Patents by Inventor Matthew P. Wycklendt
Matthew P. Wycklendt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240075605Abstract: A cordless, hand-held power tool, such as a hammer drill/driver, a drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current (“BLDC”) motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce a high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight).Type: ApplicationFiled: October 31, 2023Publication date: March 7, 2024Inventors: Brandon L. Verbrugge, Matthew J. Mergener, Matthew P. Wycklendt, Jeffrey C. Hessenberger, Dennis J. Grzybowski
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Patent number: 11923752Abstract: A power tool with a combined printed circuit board (PCB) that reduces internal wiring of the power tool and provides a large amount of air flow to internal components. In some instances, the combined PCB has a surfboard shape and includes a motor control unit and power switching elements (Field Effect Transistors or FETs). The combined surfboard PCB is located above the trigger, but below the motor and drive mechanism. In other instances, the combined PCB has a doughnut shape and is located coaxially with a motor shaft. The combined PCB may be positioned between a doughnut-shaped control PCB and the motor.Type: GrantFiled: June 8, 2021Date of Patent: March 5, 2024Assignee: Milwaukee Electric Tool CorporationInventors: Matthew J. Mergener, Michael Kolden, William E. Check, Matthew P. Wycklendt, Andrew T. Beyerl, John W. Thiele, Todd C. Hunkins
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Patent number: 11909548Abstract: Systems and methods of operating power tools. The method includes receiving a command to start a recording mode at a first electronic processor of a first power tool, and receiving at the first electronic processor, a measured parameter from a sensor of the first power tool while a first motor of the first power tool is operating. The method also includes generating a recorded motor parameter by recording the measured parameter, on a first memory of the first power tool, when the first power tool operates in the recording mode, and transmitting, with a first transceiver of the first power tool, the recorded motor parameter. The method further includes receiving the recorded motor parameter at an external device, transmitting the recorded motor parameter to a second power tool via the external device, and receiving the recorded motor parameter via a second transceiver of the second power tool.Type: GrantFiled: January 30, 2023Date of Patent: February 20, 2024Assignee: Milwaukee Electric Tool CorporationInventors: Cole A. Conrad, Thomas G. Simeone, Matthew J. Mergener, Matthew P. Wycklendt
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Publication number: 20230347490Abstract: A cordless, hand-held power tool, such as a hammer drill/driver, a drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current (“BLDC”) motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce a high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight).Type: ApplicationFiled: June 9, 2023Publication date: November 2, 2023Inventors: Brandon L. Verbrugge, Matthew J. Mergener, Matthew P. Wycklendt, Jeffrey C. Hessenberger, Dennis J. Grzybowski
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Publication number: 20230234204Abstract: Systems and methods of operating power tools. The method includes receiving a command to start a recording mode at a first electronic processor of a first power tool, and receiving at the first electronic processor, a measured parameter from a sensor of the first power tool while a first motor of the first power tool is operating. The method also includes generating a recorded motor parameter by recording the measured parameter, on a first memory of the first power tool, when the first power tool operates in the recording mode, and transmitting, with a first transceiver of the first power tool, the recorded motor parameter. The method further includes receiving the recorded motor parameter at an external device, transmitting the recorded motor parameter to a second power tool via the external device, and receiving the recorded motor parameter via a second transceiver of the second power tool.Type: ApplicationFiled: January 30, 2023Publication date: July 27, 2023Inventors: Cole A. Conrad, Thomas G. Simeone, Matthew J. Mergener, Matthew P. Wycklendt
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Patent number: 11673248Abstract: A cordless, hand-held power tool, such as a hammer drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current (“BLDC”) motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight) power tool.Type: GrantFiled: June 28, 2022Date of Patent: June 13, 2023Assignee: Milwaukee Electric Tool CorporationInventors: Brandon L. Verbrugge, Matthew J. Mergener, Matthew P. Wycklendt, Jeffrey C. Hessenberger, Dennis J. Grzybowski
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Patent number: 11565393Abstract: Systems and methods of operating power tools. The method includes receiving a command to start a recording mode at a first electronic processor of a first power tool, and receiving at the first electronic processor, a measured parameter from a sensor of the first power tool while a first motor of the first power tool is operating. The method also includes generating a recorded motor parameter by recording the measured parameter, on a first memory of the first power tool, when the first power tool operates in the recording mode, and transmitting, with a first transceiver of the first power tool, the recorded motor parameter. The method further includes receiving the recorded motor parameter at an external device, transmitting the recorded motor parameter to a second power tool via the external device, and receiving the recorded motor parameter via a second transceiver of the second power tool.Type: GrantFiled: August 5, 2021Date of Patent: January 31, 2023Assignee: Milwaukee Electric Tool CorporationInventors: Cole A. Conrad, Thomas G. Simeone, Matthew J. Mergener, Matthew P. Wycklendt
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Publication number: 20220339771Abstract: A cordless, hand-held power tool, such as a hammer drill/driver, a drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current (“BLDC”) motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce a high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight).Type: ApplicationFiled: June 28, 2022Publication date: October 27, 2022Inventors: Brandon L. Verbrugge, Matthew J. Mergener, Matthew P. Wycklendt, Jeffrey C. Hessenberger, Dennis J. Grzybowski
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Patent number: 11370099Abstract: A cordless, hand-held power tool, such as a hammer drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current (“BLDC”) motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight) package than any hand-held power tool before it.Type: GrantFiled: October 12, 2021Date of Patent: June 28, 2022Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Brandon L. Verbrugge, Matthew J. Mergener, Matthew P. Wycklendt, Jeffrey C. Hessenberger, Dennis J. Grzybowski
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Publication number: 20220029506Abstract: A cordless, hand-held power tool, such as a hammer drill/driver, a drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current (“BLDC”) motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce a high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight).Type: ApplicationFiled: October 12, 2021Publication date: January 27, 2022Inventors: Brandon L. Verbrugge, Matthew J. Mergener, Matthew P. Wycklendt, Jeffrey C. Hessenberger, Dennis J. Grzybowski
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Publication number: 20210362306Abstract: Systems and methods of operating power tools. The method includes receiving a command to start a recording mode at a first electronic processor of a first power tool, and receiving at the first electronic processor, a measured parameter from a sensor of the first power tool while a first motor of the first power tool is operating. The method also includes generating a recorded motor parameter by recording the measured parameter, on a first memory of the first power tool, when the first power tool operates in the recording mode, and transmitting, with a first transceiver of the first power tool, the recorded motor parameter. The method further includes receiving the recorded motor parameter at an external device, transmitting the recorded motor parameter to a second power tool via the external device, and receiving the recorded motor parameter via a second transceiver of the second power tool.Type: ApplicationFiled: August 5, 2021Publication date: November 25, 2021Inventors: Cole A. Conrad, Thomas G. Simeone, Matthew J. Mergener, Matthew P. Wycklendt
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Patent number: 11141851Abstract: A cordless, hand-held power tool, such as a hammer drill/driver, a drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current (“BLDC”) motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce a high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight).Type: GrantFiled: October 30, 2020Date of Patent: October 12, 2021Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Brandon L. Verbrugge, Matthew J. Mergener, Matthew P. Wycklendt, Jeffrey C. Hessenberger, Dennis J. Grzybowski
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Publication number: 20210296969Abstract: A power tool with a combined printed circuit board (PCB) that reduces internal wiring of the power tool and provides a large amount of air flow to internal components. In some instances, the combined PCB has a surfboard shape and includes a motor control unit and power switching elements (Field Effect Transistors or FETs). The combined surfboard PCB is located above the trigger, but below the motor and drive mechanism. In other instances, the combined PCB has a doughnut shape and is located coaxially with a motor shaft. The combined PCB may be positioned between a doughnut-shaped control PCB and the motor.Type: ApplicationFiled: June 8, 2021Publication date: September 23, 2021Inventors: Matthew J. Mergener, Michael Kolden, William E. Check, Matthew P. Wycklendt, Andrew T. Beyerl, John W. Thiele, Todd C. Hunkins
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Patent number: 11084147Abstract: Systems and methods of operating power tools. The method includes receiving a command to start a recording mode at a first electronic processor of a first power tool, and receiving at the first electronic processor, a measured parameter from a sensor of the first power tool while a first motor of the first power tool is operating. The method also includes generating a recorded motor parameter by recording the measured parameter, on a first memory of the first power tool, when the first power tool operates in the recording mode, and transmitting, with a first transceiver of the first power tool, the recorded motor parameter. The method further includes receiving the recorded motor parameter at an external device, transmitting the recorded motor parameter to a second power tool via the external device, and receiving the recorded motor parameter via a second transceiver of the second power tool.Type: GrantFiled: December 20, 2019Date of Patent: August 10, 2021Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Cole A. Conrad, Thomas G. Simeone, Matthew J. Mergener, Matthew P. Wycklendt
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Patent number: 11031843Abstract: A power tool with a combined printed circuit board (PCB) that reduces internal wiring of the power tool and provides a large amount of air flow to internal components. In some instances, the combined PCB has a surfboard shape and includes a motor control unit and power switching elements (Field Effect Transistors or FETs). The combined surfboard PCB is located above the trigger, but below the motor and drive mechanism. In other instances, the combined PCB has a doughnut shape and is located coaxially with a motor shaft. The combined PCB may be positioned between a doughnut-shaped control PCB and the motor.Type: GrantFiled: April 30, 2018Date of Patent: June 8, 2021Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Matthew J. Mergener, Michael Kolden, William E. Check, Matthew P. Wycklendt, Andrew T. Beyerl, John W. Thiele, Todd C. Hunkins
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Publication number: 20210046630Abstract: A cordless, hand-held power tool, such as a hammer drill/driver, a drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current (“BLDC”) motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce a high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight).Type: ApplicationFiled: October 30, 2020Publication date: February 18, 2021Inventors: Brandon L. Verbrugge, Matthew J. Mergener, Matthew P. Wycklendt, Jeffrey C. Hessenberger, Dennis J. Grzybowski
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Patent number: 10821591Abstract: A cordless, hand-held power tool, such as a hammer drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current (“BLDC”) motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight) package than any hand-held power tool before it.Type: GrantFiled: March 15, 2013Date of Patent: November 3, 2020Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Brandon L. Verbrugge, Matthew J. Mergener, Matthew P. Wycklendt, Jeffrey C. Hessenberger, Dennis J. Grzybowski
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Publication number: 20200125079Abstract: Systems and methods of operating power tools. The method includes receiving a command to start a recording mode at a first electronic processor of a first power tool, and receiving at the first electronic processor, a measured parameter from a sensor of the first power tool while a first motor of the first power tool is operating. The method also includes generating a recorded motor parameter by recording the measured parameter, on a first memory of the first power tool, when the first power tool operates in the recording mode, and transmitting, with a first transceiver of the first power tool, the recorded motor parameter. The method further includes receiving the recorded motor parameter at an external device, transmitting the recorded motor parameter to a second power tool via the external device, and receiving the recorded motor parameter via a second transceiver of the second power tool.Type: ApplicationFiled: December 20, 2019Publication date: April 23, 2020Inventors: Cole A. Conrad, Thomas G. Simeone, Matthew J. Mergener, Matthew P. Wycklendt
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Patent number: 10556330Abstract: Systems and methods of operating power tools. The method includes receiving a command to start a recording mode at a first electronic processor of a first power tool, and receiving at the first electronic processor, a measured parameter from a sensor of the first power tool while a first motor of the first power tool is operating. The method also includes generating a recorded motor parameter by recording the measured parameter, on a first memory of the first power tool, when the first power tool operates in the recording mode, and transmitting, with a first transceiver of the first power tool, the recorded motor parameter. The method further includes receiving the recorded motor parameter at an external device, transmitting the recorded motor parameter to a second power tool via the external device, and receiving the recorded motor parameter via a second transceiver of the second power tool.Type: GrantFiled: May 16, 2019Date of Patent: February 11, 2020Assignee: Milwaukee Electric Tool CorporationInventors: Cole A. Conrad, Thomas G. Simeone, Matthew J. Mergener, Matthew P. Wycklendt
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Patent number: 10530220Abstract: A power tool with a combined printed circuit board (PCB) that reduces internal wiring of the power tool and provides a large amount of air flow to internal components. In some instances, the combined PCB has a surfboard shape and includes a motor control unit and power switching elements (Field Effect Transistors or FETs). The combined surfboard PCB is located above the trigger, but below the motor and drive mechanism. In other instances, the combined PCB has a doughnut shape and is located coaxially with a motor shaft. The combined PCB may be positioned between a doughnut-shaped control PCB and the motor.Type: GrantFiled: April 18, 2019Date of Patent: January 7, 2020Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Matthew J. Mergener, Michael Kolden, William E. Check, Matthew P. Wycklendt, Andrew T. Beyerl, John W. Thiele, Todd C. Hunkins