Abstract: A draw out circuit breaker has a reduced partial discharge in insulation surrounding a primary stab bus. A circular disk plate on one end of the bus includes tapped inserts located at a radial separation distance from the bus. An insulator sleeve surrounding the bus is formed to encapsulate the tapped inserts. Raised embosses on the circular disk plate separate the end portion of the insulator sleeve by a gap distance from the inward facing surface of the disk plate. The increased gap distance reduces formation of a triple point region between the surface of the disk plate and the insulator sleeve, thereby reducing occurrence of partial discharges in the insulator sleeve near the gap.

Abstract: A grounding system for a rackable circuit breaker includes a finger cluster connector connected to a grounding bus in the circuit breaker and a rail conductor mounted in a circuit breaker cradle and connected to ground potential. The finger cluster connector includes a conductor formed from a single plate of conductive material folded into a generally U-shaped body with first and second sides divided into a plurality of fingers. Distal ends of the fingers form mutually facing parallel surfaces of a constricted passage configured to make a sliding electrical contact with the rail conductor that is advanced into the constricted passage as the circuit breaker is racked into the cradle. First and second leaf springs fastened to the conductor portion are divided into a plurality of spring finger sections with spring distal ends configured to respectively press against the distal ends of respective fingers of the conductor portion.

Abstract: A compact auxiliary connector can include two bushings each with an electrical connector(s), and a tubing connected between the two bushings to insulate an electrical cable, which is connected between electrical connectors of the two bushings. The electrical connector of each of the two bushings can be connected to an electrical device, a line or load bus or a combination thereof, according to the desired connection configuration. Each bushing may also include a flexible joint cover, such as a boot, to cover the connection of the bushing connectors to a bus, such as a primary bus. The compact auxiliary connector can manage live connections between auxiliary or other device(s) and line/load buses in a switchgear cabinet of a switchgear assembly. The bushings, tubing and flexible joint cover can be formed of insulating materials having desired dielectric strength according to the voltage applications.

Abstract: A crank arm of an auxiliary rotary switch in a circuit breaker changes electrical connections of contacts in the auxiliary rotary switch when the crank-arm is rotated about its axis. An auxiliary switch actuator decouples abrupt forces from being applied to the crank arm resulting from closing main contacts of the circuit breaker. In response to the main contacts starting to close, the crank arm is set into rotation by motion of a connection-state link that is coupled to the main contacts. The rotation of the crank arm continues up to a point at which the rotation is stopped, while the connection-state link continues its motion without being connected to the crank arm. In this manner, the connection-state link is decoupled from the crank arm, to relieve the crank arm from receiving the abrupt forces conducted by the connection-state link resulting from the main circuit breaker contacts closing.

Abstract: A crank arm of an auxiliary rotary switch in a circuit breaker changes electrical connections of contacts in the auxiliary rotary switch when the crank-arm is rotated about its axis. An auxiliary switch actuator decouples abrupt forces from being applied to the crank arm resulting from closing main contacts of the circuit breaker. In response to the main contacts starting to close, the crank arm is set into rotation by motion of a connection-state link that is coupled to the main contacts. The rotation of the crank arm continues up to a point at which the rotation is stopped, while the connection-state link continues its motion without being connected to the crank arm. In this manner, the connection-state link is decoupled from the crank arm, to relieve the crank arm from receiving the abrupt forces conducted by the connection-state link resulting from the main circuit breaker contacts closing.

Abstract: A circuit breaker with an integrated motorized racking mechanism, automatically provides electrical power to the racking motor when the breaker is inserted into a breaker compartment. The racking motor remains powered when the breaker is in either a disconnected position, a testing position, or a fully connected position. A racking power plug mounted within the circuit breaker conducts electrical power to the racking motor by automatically connecting to a stationary racking power receptacle mounted in the breaker compartment, and remains connected as the circuit breaker moves through the breaker compartment during the racking operation. A control power plug is mounted in the circuit breaker to connect to a stationary control power receptacle mounted in the breaker compartment and to conduct control power to control circuits in the circuit breaker after the racking motor has completed racking the circuit breaker into the connected position in the breaker compartment.

Abstract: A boot for preventing unintended contact with live electrical components of a medium voltage control device. The boot having cover for accessing mechanical fasteners used to connect electrical conductors to control equipment when periodic maintenance is required.

Abstract: A grounding system for a rackable circuit breaker includes a finger cluster connector connected to a grounding bus in the circuit breaker and a rail conductor mounted in a circuit breaker cradle and connected to ground potential. The finger cluster connector includes a conductor formed from a single plate of conductive material folded into a generally U-shaped body with first and second sides divided into a plurality of fingers. Distal ends of the fingers form mutually facing parallel surfaces of a constricted passage configured to make a sliding electrical contact with the rail conductor that is advanced into the constricted passage as the circuit breaker is racked into the cradle. First and second leaf springs fastened to the conductor portion are divided into a plurality of spring finger sections with spring distal ends configured to respectively press against the distal ends of respective fingers of the conductor portion.

Abstract: A crank arm of an auxiliary rotary switch in a circuit breaker changes electrical connections of contacts in the auxiliary rotary switch when the crank-arm is rotated about its axis. An auxiliary switch actuator decouples abrupt forces from being applied to the crank arm resulting from closing main contacts of the circuit breaker. In response to the main contacts starting to close, the crank arm is set into rotation by motion of a connection-state link that is coupled to the main contacts. The rotation of the crank arm continues up to a point at which the rotation is stopped, while the connection-state link continues its motion without being connected to the crank arm. In this manner, the connection-state link is decoupled from the crank arm, to relieve the crank arm from receiving the abrupt forces conducted by the connection-state link resulting from the main circuit breaker contacts closing.

Abstract: A draw out circuit breaker has a reduced partial discharge in insulation surrounding a primary stab bus. A circular disk plate on one end of the bus includes tapped inserts located at a radial separation distance from the bus. An insulator sleeve surrounding the bus is formed to encapsulate the tapped inserts. Raised embosses on the circular disk plate separate the end portion of the insulator sleeve by a gap distance from the inward facing surface of the disk plate. The increased gap distance reduces formation of a triple point region between the surface of the disk plate and the insulator sleeve, thereby reducing occurrence of partial discharges in the insulator sleeve near the gap.

Abstract: A connector assembly is provided for facilitating live connection of equipment in a switchgear. The assembly includes two circular plates, and conductive fingers which are arranged and spaced apart around the two plates to form a finger cluster with first open-end on a first cluster end and second open-end on an opposite second cluster end. Each open-end can receive a conductor therein. Each finger can include a first finger end and an opposite second finger end which form respective first and second cluster ends; two first interior grooves which are spaced-apart on an interior surface to receive a portion of respective plates; and first and second exterior grooves on an exterior surface around the first and second finger ends respectively. The assembly also includes first and second garter springs which are arranged around the fingers in respective first and second exterior grooves to apply a force against the fingers.

Abstract: A compact auxiliary connector can include two bushings each with an electrical connector(s), and a tubing connected between the two bushings to insulate an electrical cable, which is connected between electrical connectors of the two bushings. The electrical connector of each of the two bushings can be connected to an electrical device, a line or load bus or a combination thereof, according to the desired connection configuration. Each bushing may also include a flexible joint cover, such as a boot, to cover the connection of the bushing connectors to a bus, such as a primary bus. The compact auxiliary connector can manage live connections between auxiliary or other device(s) and line/load buses in a switchgear cabinet of a switchgear assembly. The bushings, tubing and flexible joint cover can be formed of insulating materials having desired dielectric strength according to the voltage applications.