Abstract: The calibration device combines a work object with an industrial robot and a robot tool. The work object uses a pair of beam projecting lasers and three plane projecting lasers, the laser beams intersecting at a laser intersecting point. The laser intersection point of the laser beams and laser planes represent the location of the reference coordinate system which is selected to be the origin of the robot path being downloaded from the off-line programming. Once this off-line programming is created, the work object is placed onto the fixture on the manufacturing shop floor in the same place as the CAD environment. The user then manipulates the TCP into position of the laser intersection point and the laser planes. The robot is then manipulated down a first laser with the TCP recording a second point along a first laser beam and recording a third point along the opposing laser beam.

Abstract: The robotic work object cell calibration method includes a work object or emitter. Initially, placing the work object is placed in a selected position on a fixture or work piece on the shop floor. The work object emits a pair of beam-projecting lasers which intersect at a tool contact point and act as a crosshair. The robot tool is manipulated into the tool contact point. The work object emits four plane-projecting lasers which are used to adjust the roll, yaw, and pitch of the robot tool relative to the tool contact point. The robotic work object cell calibration method of the present invention increases the accuracy of the off-line programming and decreases robot teaching time.

Abstract: The calibration device combines a work object with an industrial robot and a robot tool. The work object uses a pair of beam projecting lasers and three plane projecting lasers, the laser beams intersecting at a laser intersecting point. The laser intersection point of the laser beams and laser planes represent the location of the reference coordinate system which is selected to be the origin of the robot path being downloaded from the off-line programming. Once this off-line programming is created, the work object is placed onto the fixture on the manufacturing shop floor in the same place as the CAD environment. The user then manipulates the TCP into position of the laser intersection point and the laser planes. The robot is then manipulated down a first laser with the TCP recording a second point along a first laser beam and recording a third point along the opposing laser beam.

Abstract: The robotic work object cell calibration system includes a work object. The work object emits a pair of beam-projecting lasers acting as a crosshair, intersecting at a tool contact point (TCP). The work object emits four plane-projecting lasers are used to adjust the yaw, pitch, and roll of the robot tool relative to the tool contact point (TCP). The robotic work object cell calibration system provides a calibration system which is simpler, which involves a lower investment cost, which entails lower operating costs than the prior art, and can be used for different robot tools on a shop floor without having to perform a recalibration for each robot tool.

Abstract: The robotic work object cell calibration method includes a work object or emitter. Initially, placing the work object is placed in a selected position on a fixture or work piece on the shop floor. The work object emits a pair of beam-projecting lasers which intersect at a tool contact point and act as a crosshair. The robot tool is manipulated into the tool contact point. The work object emits four plane-projecting lasers which are used to adjust the roll, yaw, and pitch of the robot tool relative to the tool contact point. The robotic work object cell calibration method of the present invention increases the accuracy of the off-line programming and decreases robot teaching time.

Abstract: The robot calibration systems combine a work object with an industrial robot and a robot tool. Three different work objects can be used with the system. This technology enables the user to visually see a robotic reference frame, a frame in space that is relative to the industrial robot and workpiece that is otherwise abstract. Enabling the user to visually see the robotic reference frame on the manufacturing shop floor enables adjustment of the robotic frame to the shop floor and correction of a robotic path or off-line program to enhance accuracy. Two laser beams are emitted and intersect at a laser intersection point. The laser intersection point and the laser beams are then used to define a robotic reference frame. The technology improves cost and time factors in applications where absolutely accurate robots are not necessary.

Abstract: The robot work finder calibration systems combine a visual datum reference tool with either a manual or automatic tool finder. Two different visual datum reference tools can be used with either an automatic or manual work finder. This technology enables the user to visually see a robotic reference frame, a frame in space that is relative to an industrial robot and workpiece tool that is otherwise abstract. Enabling the user to visually see the robotic reference frame on the shop floor enables adjustment of the robotic frame to the shop floor and correction of a robotic path or off-line program to enhance accuracy. Two laser beams are emitted and intersect at a tool center point. The tool center point and the laser beams are then used to define a robotic reference frame. The technology improves cost and time factors in applications where absolutely accurate robots are not really necessary.

Abstract: The robotic work object cell calibration method includes a work object or emitter. Initially, placing the work object is placed in a selected position on a fixture or work piece on the shop floor. The work object emits a pair of beam-projecting lasers which intersect at a tool contact point and act as a crosshair. The robot tool is manipulated into the tool contact point. The work object emits four plane-projecting lasers which are used to adjust the roll, yaw, and pitch of the robot tool relative to the tool contact point. The robotic work object cell calibration method of the present invention increases the accuracy of the off-line programming and decreases robot teaching time.

Abstract: The robot work finder calibration systems combine a visual datum reference tool with either a manual or automatic tool finder. Two different visual datum reference tools can be used with either an automatic or manual work finder. This technology enables the user to visually see a robotic reference frame, a frame in space that is relative to an industrial robot and workpiece tool that is otherwise abstract. Enabling the user to visually see the robotic reference frame on the shop floor enables adjustment of the robotic frame to the shop floor and correction of a robotic path or off-line program to enhance accuracy. Two laser beams are emitted and intersect at a tool center point. The tool center point and the laser beams are then used to define a robotic reference frame. The technology improves cost and time factors in applications where absolutely accurate robots are not really necessary.

Abstract: The visual datum reference tool calibration method includes a work object. The work object emits a pair of beam-projecting lasers acting as a crosshair, intersecting at a tool center point. The visual datum reference tool calibration method provides a calibration method which is simpler, which involves a lower investment cost, which entails lower operating costs than the prior art, and can be used for different robot tools on a shop floor without having to perform a recalibration for each robot tool. The visual datum reference tool is applicable to multiple robotic processes, including but not limited to, spot welders, material handlers, and MIG welders, assembly, cutting, painting and coating, and polishing and finishing.

Abstract: The visual datum reference tool calibration method includes a work object. The work object emits a pair of beam-projecting lasers acting as a crosshair, intersecting at a tool center point. The visual datum reference tool calibration method provides a calibration method which is simpler, which involves a lower investment cost, which entails lower operating costs than the prior art, and can be used for different robot tools on a shop floor without having to perform a recalibration for each robot tool. The visual datum reference tool is applicable to multiple robotic processes, including but not limited to, spot welders, material handlers, and MIG welders, assembly, cutting, painting and coating, and polishing and finishing.

Abstract: The robotic work object cell calibration system includes a work object. The work object emits a pair of beam-projecting lasers acting as a crosshair, intersecting at a tool contact point (TCP). The work object emits four plane-projecting lasers are used to adjust the yaw, pitch, and roll of the robot tool relative to the tool contact point (TCP). The robotic work object cell calibration system provides a calibration system which is simpler, which involves a lower investment cost, which entails lower operating costs than the prior art, and can be used for different robot tools on a shop floor without having to perform a recalibration for each robot tool.

Abstract: The robotic work object cell calibration system includes a work object. The work object emits a pair of beam-projecting lasers acting as a crosshair, intersecting at a tool contact point (TCP). The work object emits four plane-projecting lasers are used to adjust the yaw, pitch, and roll of the robot tool relative to the tool contact point (TCP). The robotic work object cell calibration system provides a calibration system which is simpler, which involves a lower investment cost, which entails lower operating costs than the prior art, and can be used for different robot tools on a shop floor without having to perform a recalibration for each robot tool.

Abstract: The robotic work object cell calibration method includes a work object or emitter. Initially, placing the work object is placed in a selected position on a fixture or work piece on the shop floor. The work object emits a pair of beam-projecting lasers which intersect at a tool contact point and act as a crosshair. The robot tool is manipulated into the tool contact point. The work object emits four plane-projecting lasers which are used to adjust the roll, yaw, and pitch of the robot tool relative to the tool contact point. The robotic work object cell calibration method of the present invention increases the accuracy of the off-line programming and decreases robot teaching time.