Abstract: According to aspects illustrated herein, there are provided methods and systems for applying continuous tension on a belt/cable system. The automatic tensioning system includes a pivot mechanism and a locking mechanism. The pivot mechanism includes a pivot arm extending between an idler pulley and a pivot point. The idler pulley is mateable with a belt/cable. The belt/cable is routed about the idler pulley. The idler pulley rotates by the movement of the belt/cable, and the pivot arm pivots in an opposing direction from the belt/cable at the pivot point to apply continuous tension to the belt/cable as the pivot arm pivots. The locking mechanism is in communication with the pivot arm to secure the pivot arm in position, and the locking mechanism is adjustable.

Abstract: Systems for moving a moveable drive module in a cross-process direction are disclosed. A system includes a moveable drive module including a drive roll and a translation drive motor capable of moving the moveable drive module in a cross-process direction. The system may optionally include a plurality of idler rolls, each configured to be associated with the drive roll when the moveable drive module is in an associated position. Optionally, the moveable drive module may further include an idler roll associated with the drive roll. Alternately, the system may further include a moveable idler module including an idler roll and a translation drive motor capable of moving the moveable idler module in a cross-process direction.

Abstract: An encoder idler roll includes an integral idler roll/encoder structure that forms an enclosed housing with a portion of the surface of the idler roll becoming the inner race for the encoder, as well as, the media encoding surface. Additionally, this integral idler/encoder configuration minimizes run out, improves tolerances between parts and stabilizes clearances between the idler roll and its support shaft.

Abstract: A method of adjusting the operation of printheads in a printing system with a moving sheet carrying device has been developed. The method includes identifying a first amount of sheet carrying device displacement and second amount of sheet carrying device displacement as the sheet carrying device carries a media sheet past first and second printheads, respectively, for imaging of a predetermined location of the media sheet. A time for operating the second printhead is adjusted based on a difference between the first sheet carrying device offset and the second sheet carrying device offset to provide color registration between ink drops of the first printhead and second printhead on the media sheet.

Abstract: A method of adjusting the operation of printheads in a printing system with a moving sheet carrying device has been developed. The method includes identifying a first amount of sheet carrying device displacement and second amount of sheet carrying device displacement as the sheet carrying device carries a media sheet past first and second printheads, respectively, for imaging of a predetermined location of the media sheet. A time for operating the second printhead is adjusted based on a difference between the first sheet carrying device offset and the second sheet carrying device offset to provide color registration between ink drops of the first printhead and second printhead on the media sheet.

Abstract: Methods and devices detect a first lateral measure of an edge of a belt loop supported by rollers within an apparatus using a first sensor to find an amount of misalignment of the edge of the belt loop relative to a known alignment position. The first sensor is positioned at a first location within the apparatus. The methods and devices also detect a second lateral measure of the edge of the belt loop within the apparatus relative to the known alignment position using a second sensor. The second sensor is positioned at a second location within the apparatus that is different than the first location. The methods and devices use a processor to determine the non-linear shape of the edge of the belt loop based on the second lateral measure of the edge of the belt loop detected by the second sensor. The methods and devices correct the amount of misalignment detected by the first sensor based on the non-linear shape of the edge of the belt loop to generate a corrected misalignment value, using the processor.

Abstract: An apparatus and method for transporting substrate media including a nip assembly having a drive wheel operably connected to a drive mechanism for rotating the drive wheel, and an idler member disposed adjacent the drive wheel. The idler wheel and drive wheel forming a nip. The drive wheel and idler wheel are displaceable from each other to form a nip gap therebetween. A nip force generator is operably connected to the nip assembly. The nip force generator develops a first nip force upon entry of the substrate media into the nip and formation of the nip gap and develops a second nip force subsequent to the first nip force. The second nip force is greater than the first nip force.

Abstract: A sheet transport system and method including a first drive module including a frame. A first drive wheel is rotatably disposed on the frame. A first drive motor is operably connected to the first drive wheel and disposed on the frame. The first drive module is pivotally secured to a structure. A first idler wheel corresponds to the first drive wheel. An actuator is operably engagable with the first drive module. The actuator is configured to move the first drive module to cause the first drive wheel to move between an open position and a closed position. The first drive wheel is configured to propel a sheet in the closed position and to not propel a sheet in the open position.

Abstract: A print device for registering a printable medium during a duplex printing process. The print device includes a controller, at least one leading edge sensor operably connected to the controller, the at least one leading edge sensor configured to detect a leading edge of a printable medium having a first and a second side when the first side is facing away from the at least one leading edge sensor, a coarse registration sensor operably connected to the controller, the coarse registration sensor configured to detect a leading edge of the printable medium when the second side of the printable medium is facing away from the at least one leading edge sensor, and at least one trail edge sensor operably connected to the controller, the at least one trail edge sensor configured to detect a trailing edge of the printable medium.

Abstract: A printable media hold-down system includes a print head array, a transport surface positioned adjacent to the print head array which transports a printable medium past the print head array in a location where the print head array may apply ink to the printable medium, and a vacuum system that creates vacuum pressure that holds the printable medium to the transport surface, the vacuum system having at least one adjustable baffle configured to move in a cross process direction and change a dimension of the vacuum system based on a dimension of the printable medium.

Abstract: Methods and devices detect a first lateral measure of an edge of a belt loop supported by rollers within an apparatus using a first sensor to find an amount of misalignment of the edge of the belt loop relative to a known alignment position. The first sensor is positioned at a first location within the apparatus. The methods and devices also detect a second lateral measure of the edge of the belt loop within the apparatus relative to the known alignment position using a second sensor. The second sensor is positioned at a second location within the apparatus that is different than the first location. The methods and devices use a processor to determine the non-linear shape of the edge of the belt loop based on the second lateral measure of the edge of the belt loop detected by the second sensor. The methods and devices correct the amount of misalignment detected by the first sensor based on the non-linear shape of the edge of the belt loop to generate a corrected misalignment value, using the processor.

Abstract: An apparatus and method for transporting substrate of media including a nip assembly having a drive wheel operably connected to a drive mechanism for rotating the drive wheel and an idler wheel disposed adjacent the drive wheel. The drive wheel and idler wheel forming a nip therebetween. The drive wheel and idler wheel being displaced from each other forming a nip gap, wherein the nip gap is present absent the presence of the substrate media in the nip.

Abstract: A printable media hold-down system includes a print head array, a transport surface positioned adjacent to the print head array which transports a printable medium past the print head array in a location where the print head array may apply ink to the printable medium, and a vacuum system that creates vacuum pressure that holds the printable medium to the transport surface, the vacuum system having at least one adjustable baffle configured to move in a cross process direction and change a dimension of the vacuum system based on a dimension of the printable medium.

Abstract: According to aspects illustrated herein, there is provided a printmaking device, a method, and a system for calibrating sensors. The printmaking device includes a calibration system with a media path, a registration device, and at least one edge sensor. The registration device having a pair of nips connected by a lateral carriage and a calibration member disposed traversely and affixed to the lateral carriage. The lateral carriage is configured to move laterally relative to the media path. The at least one edge sensor may be configured to determine an extent of movement of a first portion of the calibration member. The registration device calibrates the at least one edge sensor by: moving the lateral carriage a predetermined distance; determining the extent of movement of the first portion of the calibration member; and comparing the predetermined distance and the extent of movement so as to determine the calibration factor.

Abstract: According to aspects illustrated herein, there are provided methods and systems for applying continuous tension on a belt/cable system. The automatic tensioning system includes a pivot mechanism and a locking mechanism. The pivot mechanism includes a pivot arm extending between an idler pulley and a pivot point. The idler pulley is mateable with a belt/cable. The belt/cable is routed about the idler pulley. The idler pulley rotates by the movement of the belt/cable, and the pivot arm pivots in an opposing direction from the belt/cable at the pivot point to apply continuous tension to the belt/cable as the pivot arm pivots. The locking mechanism is in communication with the pivot arm to secure the pivot arm in position, and the locking mechanism is adjustable.

Abstract: According to aspects illustrated herein, there is provided a printmaking device, a method, and a system for calibrating sensors. The printmaking device includes a calibration system with a media path, a registration device, and at least one edge sensor. The registration device having a pair of nips connected by a lateral carriage and a calibration member disposed traversely and affixed to the lateral carriage. The lateral carriage is configured to move laterally relative to the media path. The at least one edge sensor may be configured to determine an extent of movement of a first portion of the calibration member. The registration device calibrates the at least one edge sensor by: moving the lateral carriage a predetermined distance; determining the extent of movement of the first portion of the calibration member; and comparing the predetermined distance and the extent of movement so as to determine the calibration factor.

Abstract: An encoder idler roll includes an integral idler roll/encoder structure that forms an enclosed housing with a portion of the surface of the idler roll becoming the inner race for the encoder, as well as, the media encoding surface. Additionally, this integral idler/encoder configuration minimizes run out, improves tolerances between parts and stabilizes clearances between the idler roll and its support shaft.

Abstract: An apparatus and method for transporting substrate media including a nip assembly having a drive wheel operably connected to a drive mechanism for rotating the drive wheel, and an idler member disposed adjacent the drive wheel. The idler wheel and drive wheel forming a nip. The drive wheel and idler wheel are displaceable from each other to form a nip gap therebetween. A nip force generator is operably connected to the nip assembly. The nip force generator develops a first nip force upon entry of the substrate media into the nip and formation of the nip gap and develops a second nip force subsequent to the first nip force. The second nip force is greater than the first nip force.

Abstract: An apparatus and method for transporting substrate of media including a nip assembly having a drive wheel operably connected to a drive mechanism for rotating the drive wheel and an idler wheel disposed adjacent the drive wheel. The drive wheel and idler wheel forming a nip therebetween. The drive wheel and idler wheel being displaced from each other forming a nip gap, wherein the nip gap is present absent the presence of the substrate media in the nip.

Abstract: A sheet transport system and method including a first drive module including a frame. A first drive wheel is rotatably disposed on the frame. A first drive motor is operably connected to the first drive wheel and disposed on the frame. The first drive module is pivotally secured to a structure. A first idler wheel corresponds to the first drive wheel. An actuator is operably engagable with the first drive module. The actuator is configured to move the first drive module to cause the first drive wheel to move between an open position and a closed position. The first drive wheel is configured to propel a sheet in the closed position and to not propel a sheet in the open position.