A heating unit with a resistive element formed as a conducting pattern, which resistive element is bound to a substrate, such as a base plate, on which the resistive element is extended, and which resistive element is arranged to be placed under the influence of an electrical voltage. The invention is wherein the resistive element and the said base have the same or essentially the same coefficients of thermal expansion, and in that the resistive element has been bound to the substrate by sintering.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: September 16, 2014
    Assignee: Sandvik Intellectual Property AB
    Inventor: Mats Sundberg
  • Publication number: 20120168431
    Abstract: A heating element for use in industrial furnaces, which enables the use of a higher voltage over the element. The heating element includes a heating zone made of a molybdenum disilicide based material including 48-75% by volume of a non-conducting compound and two terminals made of a molybdenum disilicide based material including up to 25% by volume of a non-conducting compound.
    Type: Application
    Filed: May 3, 2010
    Publication date: July 5, 2012
    Applicant: Sandvik Intellectual Property AB
    Inventors: Mats Sundberg, Erik Ström
  • Patent number: 8053710
    Abstract: A molybdenum silicide type-heating element and a method of manufacturing a heating element of the molybdenum silicide type. The heating element contains substantially Mo(Si1-x Alx)2 and Al2O3 and is prepared by mixing a molybdenum aluminum silicide-type material Mo(Si1-yAly)2 with SiO2, wherein the SiO2 has a purity of at least 98%.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: November 8, 2011
    Assignee: Sandvik Intellectual Property Aktiebolag
    Inventors: Mats Sundberg, Hans Pettersson, Anders Magnusson
  • Publication number: 20110240911
    Abstract: A composite material based on a disilicide including molybdenum and zirconium dioxide, ZrO2. In the disilicide (Mo1-xCrx)Si2 a portion x, 0.08<x?0.15, of the molybdenum is substituted by Chromium, Cr. The composite material includes 10-20 volume % ZrO2 balanced with (Mo1-xCrx)Si2.
    Type: Application
    Filed: October 21, 2009
    Publication date: October 6, 2011
    Applicant: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Mats Sundberg, Erik Ström
  • Publication number: 20090302028
    Abstract: A heating unit with a resistive element formed as a conducting pattern, which resistive element is bound to a substrate, such as a base plate, on which the resistive element is extended, and which resistive element is arranged to be placed under the influence of an electrical voltage. The invention is wherein the resistive element and the said base have the same or essentially the same coefficients of thermal expansion, and in that the resistive element has been bound to the substrate by sintering.
    Type: Application
    Filed: September 6, 2007
    Publication date: December 10, 2009
    Inventor: Mats Sundberg
  • Patent number: 7449045
    Abstract: A method of handling liquid non-ferrous metals after smelting. The liquid metal is in contact with a solid refractory material, and in the absence of electrical currents passing through the liquid-metal-contacting surfaces. The solid material is Ti3SiC2. The liquid non-ferrous material can be aluminum or an aluminum alloy, magnesium or a magnesium alloy, or other non-ferrous materials as to which the Ti3SiC2 material is stable.
    Type: Grant
    Filed: August 14, 2006
    Date of Patent: November 11, 2008
    Assignees: Sandvik Intellectual Property AB, Drexel University
    Inventors: Mats Sundberg, Jan-Olof Olsson, Chet Popilowski
  • Patent number: 7407903
    Abstract: The present invention relates to a material for use at temperatures exceeding 1200° C. and in oxidizing atmospheres consisting generally of an alloy between a metal, aluminium (Al) and carbon (C) or nitrogen (N). The invention is characterized in that the alloy has a composition MZAlYXW where M essentially consists of titanium (Ti), chromium (Cr) and/or niobium (Nb) and where X is carbon (C) or where X is nitrogen (N) and/or carbon (C) when M is titanium (Ti); and in that z lies in the range of 1.8 to 2.2, y lies in the range of 0.8-1.2 and w lies in the range 0.8-1.2, and wherein a protective oxide layer of Al2O3 is formed after heating to the mentioned temperature.
    Type: Grant
    Filed: January 27, 2004
    Date of Patent: August 5, 2008
    Assignee: Sandvik Intellectual Property AB
    Inventors: Mats Sundberg, Kjell Lindgren, Tamer El-Raghy, Gustav Malmqvist
  • Publication number: 20070113706
    Abstract: A method of handling liquid non-ferrous metals after smelting. The liquid metal is in contact with a solid refractory material, and in the absence of electrical currents passing through the liquid-metal-contacting surfaces. The solid material is Ti3SiC2. The liquid non-ferrous material can be aluminum or an aluminum alloy, magnesium or a magnesium alloy, or other non-ferrous materials as to which the Ti3SiC2 material is stable.
    Type: Application
    Filed: August 14, 2006
    Publication date: May 24, 2007
    Applicants: SANDVIK INTELLECTUAL PROPERTY AB, DREXEL UNIVERSITY
    Inventors: Mats Sundberg, Jan-Olof Olsson, Chet Popilowski
  • Patent number: 7166823
    Abstract: A method for the production of a heating element that is composed essentially of molybdenum silicide and alloys of that basic material, and a heating element formed from such material. A material is produced that contains substantially Mo(Si1-xAlx)2 and Al2O3 by mixing a molybdenum aluminum silicide Mo(Si1-yAly)2 with bentonite clay in a known manner. The bentonite clay contains impure or contaminating substances with which molybdenum silicide cannot be alloyed and with which the symmetry of the crystal lattice of the molybdenum silicide is retained with a combined content of less than 2000 ppm.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: January 23, 2007
    Assignee: Sandvik Intellectual Property Aktiebolag
    Inventors: Mats Sundberg, Hans Pettersson
  • Publication number: 20060194688
    Abstract: The present invention relates to a material for use at temperatures exceeding 1200° C. and in oxidizing atmospheres consisting generally of an alloy between a metal, aluminium (Al) and carbon (C) or nitrogen (N). The invention is characterized in that the alloy has a composition MzAlyXw where M essentially consists of titanium (Ti), chromium (Cr) and/or niobium (Nb) and where X is carbon (C) or where X is nitrogen (N) and/or carbon (C) when M is titanium (Ti); and in that z lies in the range of 1.8 to 2.2. y has in the range of 0.8-1.2 and w lies in the range 0.8-1.2, and wherein a protective oxide layer of Al2O3 is formed after heating to the mentioned temperature.
    Type: Application
    Filed: January 27, 2004
    Publication date: August 31, 2006
    Inventors: Mats Sundberg, Kjell Lindgren, Tamer El-Raghy, Gustav Malmqvist
  • Patent number: 7034260
    Abstract: A method of producing a heating element made from molybdenum silicide and alloys thereof, and which includes aluminum oxide on its surface. A material is produced that contains substantially Mo(Si1-xAlx)2 and Al2O3 by mixing a mixture of a silicon and molybdenum compound with an aluminum compound. Either of the silicon and molybdenum compounds include Mo(Si1-yAly)2 and are mixed with one or both of an aluminum compound in the form of Al2O3 or Al(OH)3 and optionally the compounds SiO2, Si, and MoO3, or by virtue of the mixture of the silicon and molybdenum compound containing MoO3 and Al and Si and/or SiO2. The input components together have a degree of purity corresponding to at least 98%. The mixture reacts exothermically and/or by being sintered, so that exchange reactions take place to form the compounds Mo(Si1-xAlx)2 and Al2O3, where x lies in the range of 0.4–0.6.
    Type: Grant
    Filed: April 4, 2003
    Date of Patent: April 25, 2006
    Assignee: Sandvik AB
    Inventors: Mats Sundberg, Anders Magnusson
  • Patent number: 6986873
    Abstract: A method of producing a single-phase composition Mn+1AzXn, primarily the production of the single-phase material Ti3SiC2, where n lies within a range of 0.8-3.2, where z lies within a range of 0.8-1.2, where M is at least one metal taken from the group of metals Ti (titanium), Sc (scandium), V (vanadium), Cr (chromium), Zr (zirconium), Nb (niobium) and Ta (tantalum), where X is at least one of the non-metals C (carbon) and N nitrogen), and where A is at least one of the chemical elements Si (silicon), Al (aluminum) and Sn (tin) or a compound of those elements, such that the final, desired compound will include the components Mn+1AzXn. A powder mixture of the components is formed and is ignited under an inert atmosphere to prevent promotion of dissociation and to cause the components to react.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: January 17, 2006
    Assignees: Sandvik AB, Drexel University
    Inventors: Mats Sundberg, Kjell Lindgren, Tamer El-Raghy, Michael Barsoum
  • Publication number: 20050242083
    Abstract: A method for the production of a heating element that is composed essentially of molybdenum silicide and alloys of that basic material, and a heating element formed from such material. A material is produced that contains substantially Mo(Si1-xAlx)2 and Al2O3 by mixing a molybdenum aluminum silicide Mo(Si1-yAly)2 with bentonite clay in a known manner. The bentonite clay contains impure or contaminating substances with which molybdenum silicide cannot be alloyed and with which the symmetry of the crystal lattice of the molybdenum silicide is retained with a combined content of less than 2000 ppm.
    Type: Application
    Filed: March 6, 2003
    Publication date: November 3, 2005
    Applicant: Sandvik AB
    Inventors: Mats Sundberg, Hans Pettersson
  • Publication number: 20050184058
    Abstract: A method of producing a heating element made from molybdenum silicide and alloys thereof, and which includes aluminum oxide on its surface. A material is produced that contains substantially Mo(Si1-xAlx)2 and Al2O3 by mixing a mixture of a silicon and molybdenum compound with m aluminum compound. Either of the silicon and molybdenum compounds include Mo(Si1-yAly)2 and are mixed with one or both of an aluminum compound in the form of Al2O3 or Al(OH)3 and optionally the compounds SiO2, Si, and MoO3, or by virtue of the mixture of the silicon and molybdenum compound containing MoO3 and Al and Si and/or SiO2. The input components together have a degree of purity corresponding to at least 98%. The mixture reacts exothermically and/or by being sintered, so that exchange reactions take place to form the compounds Mo(Si1-xAlx)2 and Al2O3, where x lies in the range of 0.4-0.6.
    Type: Application
    Filed: April 4, 2003
    Publication date: August 25, 2005
    Applicant: Sandvik AB
    Inventors: Mats Sundberg, Anders Magnusson
  • Patent number: 6921885
    Abstract: A method of increasing the useful life of heating elements that consist essentially of molybdenum silicide and alloys thereof, wherein the heating elements operate at high temperatures in heat treatment processes and generally rest against the floor and/or the ceiling of a furnace. The heating elements contain aluminum to an extent sufficient to maintain a stable, slowly growing layer of aluminum oxide on the surfaces of the heating elements, and the heating elements are placed in direct abutment with an aluminum oxide brick material.
    Type: Grant
    Filed: November 20, 2001
    Date of Patent: July 26, 2005
    Assignee: Sandvik AB
    Inventor: Mats Sundberg
  • Patent number: 6919544
    Abstract: A method of increasing the length of life of heating elements that consist essentially of molybdenum-silicide, and alloys thereof, when the elements are operated at a low temperature, such as at a temperature ranging from 400-600° C. The heating element material contains Mo(Si1-xAlx)2, and that material contains sufficient aluminum to substantially prevent the formation of pest.
    Type: Grant
    Filed: September 25, 2001
    Date of Patent: July 19, 2005
    Assignee: Sandvik AB
    Inventor: Mats Sundberg
  • Patent number: 6903313
    Abstract: An electrical resistance heating element operable at extremely high temperature, up 2300° C. when used in a vacuum or in a reducing atmosphere, and up to bout 1200° C. when used in an oxidizing atmosphere. The element is formed substantially from titanium silicon carbide (Ti3SiC2), which is readily workable to enable it to be produced in different forms. It also has a higher mechanical strength than that of graphite heating elements.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: June 7, 2005
    Assignee: Sandvik AB
    Inventors: Mats Sundberg, Chet Popilowski
  • Publication number: 20040218450
    Abstract: An electrical resistance heating element operable at extremely high temperatures, up to about 2300° C. when used in a vacuum or in a reducing atmosphere, and up to about 1200° C. when used in an oxidizing atmosphere. The element is formed substantially from titanium silicon carbide (Ti3SiC2), which is readily workable to enable it to be produced in different forms.
    Type: Application
    Filed: November 24, 2003
    Publication date: November 4, 2004
    Inventors: Mats Sundberg, Chet Popilowski
  • Publication number: 20040156772
    Abstract: A method of producing a single-phase composition Mn+1AzXn, primarily the production of the single-phase material Ti3SiC2, where n lies within a range of 0.8-3.2, where z lies within a range of 0.8-1.2, where M is at least one metal taken from the group of metals Ti (titanium), Sc (scandium), V (vanadium), Cr (chromium), Zr (zirconium), Nb (niobium) and Ta (tantalum), where X is at least one of the non-metals C (carbon) and N nitrogen), and where A is at least one of the chemical elements Si (silicon), Al (aluminum) and Sn (tin) or a compound of those elements, such that the final, desired compound will include the components Mn+1AzXn. A powder mixture of the components is formed and is ignited under an inert atmosphere to prevent promotion of dissociation and to cause the components to react.
    Type: Application
    Filed: December 20, 2003
    Publication date: August 12, 2004
    Inventors: Mats Sundberg, Kjell Lindgren, Tamer El-Raghy, Michael Barsoum
  • Publication number: 20040094535
    Abstract: A method of increasing the useful life of heating elements that consist essentially of molybdenum silicide and alloys thereof, wherein the heating elements operate at high temperatures in heat treatment processes and generally rest against the floor and/or the ceiling of a furnace. The heating elements contain aluminum to an extent sufficient to maintain a stable, slowly growing layer of aluminum oxide on the surfaces of the heating elements, and the heating elements are placed in direct abutment with an aluminum oxide brick material.
    Type: Application
    Filed: March 26, 2003
    Publication date: May 20, 2004
    Inventor: Mats Sundberg