Patents by Inventor Matthew Gacek

Matthew Gacek has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230193083
    Abstract: The present disclosure relates to a multilayer protective film that may include a multilayer component and a release liner component underlying the multilayer component. The multilayer component may have a first PET layer overlying a second PET layer. The multilayer protective film may further have a thickness ratio MPFT:RLT of not greater than about 14:1, where MPFT is equal to the thickness of the multilayer component and RLT is equal to the thickness of the release liner component.
    Type: Application
    Filed: December 13, 2022
    Publication date: June 22, 2023
    Inventors: Yongzhong WANG, Matthew GACEK, Tad BERGSTRESSER
  • Publication number: 20230183516
    Abstract: The present disclosure relates a multilayered film may include a first PET substrate, and a first anti-fog/anti-microbial (AFAM) coating overlying the first PET substrate. The first AFAM coating may include an acrylate-based component, a silver-based filler component within the acrylate-based component, and a photo initiator component. The first AFAM coating may have a water contact angle of not greater than about 55° . The first AFAM coating may have a MRSA anti-microbial rating of at least about 75%, where the MRSA anti-microbial rating is defined as the percent reduction of methicillin-resistant Staphylococcus aureus (MRSA) activity from an initial inoculation of MRSA on the surface of the anti-microbial layer after 24 hours as measured using ISO22196.
    Type: Application
    Filed: December 12, 2022
    Publication date: June 15, 2023
    Inventors: Yongzhong WANG, Matthew Gacek
  • Publication number: 20230064161
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. One aspect of the disclosure is a method for preparing an acoustic panel comprising providing a base structure. The base structure has one or more edges, an outward major surface having a total are, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.
    Type: Application
    Filed: August 29, 2022
    Publication date: March 2, 2023
    Inventors: Steven Jacek, Sizhu You, Matthew Gacek, Michael J. Lembo
  • Patent number: 11426758
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. A method for preparing an acoustic panel comprises providing a base structure. The base structure has one or more edges, an outward major surface having total area, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: August 30, 2022
    Assignee: CertainTeed Ceilings Corporation
    Inventors: Steven Jacek, Sizhu You, Matthew Gacek, Michael J. Lembo
  • Publication number: 20220243391
    Abstract: A fiber mat includes an assembly of fibers including a minority portion including a set of polymer fibers and a majority portion including a set of fibers different than the minority portion, wherein the minority portion is a plane parallel to a plane of the majority portion of the assembly of fibers; and a binder including an organic resin, wherein an air permeability of said fiber mat is not substantially different from an equivalent weight fiber mat containing a homogenous mat structure and wherein the fiber mat provides at least a 5% increase in tear when placed in a bituminous roofing product compared to an equivalent bituminous roofing product made with the equivalent weight fiber mat containing the homogenous mat structure.
    Type: Application
    Filed: April 13, 2022
    Publication date: August 4, 2022
    Inventors: Matthew Gacek, Nancy E. Brown, Jeffrey H. Peet, Lucas Giardella, Tao Yu
  • Publication number: 20220243073
    Abstract: The present disclosure relates a multilayered film that may include a first PET substrate, and a first anti-microbial coating overlying the first PET substrate. The first anti-microbial coating may include an acrylate-based component, and a silver-based filler component within the acrylate-based component. The first anti-microbial coating may have a MRSA anti-microbial rating of at least about 75%, where the MRSA anti-microbial rating is defined as the percent reduction of methicillin-resistant Staphylococcus aureus (MRSA) activity from an initial inoculation of MRSA on the surface of the anti-microbial layer after 24 hours as measured using ISO22196.
    Type: Application
    Filed: January 24, 2022
    Publication date: August 4, 2022
    Inventors: Yongzhong Wang, Tad Bergstresser, Matthew Gacek
  • Publication number: 20220243098
    Abstract: The present disclosure relates to a multilayered film that may include a first PET substrate, a first anti-microbial coating overlying the first PET substrate, and a first self-wetting adhesive layer underlying the first PET substrate. The first anti-microbial coating may include a silver-based filler component within the acrylate-based component. The first anti-microbial coating may have a MRSA anti-microbial rating of at least about 75%, where the MRSA anti-microbial rating is defined as the percent reduction of methicillin-resistant Staphylococcus aureus (MRSA) activity from an initial inoculation of MRSA on the surface of the anti-microbial layer after 24 hours as measured using ISO22196.
    Type: Application
    Filed: January 24, 2022
    Publication date: August 4, 2022
    Inventors: Yongzhong WANG, Tad BERGSTRESSER, Matthew GACEK
  • Patent number: 11332881
    Abstract: A fiber mat includes an assembly of fibers including a minority portion including a set of polymer fibers and a majority portion including a set of fibers different than the minority portion, wherein the minority portion is a plane parallel to a plane of the majority portion of the assembly of fibers; and a binder including an organic resin, wherein an air permeability of said fiber mat is not substantially different from an equivalent weight fiber mat containing a homogenous mat structure and wherein the fiber mat provides at least a 5% increase in tear when placed in a bituminous roofing product compared to an equivalent bituminous roofing product made with the equivalent weight fiber mat containing the homogenous mat structure.
    Type: Grant
    Filed: January 3, 2019
    Date of Patent: May 17, 2022
    Assignee: CERTAINTEED LLC
    Inventors: Matthew Gacek, Nancy E. Brown, Jeffrey H. Peet, Lucas Giardella, Tao Yu
  • Patent number: 11261602
    Abstract: A fiber mat includes a unitary assembly of fibers including at least a first set of fibers and at least a first binder comprising an organic resin, wherein the unitary assembly of fibers includes a minority portion and a majority portion different than the minority portion, wherein the fiber mat provides at least a 5% increase in tear when placed in a bituminous roofing product compared to an equivalent bituminous roofing product made with a fiber mat of equivalent weight containing a homogenous mat structure.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: March 1, 2022
    Assignee: CRETAINTEED LLC
    Inventors: Nancy E. Brown, Matthew Gacek, Tao Yu
  • Publication number: 20220039376
    Abstract: The present disclosure relates a multilayered film that may include a first PET substrate, and a first anti-microbial coating overlying the first PET substrate. The first anti-microbial coating may include an acrylate-based component, and a silver-based filler component within the acrylate-based component. The first anti-microbial coating may have a MRSA anti-microbial rating of at least about 75%, where the MRSA anti-microbial rating is defined as the percent reduction of methicillin-resistant Staphylococcus aureus (MRSA) activity from an initial inoculation of MRSA on the surface of the anti-microbial layer after 24 hours as measured using ISO22196.
    Type: Application
    Filed: July 15, 2021
    Publication date: February 10, 2022
    Inventors: Yongzhong WANG, Robrecht Moerkerke, Matthew Gacek
  • Patent number: 11230648
    Abstract: A polymer material including a fluorinated component and a silicone component can exhibit improved performance, such as increased thermal stability. An article can include the polymer material. For example, a coated fabric including the polymer material can exhibit improved dielectric strength. A composition for forming the polymer material can include a dispersion comprising a fluorinated component and an emulsion comprising a reactive silicone component. In an embodiment, a single pass film formed from the composition can have an increased critical crack thickness. A method can include forming a polymer material from the composition.
    Type: Grant
    Filed: October 23, 2017
    Date of Patent: January 25, 2022
    Assignee: SAINT-GOBAIN PERFORMANCE PLASTICS CORPORATION
    Inventors: Matthew Gacek, Jeffrey H. Peet, Florence Py
  • Publication number: 20210197536
    Abstract: The present disclosure relates to a multilayer protective film that may include a multilayer component and a release liner component underlying the multilayer component. The multilayer component may have a first PET layer overlying a second PET layer. The multilayer protective film may further have a thickness ratio MPFT:RLT of not greater than about 14:1, where MPFT is equal to the thickness of the multilayer component and RLT is equal to the thickness of the release liner component.
    Type: Application
    Filed: December 15, 2020
    Publication date: July 1, 2021
    Applicant: SAINT-GOBAIN PERFORMANCE PLASTICS CORPORATION
    Inventors: Tad BERGSTRESSER, Luc A. GOEMAERE, Matthew GACEK
  • Publication number: 20200307072
    Abstract: A method for continuously forming a three-dimensional body from a mixture, wherein the mixture can comprise solid particles and a radiation curable material. The method allows the continuous production of a three-dimensional body having at least one first region and at least one second region, wherein the at least one first region and the at least one second region can be different from each other based upon one or more criteria, such as density, content of solid particles, or average particle size.
    Type: Application
    Filed: May 4, 2017
    Publication date: October 1, 2020
    Inventors: Matthew GACEK, Paul W. REHRIG, Michael SENDER
  • Publication number: 20200123406
    Abstract: A polymer material including a fluorinated component and a silicone component can exhibit improved performance, such as increased thermal stability. An article can include the polymer material. For example, a coated fabric including the polymer material can exhibit improved dielectric strength. A composition for forming the polymer material can include a dispersion comprising a fluorinated component and an emulsion comprising a reactive silicone component. In an embodiment, a single pass film formed from the composition can have an increased critical crack thickness. A method can include forming a polymer material from the composition.
    Type: Application
    Filed: October 23, 2017
    Publication date: April 23, 2020
    Inventors: Matthew GACEK, Jeffrey H. PEET, Florence PY
  • Publication number: 20200024844
    Abstract: The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. One aspect of the disclosure is a method for preparing an acoustic panel comprising providing a base structure. The base structure has one or more edges, an outward major surface having a total are, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.
    Type: Application
    Filed: July 17, 2019
    Publication date: January 23, 2020
    Inventors: Steven Jacek, Sizhu You, Matthew Gacek, Michael J. Lembo
  • Publication number: 20190211500
    Abstract: A fiber mat includes an assembly of fibers including a minority portion including a set of polymer fibers and a majority portion including a set of fibers different than the minority portion, wherein the minority portion is a plane parallel to a plane of the majority portion of the assembly of fibers; and a binder including an organic resin, wherein an air permeability of said fiber mat is not substantially different from an equivalent weight fiber mat containing a homogenous mat structure and wherein the fiber mat provides at least a 5% increase in tear when placed in a bituminous roofing product compared to an equivalent bituminous roofing product made with the equivalent weight fiber mat containing the homogenous mat structure.
    Type: Application
    Filed: January 3, 2019
    Publication date: July 11, 2019
    Inventors: Matthew GACEK, Nancy E. BROWN, Jeffrey H. PEET, Lucas GIARDELLA, Tao YU
  • Publication number: 20180290380
    Abstract: A method for continuously forming a three-dimensional body from a mixture, the mixture comprising at least 15 vol % solid particles and a radiation curable material. The method allows the continuous production of three-dimensional bodies comprising to a high content ceramic particles at a forming speed of at least 25 mm/hour.
    Type: Application
    Filed: October 14, 2016
    Publication date: October 11, 2018
    Inventors: Paul W. REHRIG, Matthew GACEK, Bojana LANTE, Michael SENDER, Jean-Marie LEBRUN
  • Publication number: 20180179758
    Abstract: A fiber mat includes a unitary assembly of fibers including at least a first set of fibers and at least a first binder comprising an organic resin, wherein the unitary assembly of fibers includes a minority portion and a majority portion different than the minority portion, wherein the fiber mat provides at least a 5% increase in tear when placed in a bituminous roofing product compared to an equivalent bituminous roofing product made with a fiber mat of equivalent weight containing a homogenous mat structure.
    Type: Application
    Filed: December 21, 2017
    Publication date: June 28, 2018
    Inventors: Nancy E. BROWN, Matthew Gacek, Tao Yu