Abstract: An air turbine starter includes a transfer tube having a lubrication inlet and a lubrication outlet configured to allow fluid to flow therethrough. A valve is positioned within the transfer tube including a spring. The spring is configured to selectively allow fluid flow within the transfer tube based on fluid pressure differential across the valve. The spring can have three positions: a first position configured to prevent flow within the transfer tube, an intermediate position configured to allow free flow of fluid within the transfer tube, and a compressed positioned to prevent flow to the lubrication outlet.

Abstract: An air turbine starter includes a transfer tube having a lubrication inlet and a lubrication outlet configured to allow fluid to flow therethrough. A valve is positioned within the transfer tube including a spring. The spring is configured to selectively allow fluid flow within the transfer tube based on fluid pressure differential across the valve. The spring can have three positions: a first position configured to prevent flow within the transfer tube, an intermediate position configured to allow free flow of fluid within the transfer tube, and a compressed positioned to prevent flow to the lubrication outlet.

Abstract: A planet gear for use in an air turbine starter is formed of a first part having a set of gear teeth at a first axial location. A shaft extends axially away from the first set of gear teeth. A second part is interference fit on the first part, with the second part having a second set of gear teeth. The second part is mounted on the shaft of the first part. An outer diameter of the shaft is selected to be significantly larger than an inner diameter of a cylindrical portion of the second part which is interference fit on the shaft. A ratio of the outer diameter to the inner diameter is between 1.0005 and 1.0100. A planetary gear system, an air turbine starter and a method of installing a planet gear are also disclosed.

Abstract: A mechanical system has a component to be lubricated that requires greater lubrication at lower speed conditions than would be required at higher speed conditions. A lubricant tower is biased to a position allowing a greater flow of lubrication to the component at lower speed conditions, then moved to a position at higher speed conditions where there is a lesser flow of lubrication.

Abstract: A gearbox includes an inlet configured to receive a mixture of air and oil from an external source and a deoiler. The deoiler includes a shaft including an inlet passage and an outlet passage, both formed on an inner portion of the shaft and separated from one another, a separator unit coupled to and surrounding a portion of the shaft and including an inlet and an outlet and a pre-pressuring component coupled to the shaft that increases the pressure of the mixture of oil and air to form a pressurized mixture and provides the pressurized mixture to the inlet of the separator unit.

Abstract: A vane profile section for an air turbine starter includes an airfoil which defines an airfoil profile section through a leading edge and a trailing edge, the airfoil profile section defined by a set of X-coordinates and Z-coordinates.

Abstract: A gear set is provided for use in a gearbox. The gear set includes a first bevel gear having a first rotational axis and a second bevel gear having a second rotational axis. The second gear is driven by the first gear. The first gear has an outside diameter of about 3.1956 inches, an outer cone distance of about 2.1044 inches, a face width of about 0.62 inches, and a ratio of the outside diameter to a length parallel to the axis of rotation between the crown and the pitch apex of about 1.83. The second gear has an outside diameter of about 2.8337 inches, an outer cone distance of about 2.1044 inches, a face width of about 0.62 inches, and a ratio of the outside diameter to a length parallel to the axis of rotation between the crown and the pitch apex of about 2.33.

Abstract: An air turbine starter is provided and includes a rotor including turbine blades, which is rotatable about a rotational axis, a housing including a portion thereof radially surrounding the turbine blades to define a pathway along which fluids flow to interact with the turbine blades and a containment ring affixed to an exterior of the portion of the housing radially surrounding the turbine blades.

Abstract: A starter motor has a housing. The housing receives the starter motor and a plurality of locations to receive lubricant. The lubricant supply system shares a lubricant source with a main gas turbine engine to be started by the starter motor. The lubricant supply system has a shutoff valve. The shutoff valve is opened when starter motor is being driven to start a main gas turbine engine. The shutoff valve is generally closed once the main gas turbine engine is started.

Abstract: A mechanical system has a component to be lubricated that requires greater lubrication at lower speed conditions than would be required at higher speed conditions. A lubricant tower is biased to a position allowing a greater flow of lubrication to the component at lower speed conditions, then moved to a position at higher speed conditions where there is a lesser flow of lubrication.

Abstract: A chip collector body is provided including a coupled base and elongate member. The base and elongate member have a substantially hollow interior extending from a first end to a second end, so as to form a shell. A collector element is positioned within the hollow interior. The collector element has a magnetic element positioned adjacent the second end and a flange positioned near the first end. The collector element is configured to move between a first position and a second position to selectively demagnetize the chip collector body. An axial biasing member is positioned between the flange of the collector element and a rigid surface. The axial biasing member is configured to bias the collector element into the first position.

Abstract: A vane profile section for an Air Turbine Starter includes an airfoil which defines an airfoil profile section through a leading edge and a trailing edge, the airfoil profile section defined by a set of X-coordinates and Y-coordinates.

Abstract: A blade profile section for an air turbine starter includes an airfoil which defines an airfoil profile section through a leading edge and a trailing edge. The airfoil profile section is defined by a set of X-coordinates and Z-coordinates defined in any of Table I, Table II, Table III or Table IV scaled by a desired factor. The X-coordinate is the tangential direction, and the Z-coordinate is a axial direction between the leading edge and the trailing edge.

Abstract: A blade profile section for an Air Turbine Starter includes an airfoil which defines an airfoil profile section through a leading edge and a trailing edge. The airfoil profile section is defined by a set of X-coordinates and Y-coordinates defined in any of Table I, Table II, Table III or Table IV scaled by a desired factor. The X-coordinate is the tangential direction, the Y-coordinate is the axial direction, and the Z-coordinate is a radial direction between an airfoil root and an airfoil tip.

Abstract: An inlet housing assembly for an Air Turbine Starter includes an outer flowpath curve of an inlet flowpath defined by a multiple of arcuate surfaces in cross-section.

Abstract: A method of manufacturing a gear cluster from a first gear body and a second gear body comprises producing a first set of gear teeth on the first gear body such that each tooth on the first set of gear teeth has a first pitch point. The second gear body is axially aligned with the first gear body. A timing position for a second set of gear teeth on the second gear body is determined by dimensioning from the first set of gear teeth. A second set of gear teeth on the second gear body is produced based on the timing position and each tooth on the second set of gear teeth has a second pitch point. The gear cluster is inspected for timing position by measuring a reference dimension between the first pitch point and the second pitch point.

Abstract: A lubrication management system for a rotating shaft assembly includes a shaft rotatable about a central axis and in operable connection with at least one component, wherein lubrication is supplied proximate an outer diameter of the shaft. Also included is a lubrication manipulation device for directing the lubrication radially away from the outer diameter of the shaft, wherein the lubrication manipulation device comprises a threaded portion for fixedly securing the lubrication manipulation device to the outer diameter of the shaft.

Abstract: A gear set is provided for use in a gearbox. The gear set includes a first bevel gear having a first rotational axis and a second bevel gear having a second rotational axis. The second gear is driven by the first gear. The first gear has an outside diameter of about 3.1956 inches, an outer cone distance of about 2.1044 inches, a face width of about 0.62 inches, and a ratio of the outside diameter to a length parallel to the axis of rotation between the crown and the pitch apex of about 1.83. The second gear has an outside diameter of about 2.8337 inches, an outer cone distance of about 2.1044 inches, a face width of about 0.62 inches, and a ratio of the outside diameter to a length parallel to the axis of rotation between the crown and the pitch apex of about 2.33.

Abstract: A planet shaft for supporting a planet gear has a supporting portion extending along a central axis and having a first outer diameter. A flange is formed at one end of the supporting portion, which has a smaller section formed about a portion of a circumference around the central axis, and an enlarged portion extending away from the central axis for a greater distance than the smaller portion. A hole to receive a lock member is formed in the enlarged portion. A planetary gear assembly including such a planet shaft is disclosed as is an air turbine starter including the planetary gear system. Further, a method of installing a planet gear and planet shaft is also disclosed and claimed.

Abstract: A planet gear for use in an air turbine starter is formed of a first part having a set of gear teeth at a first axial location. A shaft extends axially away from the first set of gear teeth. A second part is interference fit on the first part, with the second part having a second set of gear teeth. The second part is mounted on the shaft of the first part. An outer diameter of the shaft is selected to be significantly larger than an inner diameter of a cylindrical portion of the second part which is interference fit on the shaft. A ratio of the outer diameter to the inner diameter is between 1.0005 and 1.0100. A planetary gear system, an air turbine starter and a method of installing a planet gear are also disclosed.