Abstract: A computer-readable medium storing code when executed by one or more processors of a computer system causes the system to implement a method is disclosed. The method provides for: 1. preparing a GUI comprising a plurality of input fields and a graphical representation of output response data of the machine using parameters; 2. receiving a plurality of parameters into the plurality of input fields; 3. emulating a mechanical operation of the machine using the plurality of parameters inputted into the plurality of input fields by simulating the programmable logic control code; 4. generating the output response data based on the emulation of the mechanical operation of the machine; 5. calculating one or more predicted product values based at least in part on the output response data provided to the a product model; and, 6. preparing for display the one or more predicted product values.

Abstract: A hybrid winder machine system configured to operate in a first state to wind a continuous web material to produce a final wound product and to operate in a second state to emulate production of the wound product is disclosed. The system provides for at least one processor in operative communication with a hybrid winder machine and at least one processor configured to provide an emulated environment for the hybrid winder machine while the system operates in the second state.

Abstract: Emulator computer program machines including an emulator module are disclosed. A machine includes a computer usable medium having computer readable program code for emulating a process of a machine having actuators and mechanical elements. The computer readable program code includes computer readable code instructions configured to display a graphical user interface having input fields corresponding to the actuators and mechanical elements, and to display a graphical representation of output response data of the machine using inputted parameters. Computer readable code instructions for receiving a plurality of parameters inputted into the plurality of input fields, and for emulating a mechanical operation of the machine using the plurality of parameters inputted into the plurality of input fields by simulating the programmable logic controller code are included. Output response data based on an emulation of the mechanical operation of the machine is generated and displayed.

Abstract: Emulator computer program methods using an emulator module are disclosed. A computer program method includes a computer usable medium for emulating a process of a machine having actuators and mechanical elements. The computer usable medium is configured to display a graphical user interface having input fields corresponding to the actuators and mechanical elements, and to display a graphical representation of output response data of the machine using inputted parameters. A plurality of parameters are input into the plurality of input fields for emulating a mechanical operation of the machine using the plurality of parameters. Output response data based on an emulation of the mechanical operation of the machine is generated and displayed.

Abstract: Methods for generating predicted product values of a product produced by a machine and for predicting a process of a machine are disclosed. A method for generating predicted product values of a product manufactured by a machine includes presenting a machine input fields requesting parameters associated with actuators and mechanical elements, and presenting product input fields requesting desired product properties. The method further includes receiving parameters from the machine input fields, receiving desired product properties from the product input fields, and calculating output response data by an emulation of a mechanical operation of the machine using the parameters and the desired product properties. The output response data is provided to a product model that calculates predicted product values based on the output response data provided. The method further includes presenting the one or more predicted product values.

Abstract: A method for generating a graphical representation of an anticipated product produced by a machine is disclosed. The method includes presenting a machine input fields requesting parameters associated with actuators and mechanical elements, and presenting product input field requesting desired product properties. The method further includes receiving parameters from the machine input fields, receiving desired product properties from the product input fields, and calculating output response data by an emulation of a mechanical operation of the machine using the parameters and the desired product properties. The output response data is provided to a product model that calculates predicted product values based on the output response data provided. The method further includes presenting the one or more predicted product values and displaying the graphical representation of the anticipated product based upon the one or more predicted product values.

Abstract: Systems for generating a graphical representation of an anticipated product produced by a machine are disclosed. A system for generating predicted product values of a product manufactured by a machine controlled by programmable logic control code includes presenting a machine input fields requesting parameters associated with actuators and mechanical elements, and presenting product input fields requesting desired product properties. The system further includes receiving parameters from the machine input fields, receiving desired product properties from the product input fields, and calculating output response data by an emulation of a mechanical operation of the machine using the parameters and the desired product properties. The output response data is provided to a product model that calculates predicted product values based on the output response data, prepares process output messages for display and displays the graphical representation of the anticipated product based upon the predicted product values.

Abstract: A mandrel cupping assembly for releasably engaging unsupported ends of a plurality of mandrels is disclosed. The mandrel cupping assembly comprises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, at least three motion limiting devices disposed upon the cupping arms distal from the fulcrum, and a first actuator.

Abstract: A web rewinding apparatus having a mandrel cupping assembly for releasably engaging unsupported ends of a plurality of mandrels is disclosed. Each of the plurality of mandrels extends generally parallel to the web winding turret assembly axis. Each of the mandrels is driven in a closed mandrel path about the web winding turret assembly axis. The mandrel cupping assembly comprises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, and a first actuator.

Abstract: Emulator computer program methods using an emulator module are disclosed. A computer program method includes a computer usable medium for emulating a process of a machine having actuators and mechanical elements. The computer usable medium is configured to display a graphical user interface having input fields corresponding to the actuators and mechanical elements, and to display a graphical representation of output response data of the machine using inputted parameters. A plurality of parameters are input into the plurality of input fields for emulating a mechanical operation of the machine using the plurality of parameters. Output response data based on an emulation of the mechanical operation of the machine is generated and displayed.

Abstract: Methods for generating predicted product values of a product produced by a machine and for predicting a process of a machine are disclosed. A method for generating predicted product values of a product manufactured by a machine includes presenting a machine input fields requesting parameters associated with actuators and mechanical elements, and presenting product input fields requesting desired product properties. The method further includes receiving parameters from the machine input fields, receiving desired product properties from the product input fields, and calculating output response data by an emulation of a mechanical operation of the machine using the parameters and the desired product properties. The output response data is provided to a product model that calculates predicted product values based on the output response data provided. The method further includes presenting the one or more predicted product values.

Abstract: Emulator computer program machines including an emulator module are disclosed. A machine includes a computer usable medium having computer readable program code for emulating a process of a machine having actuators and mechanical elements. The computer readable program code includes computer readable code instructions configured to display a graphical user interface having input fields corresponding to the actuators and mechanical elements, and to display a graphical representation of output response data of the machine using inputted parameters. Computer readable code instructions for receiving a plurality of parameters inputted into the plurality of input fields, and for emulating a mechanical operation of the machine using the plurality of parameters inputted into the plurality of input fields by simulating the programmable logic controller code are included. Output response data based on an emulation of the mechanical operation of the machine is generated and displayed.

Abstract: A method for generating a graphical representation of an anticipated product produced by a machine is disclosed. The method includes presenting a machine input fields requesting parameters associated with actuators and mechanical elements, and presenting product input field requesting desired product properties. The method further includes receiving parameters from the machine input fields, receiving desired product properties from the product input fields, and calculating output response data by an emulation of a mechanical operation of the machine using the parameters and the desired product properties. The output response data is provided to a product model that calculates predicted product values based on the output response data provided. The method further includes presenting the one or more predicted product values and displaying the graphical representation of the anticipated product based upon the one or more predicted product values.

Abstract: Systems for generating a graphical representation of an anticipated product produced by a machine are disclosed. A system for generating predicted product values of a product manufactured by a machine controlled by programmable logic control code includes presenting a machine input fields requesting parameters associated with actuators and mechanical elements, and presenting product input fields requesting desired product properties. The system further includes receiving parameters from the machine input fields, receiving desired product properties from the product input fields, and calculating output response data by an emulation of a mechanical operation of the machine using the parameters and the desired product properties. The output response data is provided to a product model that calculates predicted product values based on the output response data, prepares process output messages for display and displays the graphical representation of the anticipated product based upon the predicted product values.

Abstract: Compute program products including an emulator module are disclosed. A computer program product includes a computer usable medium having computer readable program code for emulating a process of a machine having actuators and mechanical elements. The computer readable program code includes computer readable code instructions configured to display a graphical user interface having input fields corresponding to the actuators and mechanical elements, and to display a graphical representation of output response data of the machine using inputted parameters. Computer readable code instructions for receiving a plurality of parameters inputted into the plurality of input fields, and for emulating a mechanical operation of the machine using the plurality of parameters inputted into the plurality of input fields by simulating the programmable logic controller code are included. Output response data based on an emulation of the mechanical operation of the machine is generated and displayed.

Abstract: Emulator computer program methods using an emulator module are disclosed. A computer program method includes a computer usable medium having computer readable program code for emulating a process of a machine having actuators and mechanical elements. The computer readable program code includes computer readable code instructions configured to display a graphical user interface having input fields corresponding to the actuators and mechanical elements, and to display a graphical representation of output response data of the machine using inputted parameters. Computer readable code instructions for receiving a plurality of parameters inputted into the plurality of input fields, and for emulating a mechanical operation of the machine using the plurality of parameters inputted into the plurality of input fields by simulating the programmable logic controller code are included. Output response data based on an emulation of the mechanical operation of the machine is generated and displayed.

Abstract: Emulator computer program machines including an emulator module are disclosed. A machine includes a computer usable medium having computer readable program code for emulating a process of a machine having actuators and mechanical elements. The computer readable program code includes computer readable code instructions configured to display a graphical user interface having input fields corresponding to the actuators and mechanical elements, and to display a graphical representation of output response data of the machine using inputted parameters. Computer readable code instructions for receiving a plurality of parameters inputted into the plurality of input fields, and for emulating a mechanical operation of the machine using the plurality of parameters inputted into the plurality of input fields by simulating the programmable logic controller code are included. Output response data based on an emulation of the mechanical operation of the machine is generated and displayed.

Abstract: A web rewinding apparatus having a mandrel cawing assembly for releaseably engaging unsupported ends of a plurality of mandrels is disclosed. Each of the plurality of mandrels extends generally parallel to the web winding turret assembly axis. Each of the mandrels is driven in a closed mandrel path about the web winding turret assembly axis. The mandrel cupping assembly corn rises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, at least three motion limiting devices disposed upon the cupping arms, and a first actuator.

Abstract: A mandrel cupping assembly for releasably engaging unsupported ends of a plurality of mandrels is disclosed. The mandrel cupping assembly comprises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, and a first actuator.

Abstract: A mandrel cupping assembly for releasably engaging unsupported ends of a plurality of mandrels is disclosed. The mandrel cupping assembly comprises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, at least three motion limiting devices disposed upon the cupping arms distal from the fulcrum, and a first actuator.