Patents by Inventor Matthew Copel

Matthew Copel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8541275
    Abstract: A method for forming a complementary metal oxide semiconductor device includes forming a first capping layer on a dielectric layer, blocking portions in the capping layer in regions where the capping layer is to be preserved using a block mask. Exposed portions of the first capping layer are intermixed with the dielectric layer to form a first intermixed layer. The block mask is removed. The first capping layer and the first intermixed layer are etched such that the first capping layer is removed to re-expose the dielectric layer in regions without removing the first intermixed layer.
    Type: Grant
    Filed: November 12, 2009
    Date of Patent: September 24, 2013
    Assignee: International Business Machines Corporation
    Inventors: Sivananda Kanakasabapathy, Hemanth Jagannathan, Matthew Copel
  • Publication number: 20110108921
    Abstract: A method for forming a complementary metal oxide semiconductor device includes forming a first capping layer on a dielectric layer, blocking portions in the capping layer in regions where the capping layer is to be preserved using a block mask. Exposed portions of the first capping layer are intermixed with the dielectric layer to form a first intermixed layer. The block mask is removed. The first capping layer and the first intermixed layer are etched such that the first capping layer is removed to re-expose the dielectric layer in regions without removing the first intermixed layer.
    Type: Application
    Filed: November 12, 2009
    Publication date: May 12, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: SIVANANDA KANAKASABAPATHY, Hemanth Jagannathan, Matthew Copel
  • Publication number: 20070099331
    Abstract: A method of depositing a film of a metal chalcogenide including the steps of: contacting an isolated hydrazinium-based precursor of a metal chalcogenide and a solvent having therein a solubilizing additive to form a solution of a complex thereof; applying the solution of the complex onto a substrate to produce a coating of the solution on the substrate; removing the solvent from the coating to produce a film of the complex on the substrate; and thereafter annealing the film of the complex to produce a metal chalcogenide film on the substrate. Also provided is a process for preparing an isolated hydrazinium-based precursor of a metal chalcogenide as well as a thin-film field-effect transistor device using the metal chalcogenides as the channel layer.
    Type: Application
    Filed: August 21, 2006
    Publication date: May 3, 2007
    Applicant: International Business Machines Corporation
    Inventors: David Mitzi, Matthew Copel
  • Publication number: 20060275977
    Abstract: A method of forming a CMOS structure, and the device produced therefrom, having improved threshold voltage and flatband voltage stability. The inventive method includes the steps of providing a semiconductor substrate having an nFET region and a pFET region; forming a dielectric stack atop the semiconductor substrate comprising an insulating interlayer atop a high k dielectric; removing the insulating interlayer from the nFET region without removing the insulating interlayer from the pFET region; and providing at least one gate stack in the pFET region and at least one gate stack in the nFET region. The insulating interlayer can be AlN or AlOxNy. The high k dielectric can be HfO2, hafnium silicate or hafnium silicon oxynitride. The insulating interlayer can be removed from the nFET region by a wet etch including a HCl/H2O2 peroxide solution.
    Type: Application
    Filed: August 7, 2006
    Publication date: December 7, 2006
    Applicant: International Business Machines Corporation
    Inventors: Nestor Bojarczuk, Cyril Cabral, Eduard Cartier, Matthew Copel, Martin Frank, Evgeni Gousev, Supratik Guha, Rajarao Jammy, Vijay Narayanan, Vamsi Paruchuri
  • Publication number: 20060244035
    Abstract: The present invention provides a metal stack structure that stabilizes the flatband voltage and threshold voltages of material stacks that include a Si-containing conductor and a Hf-based dielectric. This present invention stabilizes the flatband voltages and the threshold voltages by introducing a rare earth metal-containing layer into the material stack that introduces, via electronegativity differences, a shift in the threshold voltage to the desired voltage. Specifically, the present invention provides a metal stack comprising a hafnium-based dielectric; a rare earth metal-containing layer located atop of, or within, said hafnium-based dielectric; an electrically conductive capping layer located above said hafnium-based dielectric; and a Si-containing conductor.
    Type: Application
    Filed: April 29, 2005
    Publication date: November 2, 2006
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Nestor Bojarczuk, Michael Chudzik, Matthew Copel, Supratik Guha, Rajarao Jammy, Vijay Narayanan, Vamsi Paruchuri
  • Publication number: 20060246740
    Abstract: The present invention provides a method for removing charged defects from a material stack including a high k gate dielectric and a metal contact such that the final gate stack, which is useful in forming a pFET device, has a threshold voltage substantially within the silicon band gap and good carrier mobility. Specifically, the present invention provides a re-oxidation procedure that will restore the high k dielectric of a pFET device to its initial, low-defect state. It was unexpectedly determined that by exposing a material stack including a high k gate dielectric and a metal to dilute oxygen at low temperatures will substantially eliminate oxygen vacancies, resorting the device threshold to its proper value. Furthermore, it was determined that if dilute oxygen is used, it is possible to avoid undue oxidation of the underlying semiconductor substrate which would have a deleterious effect on the capacitance of the final metal-containing gate stack.
    Type: Application
    Filed: April 29, 2005
    Publication date: November 2, 2006
    Applicant: International Business Machines Corporation
    Inventors: Eduard Cartier, Matthew Copel, Supratik Guha, Richard Haight, Fenton McFeely, Vijay Narayanan
  • Publication number: 20060237796
    Abstract: The present invention is directed to CMOS structures that include at least one nMOS device located on one region of a semiconductor substrate; and at least one pMOS device located on another region of the semiconductor substrate. In accordance with the present invention, the at least one nMOS device includes a gate stack comprising a gate dielectric, a low workfunction elemental metal having a worfunction of less than 4.2 eV, an in-situ metallic capping layer, and a polysilicon encapsulation layer and the at least one pMOS includes a gate stack comprising a gate dielectric, a high workfunction elemental metal having a workfunction of greater than 4.9 eV, a metallic capping layer, and a polysilicon encapsulation layer. The present invention also provides methods of fabricating such a CMOS structure.
    Type: Application
    Filed: April 21, 2005
    Publication date: October 26, 2006
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Eduard Cartier, Matthew Copel, Bruce Doris, Rajarao Jammy, Young-Hee Kim, Barry Linder, Vijay Narayanan, Vamsi Paruchuri, Keith Wong
  • Publication number: 20050269634
    Abstract: A method of forming a CMOS structure, and the device produced therefrom, having improved threshold voltage and flatband voltage stability. The inventive method includes the steps of providing a semiconductor substrate having an nFET region and a pFET region; forming a dielectric stack atop the semiconductor substrate comprising an insulating interlayer atop a high k dielectric; removing the insulating interlayer from the nFET region without removing the insulating interlayer from the pFET region; and providing at least one gate stack in the pFET region and at least one gate stack in the nFET region. The insulating interlayer can be AlN or AlOxNy. The high k dielectric can be HfO2, hafnium silicate or hafnium silicon oxynitride. The insulating interlayer can be removed from the nFET region by a wet etch including a HCl/H2O2 peroxide solution.
    Type: Application
    Filed: June 4, 2004
    Publication date: December 8, 2005
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Nestor Bojarczuk, Cyril Cabral, Eduard Cartier, Matthew Copel, Martin Frank, Evgeni Gousev, Supratik Guha, Rajarao Jammy, Vijay Narayanan, Vamsi Paruchuri
  • Publication number: 20050269635
    Abstract: The present invention provides a semiconductor structure comprising a semiconductor substrate having source and drain diffusion regions located therein, the source and drain diffusion regions being separated by a device channel; and a gate stack located on top of the device channel, the gate stack comprising a high-k gate dielectric, an insulating interlayer and a fully silicided metal gate conductor, the insulating interlayer located between the high-k gate dielectric and the fully silicided metal gate conductor, wherein the insulating interlayer is capable of stabilizing threshold voltage and flatband voltage of the semiconductor structure to a targeted value.
    Type: Application
    Filed: October 1, 2004
    Publication date: December 8, 2005
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Nestor Bojarczuk, Cyril Cabral, Eduard Cartier, Matthew Copel, Martin Frank, Evgeni Gousev, Supratik Guha, Rajarao Jammy, Vijay Narayanan, Vamsi Paruchuri
  • Publication number: 20050266663
    Abstract: A method (and resultant structure) of forming a semiconductor structure, includes processing an oxide to have a crystalline arrangement, and depositing an amorphous semiconductor layer on the oxide by one of evaporation and chemical vapor deposition (CVD).
    Type: Application
    Filed: July 6, 2005
    Publication date: December 1, 2005
    Applicant: International Business Machines Corporation
    Inventors: Nestor Bojarczuk, Matthew Copel, Supratik Guha, Vijay Narayanan
  • Publication number: 20050250318
    Abstract: Compounds of Ta and N, potentially including further elements, and with a resistivity below about 20 m?cm and with the elemental ratio of N to Ta greater than about 0.9 are disclosed for use as gate materials in field effect devices. A representative embodiment of such compounds, TaSiN, is stable at typical CMOS processing temperatures on SiO2 containing dielectric layers and high-k dielectric layers, with a workfunction close to that of n-type Si. Metallic Ta—N compounds are deposited by a chemical vapor deposition method using an alkylimidotris(dialkylamido)Ta species, such as tertiaryamylimidotris(dimethylamido)Ta (TAIMATA), as Ta precursor. The deposition is conformal allowing for flexible introduction of the Ta—N metallic compounds into a CMOS processing flow. Devices processed with TaN or TaSiN show near ideal characteristics.
    Type: Application
    Filed: July 13, 2005
    Publication date: November 10, 2005
    Inventors: Vijay Narayanan, Fenton McFeely, Keith Milkove, John Yurkas, Matthew Copel, Paul Jamison, Roy Carruthers, Cyril Cabral, Edmund Sikorskii, Elizabeth Duch, Alessandro Callegari, Sufi Zafar, Kazuhito Nakamura
  • Publication number: 20050104142
    Abstract: Compounds of Ta and N, potentially including further elements, and with a resistivity below about 20 m?cm and with the elemental ratio of N to Ta greater than about 0.9 are disclosed for use as gate materials in field effect devices. A representative embodiment of such compounds, TaSiN, is stable at typical CMOS processing temperatures on SiO2 containing dielectric layers and high-k dielectric layers, with a workfunction close to that of n-type Si. Metallic Ta—N compounds are deposited by a chemical vapor deposition method using an alkylimidotris(dialkylamido)Ta species, such as tertiaryamylimidotris(dimethylamido)Ta (TAIMATA), as Ta precursor. The deposition is conformal allowing for flexible introduction of the Ta—N metallic compounds into a CMOS processing flow. Devices processed with TaN or TaSiN show near ideal characteristics.
    Type: Application
    Filed: November 13, 2003
    Publication date: May 19, 2005
    Inventors: Vijav Narayanan, Fenton McFeely, Keith Milkove, John Yurkas, Matthew Copel, Paul Jamison, Roy Carruthers, Cyril Cabral, Edmund Sikorskii, Elizabeth Duch, Alessandro Callegari, Sufi Zafar, Kazuhito Nakamura
  • Publication number: 20050009225
    Abstract: A method of depositing a film of a metal chalcogenide including the steps of: contacting an isolated hydrazinium-based precursor of a metal chalcogenide and a solvent having therein a solubilizing additive to form a solution of a complex thereof; applying the solution of the complex onto a substrate to produce a coating of the solution on the substrate; removing the solvent from the coating to produce a film of the complex on the substrate; and thereafter annealing the film of the complex to produce a metal chalcogenide film on the substrate. Also provided is a process for preparing an isolated hydrazinium-based precursor of a metal chalcogenide as well as a thin-film field-effect transistor device using the metal chalcogenides as the channel layer.
    Type: Application
    Filed: March 16, 2004
    Publication date: January 13, 2005
    Inventors: David Mitzi, Matthew Copel
  • Patent number: 6527856
    Abstract: A method for changing the surface termination of a perovskite substrate surface, an example of which is the conversion of B-site terminations of a single-crystal STO substrate to A-site terminations. The method generally comprises the steps of etching the substrate surface by applying a reactive plasma thereto in the presence of fluorine or another halogen, and then annealing the substrate at a temperature sufficient to regenerate a long range order of the surface, i.e., the surface termination contributes to a better long range order in a film epitaxially grown on the surface. More particularly, the resulting substrate surfaces predominantly contains A-site surface terminations, i.e., SrO for STO (100) substrates. As a result, disadvantages associated with B-site terminated perovskite substrate surfaces are avoided. A suitable etching treatment is a low power oxygen ashing in the presence of low halogen levels.
    Type: Grant
    Filed: February 22, 2001
    Date of Patent: March 4, 2003
    Assignee: International Business Machines Corporation
    Inventors: David W. Abraham, Matthew Copel, James Misewich, Alejandro G. Schrott, Ying Zhang
  • Publication number: 20020002942
    Abstract: A method for changing the surface termination of a perovskite substrate surface, an example of which is the conversion of B-site terminations of a single-crystal STO substrate to A-site terminations. The method generally comprises the steps of etching the substrate surface by applying a reactive plasma thereto in the presence of fluorine or another halogen, and then annealing the substrate at a temperature sufficient to regenerate a long range order of the surface, i.e., the surface termination contributes to a better long range order in a film epitaxially grown on the surface. More particularly, the resulting substrate surfaces predominantly contains A-site surface terminations, i.e., SrO for STO (100) substrates. As a result, disadvantages associated with B-site terminated perovskite substrate surfaces are avoided. A suitable etching treatment is a low power oxygen ashing in the presence of low halogen levels.
    Type: Application
    Filed: February 22, 2001
    Publication date: January 10, 2002
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: David W. Abraham, Matthew Copel, James Misewich, Alejandro G. Schrott, Ying Zhang