Patents by Inventor Matthew D. Scotney-Castle
Matthew D. Scotney-Castle has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11348769Abstract: Implementations described herein provide for thermal substrate processing apparatus including two thermal process chambers, each defining a process volume, and a substrate support disposed within each process volume. One or more remote plasma sources may be in fluid communication with the process volumes and the remote plasma sources may be configured to deliver a plasma to the process volumes. Various arrangements of remote plasma sources and chambers are described.Type: GrantFiled: September 8, 2020Date of Patent: May 31, 2022Assignee: Applied Materials, Inc.Inventors: Lara Hawrylchak, Matthew D. Scotney-Castle, Norman L. Tam, Matthew Spuller, Kong Lung Samuel Chan, Dongming Iu, Stephen Moffatt
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Publication number: 20200402780Abstract: Implementations described herein provide for thermal substrate processing apparatus including two thermal process chambers, each defining a process volume, and a substrate support disposed within each process volume. One or more remote plasma sources may be in fluid communication with the process volumes and the remote plasma sources may be configured to deliver a plasma to the process volumes. Various arrangements of remote plasma sources and chambers are described.Type: ApplicationFiled: September 8, 2020Publication date: December 24, 2020Inventors: Lara HAWRYLCHAK, Matthew D. SCOTNEY-CASTLE, Norman L. TAM, Matthew SPULLER, Kong Lung Samuel CHAN, Dongming IU
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Publication number: 20200381278Abstract: A method and apparatus for measuring a temperature of a substrate located in a semiconductor processing environment is disclosed. The substrate has a top surface and an edge surface, and is positioned in a prescribed location within the semiconductor processing environment. An infrared camera oriented to view one side of the edge surface of the substrate is triggered to obtain an infrared image of the one side of the edge surface of the substrate. The infrared image is processed to obtain a temperature profile of the substrate.Type: ApplicationFiled: May 28, 2020Publication date: December 3, 2020Inventors: Kim Ramkumar VELLORE, Leonid M. TERTITSKI, Matthew D. SCOTNEY-CASTLE
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Patent number: 10770272Abstract: Implementations described herein provide for thermal substrate processing apparatus including two thermal process chambers, each defining a process volume, and a substrate support disposed within each process volume. One or more remote plasma sources may be in fluid communication with the process volumes and the remote plasma sources may be configured to deliver a plasma to the process volumes. Various arrangements of remote plasma sources and chambers are described.Type: GrantFiled: April 5, 2017Date of Patent: September 8, 2020Assignee: Applied Materials, Inc.Inventors: Lara Hawrylchak, Matthew D. Scotney-Castle, Norman L. Tam, Matthew Spuller, Kong Lung Samuel Chan, Dongming Iu
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Patent number: 10500614Abstract: Embodiments of the present disclosure generally relate to a methods and apparatuses for cleaning exhaust systems, such as exhaust systems used with process chambers for the formation of epitaxial silicon. The exhaust system includes a remote plasma source for supplying ionized gas through the exhaust system, and one or more temperature sensors positioned downstream of the remote plasma source.Type: GrantFiled: April 5, 2017Date of Patent: December 10, 2019Assignee: APPLIED MATERIALS, INC.Inventors: Martin A. Hilkene, David K. Carlson, Matthew D. Scotney-Castle
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Patent number: 10276369Abstract: Ion species are supplied to a workpiece comprising a pattern layer over a substrate. A material layer is deposited on the pattern layer using an implantation process of the ion species. In one embodiment, the deposited material layer has an etch selectivity to the pattern layer. In one embodiment, a trench is formed on the pattern layer. The trench comprises a bottom and a sidewall. The material layer is deposited into the trench using the ion implantation process. The material layer is deposited on the bottom of the trench in a direction along the sidewall.Type: GrantFiled: December 4, 2017Date of Patent: April 30, 2019Assignee: Applied Materials, Inc.Inventors: Jun Xue, Ludovic Godet, Martin A. Hilkene, Matthew D. Scotney-Castle
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Patent number: 10233538Abstract: Embodiments described herein provide methods and apparatus for treating a magnetic substrate having an imprinted, oxygen-reactive mask formed thereon by implanting ions into a magnetically active surface of the magnetic substrate through the imprinted oxygen-reactive mask, wherein the ions do not reduce the oxygen reactivity of the mask, and removing the mask by exposing the substrate to an oxygen-containing plasma. The mask may be amorphous carbon, through which carbon-containing ions are implanted into the magnetically active surface. The carbon-containing ions, which may also contain hydrogen, may be formed by activating a mixture of hydrocarbon gas and hydrogen. A ratio of the hydrogen and the hydrocarbon gas may be selected or adjusted to control the ion implantation.Type: GrantFiled: June 27, 2016Date of Patent: March 19, 2019Assignee: APPLIED MATERIALS, INC.Inventors: Martin A. Hilkene, Roman Gouk, Matthew D. Scotney-Castle, Peter I. Porshnev
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Publication number: 20180102248Abstract: Ion species are supplied to a workpiece comprising a pattern layer over a substrate. A material layer is deposited on the pattern layer using an implantation process of the ion species. In one embodiment, the deposited material layer has an etch selectivity to the pattern layer. In one embodiment, a trench is formed on the pattern layer. The trench comprises a bottom and a sidewall. The material layer is deposited into the trench using the ion implantation process. The material layer is deposited on the bottom of the trench in a direction along the sidewall.Type: ApplicationFiled: December 4, 2017Publication date: April 12, 2018Inventors: Jun XUE, Ludovic GODET, Martin A. HILKENE, Matthew D. SCOTNEY-CASTLE
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Patent number: 9852902Abstract: Ion species are supplied to a workpiece comprising a pattern layer over a substrate. A material layer is deposited on the pattern layer using an implantation process of the ion species. In one embodiment, the deposited material layer has an etch selectivity to the pattern layer. In one embodiment, a trench is formed on the pattern layer. The trench comprises a bottom and a sidewall. The material layer is deposited into the trench using the ion implantation process. The material layer is deposited on the bottom of the trench in a direction along the sidewall.Type: GrantFiled: October 3, 2014Date of Patent: December 26, 2017Assignee: Applied Materials, Inc.Inventors: Jun Xue, Ludovic Godet, Martin A. Hilkene, Matthew D. Scotney-Castle
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Publication number: 20170304877Abstract: Embodiments of the present disclosure generally relate to a methods and apparatuses for cleaning exhaust systems, such as exhaust systems used with process chambers for the formation of epitaxial silicon. The exhaust system includes a remote plasma source for supplying ionized gas through the exhaust system, and one or more temperature sensors positioned downstream of the remote plasma source.Type: ApplicationFiled: April 5, 2017Publication date: October 26, 2017Inventors: Martin A. HILKENE, David K. CARLSON, Matthew D. SCOTNEY-CASTLE
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Publication number: 20170294292Abstract: Implementations described herein provide for thermal substrate processing apparatus including two thermal process chambers, each defining a process volume, and a substrate support disposed within each process volume. One or more remote plasma sources may be in fluid communication with the process volumes and the remote plasma sources may be configured to deliver a plasma to the process volumes. Various arrangements of remote plasma sources and chambers are described.Type: ApplicationFiled: April 5, 2017Publication date: October 12, 2017Inventors: Lara HAWRYLCHAK, Matthew D. SCOTNEY-CASTLE, Norman L. TAM, Matthew SPULLER, Kong Lung Samuel CHAN, Dongming IU
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Publication number: 20170206922Abstract: A method and apparatus for forming magnetic media substrates is provided. A patterned resist layer is formed on a substrate having a magnetically susceptible layer. A conformal protective layer is formed over the patterned resist layer to prevent degradation of the pattern during subsequent processing. The substrate is subjected to an energy treatment wherein energetic species penetrate portions of the patterned resist and conformal protective layer according to the pattern formed in the patterned resist, impacting the magnetically susceptible layer and modifying a magnetic property thereof. The patterned resist and conformal protective layers are then removed, leaving a magnetic substrate having a pattern of magnetic properties with a topography that is substantially unchanged.Type: ApplicationFiled: March 30, 2017Publication date: July 20, 2017Inventors: Christopher Dennis BENCHER, Roman GOUK, Steven VERHAVERBEKE, Li-Qun XIA, Yong-Won LEE, Matthew D. SCOTNEY-CASTLE, Martin A. HILKENE, Peter I. PORSHNEV
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Patent number: 9646642Abstract: A method and apparatus for forming magnetic media substrates is provided. A patterned resist layer is formed on a substrate having a magnetically susceptible layer. A conformal protective layer is formed over the patterned resist layer to prevent degradation of the pattern during subsequent processing. The substrate is subjected to an energy treatment wherein energetic species penetrate portions of the patterned resist and conformal protective layer according to the pattern formed in the patterned resist, impacting the magnetically susceptible layer and modifying a magnetic property thereof. The patterned resist and conformal protective layers are then removed, leaving a magnetic substrate having a pattern of magnetic properties with a topography that is substantially unchanged.Type: GrantFiled: January 31, 2014Date of Patent: May 9, 2017Assignee: Applied Materials, Inc.Inventors: Christopher Dennis Bencher, Roman Gouk, Steven Verhaverbeke, Li-Qun Xia, Yong-Won Lee, Matthew D. Scotney-Castle, Martin A. Hilkene, Peter I. Porshnev
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Patent number: 9553174Abstract: Embodiments of the present invention provide methods for forming fin structure with desired materials using a conversion process for three dimensional (3D) stacking of fin field effect transistor (FinFET) for semiconductor chips. In one embodiment, a method of forming a fin structure on a substrate includes performing an directional plasma process on a fin structure formed from a substrate comprising a first type of atoms, the directional plasma process dopes a second type of atoms on sidewalls of the fin structure, performing a surface modification process to form a surface modified layer on the sidewalls of the fin structure reacting with the first type of atoms, replacing the first type of the atoms with the second type of the atoms in the fin structure during the surface modification process, and forming the fin structure including the second type of the atoms on the substrate.Type: GrantFiled: February 13, 2015Date of Patent: January 24, 2017Assignee: APPLIED MATERIALS, INC.Inventors: Ludovic Godet, Christopher Hatem, Matthew D. Scotney-Castle, Martin A. Hilkene
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Patent number: 9520267Abstract: The angular ion distribution in plasma processing is controlled using a bias voltage frequency. In one example, a plasma containing gas ions is generated in a plasma chamber. The plasma sheath is modified using an aperture disposed between the plasma sheath and the workpiece so that the plasma sheath takes a shape above the aperture. An oscillating radio frequency bias voltage is generated and applied to a workpiece holder. The workpiece holder applies the bias voltage to the workpiece to generate a workpiece bias voltage with respect to the plasma to attract ions across the plasma sheath toward the workpiece. The aperture and the frequency of the bias voltage control an angle at which the ions are attracted toward the workpiece.Type: GrantFiled: August 25, 2014Date of Patent: December 13, 2016Assignee: Applied Mateirals, Inc.Inventors: Ludovic Godet, Jun Xue, Prashanth Kothnur, Umesh M. Kelkar, Matthew D. Scotney-Castle
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Publication number: 20160305013Abstract: Embodiments described herein provide methods and apparatus for treating a magnetic substrate having an imprinted, oxygen-reactive mask formed thereon by implanting ions into a magnetically active surface of the magnetic substrate through the imprinted oxygen-reactive mask, wherein the ions do not reduce the oxygen reactivity of the mask, and removing the mask by exposing the substrate to an oxygen-containing plasma. The mask may be amorphous carbon, through which carbon-containing ions are implanted into the magnetically active surface. The carbon-containing ions, which may also contain hydrogen, may be formed by activating a mixture of hydrocarbon gas and hydrogen. A ratio of the hydrogen and the hydrocarbon gas may be selected or adjusted to control the ion implantation.Type: ApplicationFiled: June 27, 2016Publication date: October 20, 2016Inventors: Martin A. HILKENE, Roman GOUK, Matthew D. SCOTNEY-CASTLE, Peter I. PORSHNEV
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Patent number: 9376746Abstract: Embodiments described herein provide methods and apparatus for treating a magnetic substrate having an imprinted, oxygen-reactive mask formed thereon by implanting ions into a magnetically active surface of the magnetic substrate through the imprinted oxygen-reactive mask, wherein the ions do not reduce the oxygen reactivity of the mask, and removing the mask by exposing the substrate to an oxygen-containing plasma. The mask may be amorphous carbon, through which carbon-containing ions are implanted into the magnetically active surface. The carbon-containing ions, which may also contain hydrogen, may be formed by activating a mixture of hydrocarbon gas and hydrogen. A ratio of the hydrogen and the hydrocarbon gas may be selected or adjusted to control the ion implantation.Type: GrantFiled: December 14, 2012Date of Patent: June 28, 2016Assignee: APPLIED MATERIALS, INC.Inventors: Martin A. Hilkene, Roman Gouk, Matthew D. Scotney-Castle, Peter I. Porshnev
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Publication number: 20160099154Abstract: Ion species are supplied to a workpiece comprising a pattern layer over a substrate. A material layer is deposited on the pattern layer using an implantation process of the ion species. In one embodiment, the deposited material layer has an etch selectivity to the pattern layer. In one embodiment, a trench is formed on the pattern layer. The trench comprises a bottom and a sidewall. The material layer is deposited into the trench using the ion implantation process. The material layer is deposited on the bottom of the trench in a direction along the sidewall.Type: ApplicationFiled: October 3, 2014Publication date: April 7, 2016Inventors: Jun Xue, Ludovic Godet, Martin A. Hilkene, Matthew D. Scotney-Castle
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Publication number: 20150371827Abstract: The angular ion distribution in plasma processing is controlled using a bias voltage frequency. In one example, a plasma containing gas ions is generated in a plasma chamber. The plasma sheath is modified using an aperture disposed between the plasma sheath and the workpiece so that the plasma sheath takes a shape above the aperture. An oscillating radio frequency bias voltage is generated and applied to a workpiece holder. The workpiece holder applies the bias voltage to the workpiece to generate a workpiece bias voltage with respect to the plasma to attract ions across the plasma sheath toward the workpiece. The aperture and the frequency of the bias voltage control an angle at which the ions are attracted toward the workpiece.Type: ApplicationFiled: August 25, 2014Publication date: December 24, 2015Inventors: Ludovic Godet, Jun Xue, Prashanth Kothnur, Umesh M. Kelkar, Matthew D. Scotney-Castle
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Publication number: 20150279974Abstract: Embodiments of the present invention provide methods for forming fin structure with desired materials using a conversion process for three dimensional (3D) stacking of fin field effect transistor (FinFET) for semiconductor chips. In one embodiment, a method of forming a fin structure on a substrate includes performing an directional plasma process on a fin structure formed from a substrate comprising a first type of atoms, the directional plasma process dopes a second type of atoms on sidewalls of the fin structure, performing a surface modification process to form a surface modified layer on the sidewalls of the fin structure reacting with the first type of atoms, replacing the first type of the atoms with the second type of the atoms in the fin structure during the surface modification process, and forming the fin structure including the second type of the atoms on the substrate.Type: ApplicationFiled: February 13, 2015Publication date: October 1, 2015Inventors: Ludovic GODET, Christopher HATEM, Matthew D. SCOTNEY-CASTLE, Martin A. HILKENE