Patents by Inventor Matthew J. Noble

Matthew J. Noble has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230372981
    Abstract: Compositions or finishing solutions configured to remove unwanted material, such as uncured resin and ceramic filler, from surfaces of additively manufactured objects are disclosed herein. The finishing solutions may be configured to remove such uncured resin and ceramic filler through submersion of the object in the finishing solution and agitating the submerged object at an ultrasonic frequency, without subjecting the object to any subsequent mechanical acts (such as brushing, sanding, or bead blasting) to remove any remaining uncured resin and/or ceramic filler from the object. In one example, the finishing solution includes a first glycol ether and a second glycol ether and/or a high flash point hydrocarbon, wherein the finishing solution has a flash point of at least 93.3° C. In alternative examples, the finishing solution may also include a third glycol ether, a high flash point alcohol, and/or an acetate of a glycol ether.
    Type: Application
    Filed: October 27, 2021
    Publication date: November 23, 2023
    Inventors: Matthew J. Noble, Daniel Hutchinson
  • Publication number: 20230241683
    Abstract: A surface finishing apparatus and method for smoothing and coloring parts made by additive-manufacturing technologies is disclosed. The surface finishing apparatus includes a tank or chamber into which a part is placed. A colorant is added. The part is both colored and smoothed until the part is at a desired smoothness and color. The part may be smoothed by different suitable smoothing technologies, including abrading with solid media, spraying with a liquid fluid, spraying with solid particles entrained in a liquid fluid, or submersing in a liquid vortex. Also disclosed is a composition for a colorant for a finishing process that smooths a surface of an additively manufactured part while coloring the additively manufactured part.
    Type: Application
    Filed: October 26, 2020
    Publication date: August 3, 2023
    Applicant: PostProcess Technologies, Inc.
    Inventors: Daniel Joshua Hutchinson, Matthew J. Noble, Marc Farfaglia, Owen Wegman
  • Publication number: 20230123705
    Abstract: Compositions or finishing solutions configured to remove unwanted material, such as uncured material or resin, from additively manufactured objects are disclosed herein, in one example, the finishing solution includes a first glycol ether and a second glycol ether and/or a high flash point hydrocarbon, wherein the finishing solution has a flash point of at least 93.3° C. In alternative examples, the finishing solution may also include a third glycol ether, a high flash point alcohol, and/or an acetate of a glycol ether.
    Type: Application
    Filed: March 25, 2021
    Publication date: April 20, 2023
    Inventors: Matthew J. Noble, Daniel Hutchinson
  • Publication number: 20220266517
    Abstract: An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, one or more nozzles within the chamber, a tank positioned below the nozzles, and a diverter positioned between the nozzles and the tank. The support surface may be configured to support the AM part and may have one or more openings configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semiatomized spray of the fluid. The diverter comprises an umbrella or a diverter shield and diverts sprayed fluid from directly impacting the fluid being collected in the tank, whereby foaming of the fluid in the tank is reduced.
    Type: Application
    Filed: August 5, 2020
    Publication date: August 25, 2022
    Applicant: PostProcess Technologies, Inc.
    Inventors: Matthew J. Noble, Nicholas Cultrara, Daniel Joshua Hutchinson, Rich Caplow, Robert Bosinski, Rowan Paris, Michael Valvo
  • Publication number: 20220241864
    Abstract: Methods using formulations for processing a manufactured metal or metal-alloy object, in particular a metal or metal-alloy object manufactured by an additive manufacturing process, are disclosed. Methods, systems and equipment for using the formulations to remove excess materials from the surface, remove support materials, and/or modify the surface of a metal or metal-alloy manufactured object are also disclosed.
    Type: Application
    Filed: June 18, 2020
    Publication date: August 4, 2022
    Applicant: PostProcess Technologies, Inc.
    Inventors: Matthew J. Noble, Daniel Joshua Hutchinson
  • Patent number: 11396608
    Abstract: Described are finishing solutions for removing support material and finishing 3D-printed objects. The finishing solution may contain a base (e.g., an aqueous base), an optional first caustic agent, an optional second caustic agent, an optional third caustic agent, an optional emulsifier, a polyol, a first antifoaming agent, an optional second antifoaming agent, and water. Also described are methods of using the finishing solution described herein.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: July 26, 2022
    Assignee: PostProcess Technologies, Inc.
    Inventors: Daniel Joshua Hutchinson, Marc Farfaglia, Cassidy Grant, Matthew J. Noble
  • Publication number: 20210269658
    Abstract: Described are finishing solutions for removing support material and finishing 3D-printed objects. The finishing solution may contain a base (e.g., an aqueous base), an optional first caustic agent, an optional second caustic agent, an optional third caustic agent, an optional emulsifier, a polyol, a first antifoaming agent, an optional second antifoaming agent, and water. Also described are methods of using the finishing solution described herein.
    Type: Application
    Filed: June 26, 2019
    Publication date: September 2, 2021
    Inventors: Daniel Joshua Hutchinson, Marc Farfaglia, Cassidy Grant, Matthew J. Noble
  • Publication number: 20150090075
    Abstract: A method for removing metal and/or precious metal-containing depositions from substrates, wherein said substrate is subjected to treatment with an organo amine protectant component P and an inorganic active component A. Component P may be formed in situ by reaction with component R. Component P is an organic amine and/or organic amine hydrochloride (preferably diisopropylamine hydrochloride), component A is an inorganic compound (preferably inorganic acid or a mixture thereof) and component R is an organic compound that can be split along the C—N bond by the component A into an organic amine (preferably dimethylformamide or N-methyl pyrrolidone). The metals in the form of organo-metallic complexes can be isolated and/or separated by means of different chemical reactions (preferably reduction reactions) and/or biosorption (preferably with seaweed or yeast).
    Type: Application
    Filed: December 5, 2014
    Publication date: April 2, 2015
    Inventors: Petr Dedek, Matthew J. Noble
  • Publication number: 20080185556
    Abstract: Provided is an oxygen generating composition comprising a metal powder fuel, a transition metal oxide catalyst, a reaction moderator, a binder, an additive, and an oxygen source. The additives are feldspar or anhydrous aluminum silicate, or both. The oxygen generating composition can be used to generate oxygen on thermal decomposition. The oxygen generating composition is suitable for incorporation into oxygen generating candles. Oxygen generating candles of the present invention have the advantages of lower chlorine concentration, better reaction rate control, and lesser sensitivity to temperature effects on oxygen generation when compared with conventional oxygen generating candles. Additionally, oxygen generating candles comprising the compositions of the present invention can result in candles that do not contain barium compounds, and are non-hazardous, stable to moisture, CO2, and to air, and are suitable for either wet or dry processing methods.
    Type: Application
    Filed: January 28, 2008
    Publication date: August 7, 2008
    Inventor: Matthew J. Noble