Patents by Inventor Matthew A. Cibula

Matthew A. Cibula has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230349024
    Abstract: Magnetic field components measured around and along a remelting furnace and other measured furnace parameters are used to estimate concentricity of the electrode within the crucible of the furnace, to estimate a distribution of drip shorts across a gap between the electrode and the melt pool, or to detect, locate, and categorize anomalous events during the remelting process. Those can be used to control the operation of the furnace during the remelting process, or incorporated into a longitudinal or three-dimensional map of the resulting ingot. Artificial intelligence, machine learning, or a neural network can be employed.
    Type: Application
    Filed: March 31, 2023
    Publication date: November 2, 2023
    Inventors: Matthew A. Cibula, Joshua R. Motley, Nathan L. Pettinger, Daniel R. McCulley, Paul E. King
  • Patent number: 11674191
    Abstract: Sensors measure magnetic field components, and the measured fields are used to calculate and estimated transverse position of a longitudinal electric current flowing as an electric discharge across a discharge gap. Based on the estimated position, and according to a selected transverse trajectory or distribution of the estimated discharge position, magnetic fields are applied transversely across the discharge gap so as to control or alter the estimated discharge position. Inventive apparatus and methods can be employed, inter alia, during operation of a vacuum arc furnace.
    Type: Grant
    Filed: January 31, 2022
    Date of Patent: June 13, 2023
    Assignee: KW ASSOCIATES LLC
    Inventors: Matthew A. Cibula, Joshua R. Motley, C. Rigel Woodside, Paul E. King
  • Publication number: 20230141555
    Abstract: Magnetic field components are measured at multiple longitudinal positions and used to calculate estimated longitudinal position and length of a transversely localized electric current segment flowing across a gap between conductive bodies. The apparatus can be used with a remelting furnace. The electrode and ingot act as the conductive bodies, and arcs, discharges, or slag currents are the current segments spanning the gap. Actuators for movable sensors can be coupled to the sensors in a servomechanism arrangement to move the sensors along with the moving gap. An actuator for moving one of the conductive bodies can be coupled to sensors in a servomechanism arrangement to maintain the gap distance within a selected range as the gap moves.
    Type: Application
    Filed: September 11, 2022
    Publication date: May 11, 2023
    Applicant: KW Associates LLC
    Inventors: Matthew A. Cibula, Paul E. King, Joshua R. Motley, Nathan L. Pettinger
  • Patent number: 11459627
    Abstract: Multiple magnetic field sensors are arranged around a current-containing volume at multiple longitudinal and circumferential positions. Each sensor measures multiple magnetic field components and is characterized by one or more calibration parameters. A longitudinal primary current flows through two end-to-end electrical conductors that are separated by an arc gap, and flows as at least one longitudinal primary electric arc that spans the arc gap and that moves transversely within the arc gap. Estimated transverse position of the primary electric arc is calculated, based on the longitudinal position of the arc gap, and two or more of the measured magnetic field components along with one or more corresponding sensor positions or calibration parameters. In addition, estimated occurrence, position, and magnitude of a transverse secondary current (i.e., a side arc) can be calculated based on those quantities.
    Type: Grant
    Filed: May 28, 2021
    Date of Patent: October 4, 2022
    Assignee: KW ASSOCIATES LLC
    Inventors: Matthew A. Cibula, Paul E. King, C. Rigel Woodside
  • Publication number: 20220154300
    Abstract: Sensors measure magnetic field components, and the measured fields are used to calculate and estimated transverse position of a longitudinal electric current flowing as an electric discharge across a discharge gap. Based on the estimated position, and according to a selected transverse trajectory or distribution of the estimated discharge position, magnetic fields are applied transversely across the discharge gap so as to control or alter the estimated discharge position. Inventive apparatus and methods can be employed, inter alia, during operation of a vacuum arc furnace.
    Type: Application
    Filed: January 31, 2022
    Publication date: May 19, 2022
    Inventors: Matthew A. Cibula, Joshua R. Motley, C. Rigel Woodside, Paul E. King
  • Patent number: 11243273
    Abstract: Magnetic field components are measured at multiple longitudinal positions and used to calculate estimated longitudinal position and length of a transversely localized electric current segment flowing across a gap between conductive bodies. The apparatus can be used with a remelting furnace. The electrode and ingot act as the conductive bodies, and arcs, discharges, or slag currents are the current segments spanning the gap. Actuators for movable sensors can be coupled to the sensors in a servomechanism arrangement to move the sensors along with the moving gap. An actuator for moving one of the conductive bodies can be coupled to sensors in a servomechanism arrangement to maintain the gap distance within a selected range as the gap moves.
    Type: Grant
    Filed: March 14, 2021
    Date of Patent: February 8, 2022
    Assignee: KW ASSOCIATES LLC
    Inventors: Matthew A. Cibula, Paul E. King, Joshua R. Motley, Nathan L. Pettinger
  • Patent number: 11236404
    Abstract: Sensors measure magnetic field components, and the measured fields are used to calculate and estimated transverse position of a longitudinal electric current flowing as an electric discharge across a discharge gap. Based on the estimated position, and according to a selected transverse trajectory or distribution of the estimated discharge position, magnetic fields are applied transversely across the discharge gap so as to control or alter the estimated discharge position. Inventive apparatus and methods can be employed, inter alia, during operation of a vacuum arc furnace.
    Type: Grant
    Filed: July 27, 2020
    Date of Patent: February 1, 2022
    Assignee: KW ASSOCIATES LLC
    Inventors: Matthew A. Cibula, Joshua R. Motley, C. Rigel Woodside, Paul E. King
  • Publication number: 20210395845
    Abstract: Multiple magnetic field sensors are arranged around a current-containing volume at multiple longitudinal and circumferential positions. Each sensor measures multiple magnetic field components and is characterized by one or more calibration parameters. A longitudinal primary current flows through two end-to-end electrical conductors that are separated by an arc gap, and flows as at least one longitudinal primary electric arc that spans the arc gap and that moves transversely within the arc gap. Estimated transverse position of the primary electric arc is calculated, based on the longitudinal position of the arc gap, and two or more of the measured magnetic field components along with one or more corresponding sensor positions or calibration parameters. In addition, estimated occurrence, position, and magnitude of a transverse secondary current (i.e., a side arc) can be calculated based on those quantities.
    Type: Application
    Filed: May 28, 2021
    Publication date: December 23, 2021
    Inventors: Matthew A. Cibula, Paul E. King, C. Rigel Woodside
  • Publication number: 20210286024
    Abstract: Magnetic field components are measured at multiple longitudinal positions and used to calculate estimated longitudinal position and length of a transversely localized electric current segment flowing across a gap between conductive bodies. The apparatus can be used with a remelting furnace. The electrode and ingot act as the conductive bodies, and arcs, discharges, or slag currents are the current segments spanning the gap. Actuators for movable sensors can be coupled to the sensors in a servomechanism arrangement to move the sensors along with the moving gap. An actuator for moving one of the conductive bodies can be coupled to sensors in a servomechanism arrangement to maintain the gap distance within a selected range as the gap moves.
    Type: Application
    Filed: March 14, 2021
    Publication date: September 16, 2021
    Applicant: KW Associates LLC
    Inventors: Matthew A. Cibula, Paul E. King, Joshua R. Motley, Nathan L. Pettinger
  • Patent number: 11022656
    Abstract: Multiple magnetic field sensors are arranged around a current-containing volume at multiple longitudinal and circumferential positions. Each sensor measures multiple magnetic field components and is characterized by one or more calibration parameters. A longitudinal primary current flows through two end-to-end electrical conductors that are separated by an arc gap, and flows as at least one longitudinal primary electric arc that spans the arc gap and that moves transversely within the arc gap. Estimated transverse position of the primary electric arc is calculated, based on the longitudinal position of the arc gap, and two or more of the measured magnetic field components along with one or more corresponding sensor positions or calibration parameters. In addition, estimated occurrence, position, and magnitude of a transverse secondary current (i.e., a side arc) can be calculated based on those quantities.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: June 1, 2021
    Assignee: KW ASSOCIATES LLC
    Inventors: Matthew A. Cibula, Paul E. King, C. Rigel Woodside
  • Publication number: 20200355731
    Abstract: Sensors measure magnetic field components, and the measured fields are used to calculate and estimated transverse position of a longitudinal electric current flowing as an electric discharge across a discharge gap. Based on the estimated position, and according to a selected transverse trajectory or distribution of the estimated discharge position, magnetic fields are applied transversely across the discharge gap so as to control or alter the estimated discharge position. Inventive apparatus and methods can be employed, inter alia, during operation of a vacuum arc furnace.
    Type: Application
    Filed: July 27, 2020
    Publication date: November 12, 2020
    Inventors: Matthew A. Cibula, Joshua R. Motley, C. Rigel Woodside, Paul E. King
  • Patent number: 10761116
    Abstract: Sensors measure magnetic field components, and the measured fields are used to calculate and estimated transverse position of a longitudinal electric current flowing as an electric discharge across a discharge gap. Based on the estimated position, and according to a selected transverse trajectory or distribution of the estimated discharge position, magnetic fields are applied transversely across the discharge gap so as to control or alter the estimated discharge position. Inventive apparatus and methods can be employed, inter alia, during operation of a vacuum arc furnace.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: September 1, 2020
    Assignee: KW ASSOCIATES LLC
    Inventors: Matthew A. Cibula, Joshua R. Motley, C. Rigel Woodside, Paul E. King
  • Publication number: 20200241078
    Abstract: Multiple magnetic field sensors are arranged around a current-containing volume at multiple longitudinal and circumferential positions. Each sensor measures multiple magnetic field components and is characterized by one or more calibration parameters. A longitudinal primary current flows through two end-to-end electrical conductors that are separated by an arc gap, and flows as at least one longitudinal primary electric arc that spans the arc gap and that moves transversely within the arc gap. Estimated transverse position of the primary electric arc is calculated, based on the longitudinal position of the arc gap, and two or more of the measured magnetic field components along with one or more corresponding sensor positions or calibration parameters. In addition, estimated occurrence, position, and magnitude of a transverse secondary current (i.e., a side arc) can be calculated based on those quantities.
    Type: Application
    Filed: December 18, 2019
    Publication date: July 30, 2020
    Inventors: Matthew A. Cibula, Paul E. King, C. Rigel Woodside
  • Patent number: 10514413
    Abstract: Multiple magnetic field sensors are arranged around a current-containing volume at multiple longitudinal and circumferential positions. Each sensor measures multiple magnetic field components and is characterized by one or more calibration parameters. A longitudinal primary current flows through two end-to-end electrical conductors that are separated by an arc gap, and flows as at least one longitudinal primary electric arc that spans the arc gap and that moves transversely within the arc gap. Estimated transverse position of the primary electric arc is calculated, based on the longitudinal position of the arc gap, and two or more of the measured magnetic field components along with one or more corresponding sensor positions or calibration parameters. In addition, estimated occurrence, position, and magnitude of a transverse secondary current (i.e., a side arc) can be calculated based on those quantities.
    Type: Grant
    Filed: September 25, 2017
    Date of Patent: December 24, 2019
    Assignee: KW Associates LLC
    Inventors: Matthew A. Cibula, Paul E. King, C. Rigel Woodside
  • Publication number: 20190219615
    Abstract: Sensors measure magnetic field components, and the measured fields are used to calculate and estimated transverse position of a longitudinal electric current flowing as an electric discharge across a discharge gap. Based on the estimated position, and according to a selected transverse trajectory or distribution of the estimated discharge position, magnetic fields are applied transversely across the discharge gap so as to control or alter the estimated discharge position. Inventive apparatus and methods can be employed, inter alia, during operation of a vacuum arc furnace.
    Type: Application
    Filed: December 4, 2018
    Publication date: July 18, 2019
    Inventors: Matthew A. Cibula, Joshua R. Motley, C. Rigel Woodside, Paul E. King
  • Publication number: 20180088164
    Abstract: Multiple magnetic field sensors are arranged around a current-containing volume at multiple longitudinal and circumferential positions. Each sensor measures multiple magnetic field components and is characterized by one or more calibration parameters. A longitudinal primary current flows through two end-to-end electrical conductors that are separated by an arc gap, and flows as at least one longitudinal primary electric arc that spans the arc gap and that moves transversely within the arc gap. Estimated transverse position of the primary electric arc is calculated, based on the longitudinal position of the arc gap, and two or more of the measured magnetic field components along with one or more corresponding sensor positions or calibration parameters. In addition, estimated occurrence, position, and magnitude of a transverse secondary current (i.e., a side arc) can be calculated based on those quantities.
    Type: Application
    Filed: September 25, 2017
    Publication date: March 29, 2018
    Inventors: Matthew A. Cibula, Paul E. King, C. Rigel Woodside