Patents by Inventor Matthew J. Crill

Matthew J. Crill has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11666968
    Abstract: Examples for refining the microstructure of metallic materials used for additive manufacturing are described herein. An example can involve generating a first layer of an integral object by heating a metallic material to a molten state such that the metallic material includes a solid-liquid interface. The example can further involve applying an electromagnetic field or vibrations to the metallic material of the first layer. In some instances, the electromagnetic fields or vibrations perturb the first layer of metallic material causing nucleation sites to form at the solid-liquid interface of the metallic material in the molten state. The example also includes generating a second layer coupled to the first layer of the integral object. Generating the second layer increases a number of nucleation sites at the solid-liquid interface of the metallic material in the molten state. Each nucleation site can grows a crystal at a spatially-random orientation.
    Type: Grant
    Filed: January 12, 2022
    Date of Patent: June 6, 2023
    Assignee: The Boeing Company
    Inventors: Arash Ghabchi, Christopher A. Meyer, James D. Cotton, Matthew J. Crill
  • Patent number: 11486025
    Abstract: An alpha-beta titanium-based alloy including titanium; one of 0.001-1.0 wt. % neodymium, 0.001-1.0 wt. % dysprosium, or 0.001-0.5 wt. % erbium; and at least one of aluminum, zirconium, tin, oxygen, molybdenum, vanadium, niobium, iron, and chromium present in amounts defined based on an aluminum equivalent and a molybdenum equivalent, wherein the aluminum equivalent (Al-eq) is between 0 to 7.5% and the molybdenum equivalent (Mo-eq) is between 2.7 to 47.5, and wherein the aluminum equivalent (Al-eq) and the molybdenum equivalent (Mo-eq) are defined, in weight percents, as follows: Al-eq=(Al %)+(Zr %)/6+(Sn %)/3+10*(O %) Mo-eq=(Mo %)+0.67*(V %)+0.33*(Nb %)+2.9*(Fe %)+1.6*(Cr %).
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: November 1, 2022
    Assignee: The Boeing Company
    Inventors: James D. Cotton, Arash Ghabchi, Matthew J. Crill, Natalia G. Mitropolskaya
  • Publication number: 20220134427
    Abstract: Examples for refining the microstructure of metallic materials used for additive manufacturing are described herein. An example can involve generating a first layer of an integral object by heating a metallic material to a molten state such that the metallic material includes a solid-liquid interface. The example can further involve applying an electromagnetic field or vibrations to the metallic material of the first layer. In some instances, the electromagnetic fields or vibrations perturb the first layer of metallic material causing nucleation sites to form at the solid-liquid interface of the metallic material in the molten state. The example also includes generating a second layer coupled to the first layer of the integral object. Generating the second layer increases a number of nucleation sites at the solid-liquid interface of the metallic material in the molten state. Each nucleation site can grows a crystal at a spatially-random orientation.
    Type: Application
    Filed: January 12, 2022
    Publication date: May 5, 2022
    Inventors: Arash Ghabchi, Christopher A. Meyer, James D. Cotton, Matthew J. Crill
  • Patent number: 11278963
    Abstract: Examples for refining the microstructure of metallic materials used for additive manufacturing are described herein. An example can involve generating a first layer of an integral object by heating a metallic material to a molten state such that the metallic material includes a solid-liquid interface. The example can further involve applying an electromagnetic field or vibrations to the metallic material of the first layer. In some instances, the electromagnetic fields or vibrations perturb the first layer of metallic material causing nucleation sites to form at the solid-liquid interface of the metallic material in the molten state. The example also includes generating a second layer coupled to the first layer of the integral object. Generating the second layer increases a number of nucleation sites at the solid-liquid interface of the metallic material in the molten state. Each nucleation site can grows a crystal at a spatially-random orientation.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: March 22, 2022
    Assignee: The Boeing Company
    Inventors: Arash Ghabchi, Christopher A. Meyer, James D. Cotton, Matthew J. Crill
  • Patent number: 10851439
    Abstract: A titanium-based alloy includes 0.001-1.0 wt. % in total of at least one lanthanide series element, remainder of titanium and impurities.
    Type: Grant
    Filed: November 1, 2017
    Date of Patent: December 1, 2020
    Assignee: The Boeing Company
    Inventors: James D. Cotton, Arash Ghabchi, Matthew J. Crill, Natalia G. Mitropolskaya
  • Publication number: 20200354815
    Abstract: An alpha-beta titanium-based alloy including titanium; one of 0.001-1.0 wt. % neodymium, 0.001-1.0 wt. % dysprosium, or 0.001-0.5 wt. % erbium; and at least one of aluminum, zirconium, tin, oxygen, molybdenum, vanadium, niobium, iron, and chromium present in amounts defined based on an aluminum equivalent and a molybdenum equivalent, wherein the aluminum equivalent (Al-eq) is between 0 to 7.5% and the molybdenum equivalent (Mo-eq) is between 2.7 to 47.5, and wherein the aluminum equivalent (Al-eq) and the molybdenum equivalent (Mo-eq) are defined, in weight percents, as follows: Al-eq=(Al %)+(Zr %)/6+(Sn %)/3+10*(O %) Mo-eq=(Mo %)+0.67*(V %)+0.33*(Nb %)+2.9*(Fe %)+1.6*(Cr %).
    Type: Application
    Filed: March 27, 2020
    Publication date: November 12, 2020
    Applicant: The Boeing Company
    Inventors: James D. Cotton, Arash Ghabchi, Matthew J. Crill, Natalia G. Mitropolskaya
  • Patent number: 10682725
    Abstract: Example implementations relate to techniques for refining the microstructure of metallic materials used for additive manufacturing. An example can involve generating a first layer of an integral object using a material with grains structured in a first arrangement. After a threshold duration occurs since generating the first layer, the example can involve applying an external force to the first layer to cause deformations in the first arrangement of grains. The example can further involve generating a second layer coupled to the first layer of the integral object to form a portion of the integral object. Generating the second layer of the integral object causes the material of the first layer to recrystallize new grains to replace grains proximate the deformations. The grains that result from recrystallization are structured in new arrangement that improves the physical and mechanical properties of the layer and subsequent layers collective.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: June 16, 2020
    Assignee: The Boeing Company
    Inventors: Arash Ghabchi, Christopher A. Meyer, James D. Cotton, Matthew J. Crill
  • Publication number: 20190160589
    Abstract: Example implementations relate to techniques for refining the microstructure of metallic materials used for additive manufacturing. An example can involve generating a first layer of an integral object using a material with grains structured in a first arrangement. After a threshold duration occurs since generating the first layer, the example can involve applying an external force to the first layer to cause deformations in the first arrangement of grains. The example can further involve generating a second layer coupled to the first layer of the integral object to form a portion of the integral object. Generating the second layer of the integral object causes the material of the first layer to recrystallize new grains to replace grains proximate the deformations. The grains that result from recrystallization are structured in new arrangement that improves the physical and mechanical properties of the layer and subsequent layers collective.
    Type: Application
    Filed: November 30, 2017
    Publication date: May 30, 2019
    Inventors: Arash Ghabchi, Christopher A. Meyer, James D. Cotton, Matthew J. Crill
  • Publication number: 20190160540
    Abstract: Examples for refining the microstructure of metallic materials used for additive manufacturing are described herein. An example can involve generating a first layer of an integral object by heating a metallic material to a molten state such that the metallic material includes a solid-liquid interface. The example can further involve applying an electromagnetic field or vibrations to the metallic material of the first layer. In some instances, the electromagnetic fields or vibrations perturb the first layer of metallic material causing nucleation sites to form at the solid-liquid interface of the metallic material in the molten state. The example also includes generating a second layer coupled to the first layer of the integral object. Generating the second layer increases a number of nucleation sites at the solid-liquid interface of the metallic material in the molten state. Each nucleation site can grows a crystal at a spatially-random orientation.
    Type: Application
    Filed: November 30, 2017
    Publication date: May 30, 2019
    Inventors: Arash Ghabchi, Christopher A. Meyer, James D. Cotton, Matthew J. Crill
  • Publication number: 20190119787
    Abstract: A titanium-based alloy includes 0.001-1.0 wt. % in total of at least one lanthanide series element, remainder of titanium and impurities.
    Type: Application
    Filed: November 1, 2017
    Publication date: April 25, 2019
    Applicant: The Boeing Company
    Inventors: James D. Cotton, Arash Ghabchi, Matthew J. Crill, Natalia G. Mitropolskaya