Patents by Inventor Matthew E. Zacherle
Matthew E. Zacherle has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11608218Abstract: Aspects of the disclosure relate to an article carrier (90) for packaging a plurality of articles and to a blank (10) for forming the article carrier. The article carrier comprises a plurality of primary panels (12,14,16,18) for forming a tubular structure and defining an interior thereof. The plurality of primary panels includes a first panel (12) and a second panel (14) opposing the first panel. The article carrier further comprises a partition structure for dividing the interior into two or more article-receiving cells. The carrier is formed form a blank comprising a partition-forming section (PS) which comprises a primary partition panel (22,24) and a secondary partition panel (40,44,36,46) formed from the primary partition panel and hingedly connected at one of the opposing ends thereof to the primary partition panel. The upper edge (E1) of the secondary partition panel is defined at least in part by a cutaway (R1) extending from a free end edge (E3) of the blank.Type: GrantFiled: March 22, 2019Date of Patent: March 21, 2023Assignee: WestRock Packaging Systems, LLCInventors: Gregory P. Hayter, Matthew E. Zacherle, Andrew T. Peeler, Calvin L. Peterson, Brian D. Souza
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Publication number: 20230077309Abstract: Aspects of the disclosure relate to a top engaging article carrier for packaging one or more articles and a blank for forming the carrier. The article carrier comprises an engaging panel (12A, 12B) having at least one ply and comprising; a first side edge (E1), a first end edge (E2) and a corner (BC) defined by the first side and end edges (E1, E2). The engaging panel (12A, 12B) comprises a corner area (18) extending between the corner (BC) and an article-receiving aperture (A1, A2) in the engaging panel (12A, 12B). The aperture (A1, A2) comprises a first engaging edge (E4) at a position across the corner area (18) from the corner (BC). The first engaging edge (E4) is curved. The first engaging edge (E4) has a radius of curvature (r3) greater than the radius (r1) of the corner aperture (A1, A2).Type: ApplicationFiled: February 22, 2021Publication date: March 9, 2023Inventors: Matthew E. ZACHERLE, Casey P. GREY
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Patent number: 11577895Abstract: Aspects of the invention relate to an expandable carton (90) which can be opened from a closed state having a first capacity, into an opened state having a second, greater capacity such that ice or other additional articles can be loaded into the expanded carton along with the original articles housed therein. The carton (90) comprises: a top wall (12), a bottom wall (16), a first side wall (14), and a second side wall (18) hingedly connected to one another to form a tubular structure. The carton (90) additionally comprises a first end wall (22a, 24a, 26a, 28a) and a second end wall (22b, 24b, 26b, 28b), each of said end walls (22a, 24a, 26a, 28a; 22b, 24b, 26b, 28b) for enclosing an open end of the tubular structure of the carton.Type: GrantFiled: May 23, 2019Date of Patent: February 14, 2023Assignee: WestRock Packaging Systems, LLCInventors: Matthew E. Zacherle, Bradford Walling, Meng-Chuan Wu
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Publication number: 20230034920Abstract: Aspects of the disclosure relate to a carton for packaging one or more article and a blank for forming the carton. An aspect of the invention provides a corner folding arrangement comprising a first panel (18) having a corner defined by an end edge and a side edge. A second panel (32b) is hingedly connected to the end edge of the first panel along a first fold line. A third panel (20) hingedly connected to the side edge of the first panel along a second fold line. A fourth (34b) and fifth (36b) panel couple the second panel to the third panel. The fourth panel is hingedly connected to the second panel along a third fold line and the fifth panel is hingedly connected to the third panel along a fourth fold line. A severance line (70) extends between the first and fourth fold lines or between the second and third fold lines.Type: ApplicationFiled: December 16, 2020Publication date: February 2, 2023Inventor: Matthew E. ZACHERLE
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Publication number: 20230032095Abstract: Aspects of the disclosure relate to a carton for packaging one or more article and a blank for forming the carton. An aspect of the invention provides an article-retaining device for receiving and engaging a portion of an article. The article-retaining device comprises an opening and a deformable member. The opening is defined at least in part in the second panel and the deformable member is formed from at least part of the second panel. The deformable member extends continuously across the opening such that the deformable member is connected at its opposite side edges to the second panel by first and second joints respectively. The deformable member is further connected at an adjacent end edge to the second panel by a third joint.Type: ApplicationFiled: January 7, 2021Publication date: February 2, 2023Inventor: Matthew E. ZACHERLE
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Publication number: 20220396406Abstract: Aspects of the disclosure relate to a package, a carrier (90) for packaging one or more articles B and a blank (10) for forming the carrier. The package comprises an article carrier and one or more articles. The carrier comprises an engaging panel (18) having one or more top-receiving openings A2, A3. Each of the one or more articles is received in a respective one of the top-receiving openings so as to be secured to the engaging panel. The carrier further comprises at least one wing panel (20). The at least one wing panel is hinged to the engaging panel and the wing panel is adhered to at least one article.Type: ApplicationFiled: November 9, 2020Publication date: December 15, 2022Inventors: Lauren N. Chesnet, Matthew E. Zacherle, Bradford J. Walling
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Publication number: 20220388698Abstract: An apparatus for applying an engagement collar to a group of articles, which includes an application area defining a horizontal support surface for receiving a group of articles, a horizontal press plate positioned above the support surface and mounted for vertical movement relative to the support surface, and an actuation assembly operatively connected to the press plate for moving the press plate relative to the support surface to apply an engagement collar to the group of articles positioned on the support surface within the application area, wherein the actuation assembly includes an actuation lever that is located below the press plate and in front of the application area to provide an ergonomic work environment.Type: ApplicationFiled: August 15, 2022Publication date: December 8, 2022Inventors: Linh L. KOOC, Matthew E. ZACHERLE
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Publication number: 20220388747Abstract: A blank (1)0 for forming an article carrier (90) has a main panel (12) which includes at least one article retention structure R1 having an aperture A1 defined in the main panel and one or more tabs formed about a periphery of the aperture in the main panel. The one or more tabs are connected to the main panel such that the tabs yield out of the plane of the main panel when an article is received in the aperture to bear against the article. The main panel includes a paperboard substrate and at least one polymeric layer.Type: ApplicationFiled: August 11, 2022Publication date: December 8, 2022Inventors: Linh L. KOOC, Wayne A. CAMERON, David W. MILLER, Stephen G. SIMMONS, Casey P. GREY, Meredith W. ALLIN, Bradford J. WALLING, Matthew E. ZACHERLE
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Patent number: 11497330Abstract: A paper-based container lid comprises a top wall, a side wall connecting to the top wall, and a sealing channel formed on the side wall for sealingly engaging a rim of the container and securing the lid to the container, wherein the top wall and the side wall are preferably formed from separate blanks.Type: GrantFiled: January 28, 2020Date of Patent: November 15, 2022Assignee: PTM Packaging Tools Machinery Pte. Ltd.Inventors: Joel C. Panek, Wade Harris, Bhagwandat Mohan, Rune K. Haraldsson, Matthew E. Zacherle, Jeremy D. Mowery
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Patent number: 11479394Abstract: A carrier for packaging one or more articles, includes outer walls (12, 16, 18, 22a, 22b, 24a, 24b) which define an interior of the carrier. An intermediate wall (30a, 30b) at least partially segregates the interior of the carrier in a first direction. A partition structure (50a, 52a) divides the interior of the carrier in a second transverse direction. The partition structure is struck, at least in part, from one (16) of the outer walls. The partition structure is configured and arranged to be automatically erected in the interior of the carrier in response to unfolding a flat collapsed folded blank when the carrier is erected.Type: GrantFiled: November 15, 2019Date of Patent: October 25, 2022Assignee: WESTROCK PACKAGING SYSTEMS, LLCInventors: Matthew E. Zacherle, Bradford J. Walling
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Patent number: 11453516Abstract: Aspects of the invention relate to an applicator plate (10) for use in an apparatus (80) for attaching a set of frangibly adjoined top engaging clips (110) to a group of articles āCā. The applicator plate (10) having a generally planar body; and a plurality of apertures (16a-26f) within the body. Each aperture (16a-26f) has a series of internal walls (16i-16x) arranged such that each aperture (16a-26f) has a polygonal shape.Type: GrantFiled: September 29, 2017Date of Patent: September 27, 2022Assignee: WESTROCK PACKAGING SYSTEM, LLCInventors: Linh L. Kooc, Casey P. Grey, Matthew E. Zacherle
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Publication number: 20220297912Abstract: Aspects of the disclosure relate to a top engaging article carrier (90) for packaging one or more articles (B) and a blank (10, 110, 210, 310, 410, 510) for forming the carrier. The top-engaging article carrier comprises an engaging panel having an upper panel (12A) and a lower panel (12B) disposed in face to face contacting relationship with each other. The article carrier comprises a top engaging device (RT) comprising a first article receiving opening (A1) in the lower panel and a second article receiving opening (A2) in the upper panel. The first article receiving opening comprises a first diameter (d1). The second article receiving opening comprises a second diameter (d2). The first diameter is greater than the second diameter. The article comprises: an upper end, having an end diameter (Cd); a main body, having a body diameter (Bd); and a neck disposed therebetween and having a neck diameter (Nd). The first diameter is equal to or greater than the end diameter (d1?Cd).Type: ApplicationFiled: July 7, 2020Publication date: September 22, 2022Inventors: Bradford J. WALLING, Matthew E. Zacherle
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Patent number: 11447317Abstract: The disclosure relates to a top engaging carrier formed from a paperboard substrate having a first surface and an opposing second surface, with a polymer film laminated onto the first surface.Type: GrantFiled: February 2, 2018Date of Patent: September 20, 2022Assignee: WESTROCK PACKAGING SYSTEMS, LLCInventors: Matthew E. Zacherle, Rahul Bhardwaj, Linh L. Kooc, Bradford J. Walling
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Patent number: 11420802Abstract: A blank (1)0 for forming an article carrier (90) has a main panel (12) which includes at least one article retention structure R1 having an aperture A1 defined in the main panel and one or more tabs formed about a periphery of the aperture in the main panel. The one or more tabs are connected to the main panel such that the tabs yield out of the plane of the main panel when an article is received in the aperture to bear against the article. The main panel includes a paperboard substrate and at least one polymeric layer.Type: GrantFiled: May 2, 2017Date of Patent: August 23, 2022Assignee: WESTROCK PACKAGING SYSTEMS, LLCInventors: Linh L. Kooc, Wayne A. Cameron, David W. Miller, Stephen G. Simmons, Casey P. Grey, Meredith W. Allin, Bradford J. Walling, Matthew E. Zacherle
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Publication number: 20220258943Abstract: Aspects of the disclosure relate to an article top engaging device 90a-90d, a carrier 90a-90d for packaging one or more articles B and a blank 1 for forming the carrier. The top engaging article carrier comprises an engaging panel having upper and lower panels 12,14 secured together in face-contacting relationship. The upper panel has at least one first top-engaging opening A1 of a first diameter and the lower panel has at least one second top engaging opening A2 of a second diameter. The first diameter is greater than the second diameter. Each of the first and second top-engaging openings is defined by a substantially circular, uninterrupted perimeter.Type: ApplicationFiled: April 22, 2020Publication date: August 18, 2022Inventors: Bradford J. Walling, Matthew E. Zacherle
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Publication number: 20220258941Abstract: Aspects of the disclosure relate to a carton for packaging one or more article and a blank for forming the carton. The carton may have at least one display window (A3) for presentation of an article therein. The carton comprises a plurality of panels forming walls of a tubular structure including a top wall, a first side wall, a base wall, and a second side wall. The carton comprises a handle feature including first (20) and second (22) handle panels in a face-contacting relationship. The first handle panel is hingedly connected to, and disposed in a face-contacting relationship with, the top wall. The second handle panel is detachably connected to a top end flap (38A, 40A, 38B, 40B) along a frangible line (50A, 50B) such that when the frangible line is broken, the handle feature is hingedly movable to a use position where the handle feature extends above the top wall.Type: ApplicationFiled: July 13, 2020Publication date: August 18, 2022Inventor: Matthew E. ZACHERLE
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Patent number: 11414227Abstract: An apparatus for applying an engagement collar to a group of articles, which includes an application area defining a horizontal support surface for receiving a group of articles, a horizontal press plate positioned above the support surface and mounted for vertical movement relative to the support surface, and an actuation assembly operatively connected to the press plate for moving the press plate relative to the support surface to apply an engagement collar to the group of articles positioned on the support surface within the application area, wherein the actuation assembly includes an actuation lever that is located below the press plate and in front of the application area to provide an ergonomic work environment.Type: GrantFiled: February 22, 2019Date of Patent: August 16, 2022Assignee: WESTROCK PACKAGING SYSTEMS, LLCInventors: Lihn L. Kooc, Matthew E. Zacherle
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Publication number: 20220250820Abstract: Aspects of the disclosure relate to a carton for packaging one or more article and a blank for forming the carton. The carton may have at least one display window for presentation of an article therein. The carton comprises a plurality of panels forming walls of a tubular structure including a top wall, a first side wall, a base wall, and a second side wall. The carton comprises a handle feature including first (20) and second (22) handle panels in a face-contacting relationship. The first handle panel (20) is hingedly connected to, and disposed in a face-contacting relationship with, the top wall. The second handle panel (22) is detachably connected to a top end flap (38A, 40A, 38B, 40B) along a frangible line such that when the frangible line is broken, the handle feature is hingedly movable to a use position where the handle feature extends above the top wall.Type: ApplicationFiled: July 9, 2020Publication date: August 11, 2022Inventor: Matthew E. ZACHERLE
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Patent number: 11407539Abstract: Aspects of the disclosure relate to an apparatus and method of packaging one or more articles. The device being adapted to applying a plurality of top-engaging carriers to a plurality of groups of articles simultaneously. The device comprises a metering base for facilitating arranging a plurality of articles into groups of articles and an applicator for pressing top-engaging carriers onto groups of articles. The metering base comprises a spacer structure for maintaining a predetermined space between each group of articles and at least a next adjacent group of articles; and a first aligning feature. The applicator comprises an applicator plate having a plurality of receiving cavities each for receiving a top of an article and a second aligning feature for engaging the first aligning feature for sliding movement with each other.Type: GrantFiled: June 17, 2019Date of Patent: August 9, 2022Assignee: WESTROCK PACKAGING SYSTEMS, LLCInventors: Matthew E. Zacherle, Linh L. Kooc, Lauren N. Chesnet
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Publication number: 20220242637Abstract: Aspects of the disclosure relate to a carrier (90) for packaging one or more articles B, a blank (10) for forming the carrier and a method of forming the carrier. In one aspect a top-engaging article carrier is provided for packaging at least one article. The article carrier comprises a main panel (12) including at least one a top engaging device having a top-receiving opening. The main panel comprises a laminated structure formed from two or more layers L1, L2 of a substrate (50) uniformly bonded together.Type: ApplicationFiled: May 22, 2020Publication date: August 4, 2022Inventors: Bradford J. WALLING, Matthew E. Zacherle