Abstract: A method of forming an opaque quartz glass component is provided. The method includes (a) providing a starting preform made of quartz glass; (b) heating at least a portion of the starting preform to a predetermined temperature at which the quartz glass of the starting preform has a viscosity in a range of 10E2 to 10E12 poise; and (c) deforming at least a portion of the heated preform at the predetermined temperature to change a shape and/or dimension(s) of the heated perform in order to form the opaque quartz glass component. The starting preform and the heated preform have respective densities of at least 2.15 g/cm3 and at least 2.10 g/cm3. The starting perform and the opaque quartz glass component have respective direct spectral transmissions of approximately 0.1-1% and 0.2-3% in the wavelength range of ?=190 nm to ?=4990 nm at a wall thickness of 3 mm and a diffuse reflectance of at least 60% in a wavelength range of ?=190 nm to ?=2500 nm.

Abstract: A method of forming an opaque quartz glass component is provided. The method includes (a) providing a starting preform made of quartz glass; (b) heating at least a portion of the starting preform to a predetermined temperature at which the quartz glass of the starting preform has a viscosity in a range of 10E2 to 10E12 poise; and (c) deforming at least a portion of the heated preform at the predetermined temperature to change a shape and/or dimension(s) of the heated perform in order to form the opaque quartz glass component. The starting preform and the heated preform have respective densities of at least 2.15 g/cm3 and at least 2.10 g/cm3. The starting perform and the opaque quartz glass component have respective direct spectral transmissions of approximately 0.1-1% and 0.2-3% in the wavelength range of ?=190 nm to ?=4990 nm at a wall thickness of 3 mm and a diffuse reflectance of at least 60% in a wavelength range of ?=190 nm to ?=2500 nm.

Abstract: In one embodiment, a method for coating an article, comprises: masking an area of an article with a mask comprising elemental tungsten at least on a surface of the mask opposite the article, heating a coating material, directing the material at the article and the mask, and forming a coating of the material on the article. In another embodiment, the method for coating an article comprises: masking an area of an article with a mask comprising a material having melting point of greater than or equal to about 2,000° C., a start of oxidation temperature of greater than or equal to 400° C., in air, heating a material, directing the heated material at the masked article, and forming a coating of the material on the article. A difference in a mask coefficient of thermal expansion and a coating material coefficient of thermal expansion is greater than or equal to about 10%.

Abstract: An automotive lambda oxygen sensor is formed by electroless plating of a thin, catalytically active, conductive electrode uniformly on the outer surface of a zirconia thimble. The process includes forming a pristine zirconia solid electrolyte thimble and drilling out a cylindrical cavity in it. A porous outer surface suitable for producing crystallization sites is formed by dipping the unfired thimble in a zirconia slurry containing spray-dried microspheres and firing the coated thimble to densify the thimble and the microspheres and to produce cavities on the surface of the thimble. An inner platinum electrode is formed by conventional conductive ink painting on the axial cavity of the sensor, and the sensor is again fired. The surface is activated by immersion in an acetone chloroplatinic acid bath to form multiple crystallization points, heat treated, then plated in an electroless platinum bath to a desired thickness.

Abstract: In one embodiment, a method for coating an article, comprises: masking an area of an article with a mask comprising elemental tungsten at least on a surface of the mask opposite the article, heating a coating material, directing the material at the article and the mask, and forming a coating of the material on the article.

Abstract: A sensor comprising; a sensing element disposed within a housing having a lower shell portion, a middle shell portion, and an upper shell portion, wherein said sensing element extends from said lower shell portion through at least a portion of said middle shell portion; a connector plug concentrically disposed within said upper shell portion; one or more electrical wires extending from said connector plug through an opening in said upper shell portion, and said opening forming a seal in said upper portion concentrically disposed around said one or more eletrical wires.

Abstract: Disclosed herein is a gas sensor having a small amount of lead oxide incorporated into an inner electrode and an outer electrode, and a method for depositing the lead oxide. The lead oxide is applied in an amount sufficient to effectuate consistent performance during sensor break-in. Lead oxide is transferred to the electrodes of the sensor element during the fabrication process by exposing the sensor element to glass having a known lead content during a heating step. Lead oxide from the glass is vaporized and deposited on the electrodes in the form of lead oxide. The deposited lead oxide is incorporated into the electrodes of the sensor element. The lead oxide reduces performance irregularities thereby improving performance during the initial use of the gas sensor.

Abstract: An automotive lambda oxygen sensor is formed by electroless plating of a thin, catalytically active, conductive electrode uniformly on the outer surface of a zirconia thimble. The process includes forming a pristine zirconia solid electrolyte thimble and drilling out a cylindrical cavity in it. A porous outer surface suitable for producing crystallization sites is formed by dipping the unfired thimble in a zirconia slurry containing spray-dried microspheres and firing the coated thimble to densify the thimble and the microspheres and to produce cavities on the surface of the thimble. An inner platinum electrode is formed by conventional conductive ink painting on the axial cavity of the sensor, and the sensor is again fired. The surface is activated by immersion in an acetone chloroplatinic acid bath to form multiple crystallization points, heat treated, then plated in an electroless platinum bath to a desired thickness.

Abstract: Disclosed herein is a gas sensor having a small amount of lead oxide incorporated into an inner electrode and an outer electrode, and a method for depositing the lead oxide. The lead oxide is applied in an amount sufficient to effectuate consistent performance during sensor break-in. Lead oxide is transferred to the electrodes of the sensor element during the fabrication process by exposing the sensor element to glass having a known lead content during a heating step. Lead oxide from the glass is vaporized and deposited on the electrodes in the form of lead oxide. The deposited lead oxide is incorporated into the electrodes of the sensor element. The lead oxide reduces performance irregularities thereby improving performance during the initial use of the gas sensor.

Abstract: A sensor comprising; a sensing element disposed within a housing having a lower shell portion, a middle shell portion, and an upper shell portion, wherein said sensing element extends from said lower shell portion through at least a portion of said middle shell portion; a connector plug concentrically disposed within said upper shell portion; one or more electrical wires extending from said connector plug through an opening in said upper shell portion, and said opening forming a seal in said upper portion concentrically disposed around said one or more electrical wires.

Abstract: An automotive lambda oxygen sensor is formed by electroless plating of a thin, catalytically active, conductive electrode uniformly on the outer surface of a zirconia thimble. The process includes forming a pristine zirconia solid electrolyte thimble and drilling out a cylindrical cavity in it. A porous outer surface suitable for producing crystallization sites is formed by dipping the unfired thimble in a zirconia slurry containing spray-dried microspheres and firing the coated thimble to densify the thimble and the microspheres and to produce cavities on the surface of the thimble. An inner platinum electrode is formed by conventional conductive ink painting on the axial cavity of the sensor, and the sensor is again fired. The surface is activated by immersion in an acetone chloroplatinic acid bath to form multiple crystallization points, heat treated, then plated in an electroless platinum bath to a desired thickness.