Abstract: A hybrid module includes a housing, an electric motor, a hydraulic coupling, a first clutch, a second clutch, and a flow plate assembly. The housing is arranged for fixing to a planetary transmission and an engine. The electric motor is disposed in the housing. The electric motor has a stator fixed to the housing and a rotor rotatable relative to the housing. The hydraulic coupling is disposed in the housing and is at least partially radially inside of the electric motor. The first clutch is for drivingly connecting the rotor to the engine. The second clutch is arranged in parallel with the hydraulic coupling for drivingly connecting the rotor to an input shaft of the planetary transmission. The flow plate assembly is fixed to the housing. The flow plate assembly has a first flow plate with a first radial groove forming a first portion of a first radial flow channel, and a second flow plate, fixed to the first flow plate, forming a second portion of the first radial flow channel.

Abstract: An electric motor rotor for a hybrid module includes a rotor carrier, a piston carrier, and a tapered snap ring. The rotor carrier includes a first inner circumferential surface with an inner spline for receiving a first plurality of clutch plates, a second inner circumferential surface, radially outside of the first inner circumferential surface, a radial wall connecting the first inner circumferential surface to the second inner circumferential surface, and a groove with a conical wall. The piston carrier includes a radial outer ring installed between the groove and the radial wall. The tapered snap is ring installed in the groove and urges the piston carrier into contact with the radial wall.

Abstract: A stator assembly for a hybrid module comprises a stator carrier including an axially extending portion and a radially extending portion. A stator segment is disposed on an inner surface of the axially extending portion of the stator carrier. The radially extending portion extends away from the stator segment in a radially inward direction toward an axis of rotation. A resolver stator is fixed to the radially extending portion of the stator carrier and the resolver stator is disposed radially inward of the stator segment.

Abstract: An electric motor rotor for a hybrid module includes a rotor carrier, a piston carrier, and a tapered snap ring. The rotor carrier includes a first inner circumferential surface with an inner spline for receiving a first plurality of clutch plates, a second inner circumferential surface, radially outside of the first inner circumferential surface, a radial wall connecting the first inner circumferential surface to the second inner circumferential surface, and a groove with a conical wall. The piston carrier includes a radial outer ring installed between the groove and the radial wall. The tapered snap is ring installed in the groove and urges the piston carrier into contact with the radial wall.

Abstract: A solid electric axle is suitable for use on a heavy duty work vehicle. One or two motors are concentric with the half-shafts. The main housing includes a center support and two other pieces which are bolted to the center support. A linear actuator is used to lock the differential and also to select a neutral mode in which the rotors of the motors can be stationary while the vehicle moves.

Abstract: A hybrid module housing includes a bulkhead. The bulkhead has a first radial channel for providing a clutch apply pressure, a second radial channel for providing a clutch cooling flow, and a third radial channel for providing a motor cooling flow. In an example embodiment, the third radial channel is arranged to be on a bottom half of the hybrid module housing when the hybrid module housing is installed in a vehicle. In an example embodiment, the first radial channel and the second radial channel are open at a radially outer surface of the bulkhead, and the third radial channel is sealed at the radially outer surface of the bulkhead. In an example embodiment, the third radial channel includes an axial passage open at a radial wall of the bulkhead.

Abstract: Some battery chemistries, such as “advanced carbon” battery chemistries may have improved battery health if maintained with longer intervals between “full” recharge. Accordingly, methods, systems, and devices are provided in which a state of charge of a battery is determined; the state of charge of the battery is compared to at least one threshold; a charge profile is selected from a plurality of charge profiles based on a result of the comparison of the state of charge of the battery to the at least one threshold; and a charger configured to charge the battery is modified based on the selected charge profile.

Abstract: An electrostatic dissipation device having a housing constructed with a protruding conductive element that fixes to a grounded feature of the environment, such as the ground return of a household electrical system. A second moveable conductive element is partially contained within the housing and can be mechanically moved to electrically connect with the first element. The second element is also connected to a spring that widens the contact area between the second element and the human operator by requiring some depressive force. Dissipation of static charge from the human operator occurs as the second conductive element becomes close enough to the arcing distance to the first conductive element. Pain is minimized for the human operator while dissipating static charge.

Abstract: An electric machine includes a stator core having opposing first and second end faces, an outer surface between the end faces, and a plurality of fluid passageways defined within the stator core. Each fluid passageway includes an entrance hole defined in the outer surface and an inboard passage extending along a length of the core and in fluid communication with the entrance hole. Each fluid passageway further includes an outboard passage extending along a length of the core and having a first exit hole defined in the first end face and an interconnecting passage connecting the inboard passage in fluid communication with the outboard passage.

Abstract: A system for selectively locking two coaxial axle shafts of an electric axle is provided. The system includes a first electric motor having a first rotor shaft configured to drive a first axle shaft. The system also includes a second electric motor having a second rotor shaft configured to drive a second axle shaft coaxial with the first axle shaft. An actuator is configured to selectively activate to operate in a safety mode. When operated to assume the safety mode, the actuator causes the first rotor shaft to lock to the second rotor shaft, such that the two shafts rotate in unison. This allows one of the two motors to drive both axle shafts in the event of a fault in one of the motors.

Abstract: A torque converter is configured to connect with an electric machine via a connecting assembly. The torque converter includes a front cover facing the electric machine. The connecting assembly is non-rotatably fixed to the front cover to be coaxial with a rotor shaft of the electric machine. The connecting assembly defines axially extending teeth configured to engage the electric machine.

Abstract: A rotor for an electric motor includes an axis, a rotor carrier a plurality of rotor segments, a first end plate, a second end plate, and a spring element. The rotor carrier has a tubular portion with a cylindrical surface and a radial wall extending radially outwardly from the cylindrical surface. The plurality of rotor segments circumscribe the cylindrical surface. The first end plate is disposed at a first axial end of the plurality of rotor segments adjacent to the radial wall. The second end plate is disposed at a second axial end of the plurality of rotor segments. The spring element presses the first end plate, the plurality of rotor segments, and the second end plate against the radial wall. The spring element includes a ring portion and a plurality of segments extending axially from the ring portion.

Abstract: A hybrid module includes a torque converter, an electric motor, a cover plate, a connecting pin, a piston, and a pressure plate. The torque converter includes a turbine and an impeller, arranged together to form a hydrodynamic torus. The electric motor includes a rotor with a rotor carrier drivingly engaged with the impeller. The cover plate is fixed to and radially inside of the rotor carrier, and includes a tubular portion with an orifice. The connecting pin is sealed to the tubular portion and extends through the orifice. The piston is disposed on a first axial side of the cover plate, is fixed to the connecting pin, and is arranged to engage a torque converter clutch, and the pressure plate is disposed on a second axial side of the cover plate, opposite the first axial side, is fixed to the connecting pin, and is arranged to engage a K0 clutch.

Abstract: A hybrid module is configured for arrangement in the torque path upstream from a transmission and downstream from an internal combustion engine. The hybrid module includes a housing, an electric motor including a stator non-rotatably fixed to the housing and a rotor rotatable within the stator, a shaft configured for non-rotatably connecting to a crankshaft of an internal combustion engine and a clutch having a clutch output non-rotatably fixed to the rotor. The clutch is configured for being actuated between an engaged orientation for drivingly connecting the shaft to the clutch output and a disengaged orientation for drivingly disconnecting the shaft from the clutch output. The hybrid module also includes an actuator fixed to the housing. The actuator is configured for hydraulically actuating the clutch between the engaged orientation and the disengaged orientation.

Abstract: A shipping strap for a hybrid module includes a first annular surface, a second annular surface, and a central bore. The first annular surface includes a first orifice for receiving a first fastener for fixing the shipping strap to a hybrid module housing, or receiving a dowel pin for radially positioning the shipping strap relative to the hybrid module housing. The second annular surface includes a second orifice for receiving a second fastener for securing the shipping strap to a rotor for an electric machine to axially position the rotor in the hybrid module housing. In some example embodiments, the shipping strap has a through bore aligned with the central bore, and a lifting element installed in the central bore for installing the hybrid module in a multi-speed transmission. In an example embodiment, the lifting element is installed in the central bore by a threaded connection.

Abstract: A P1 hybrid module for a vehicle includes a housing, a motor stator, an input shaft, a resolver rotor, an output flange, a motor rotor, a housing plate, and a resolver stator. The housing is arranged for fixing to an engine and a multi-speed transmission. The motor stator is fixed to the housing. The input shaft is arranged for driving connection to a flange of a damper. The resolver rotor is fixed to the input shaft. The output flange is arranged for fixing to a torque converter. The motor rotor is rotatably fixed to the output flange. The housing plate is fixed to the housing by a first fastener. The resolver stator is fixed to the housing plate radially outside of the resolver rotor.

Abstract: An electric motor includes a rotor, a stator for rotationally driving the rotor and a rotor carrier hub for supporting the rotor on an outer circumferential surface thereof. The rotor carrier hub includes a groove on the outer circumferential surface. The electric motor also includes a clamping ring configured for holding the rotor axially in place on the rotor carrier hub. The clamping ring being fixed on the outer circumferential surface of the rotor carrier hub by at least one inner radial protrusion of the clamping ring extending into contact with the rotor carrier hub in the groove.

Abstract: An electric machine includes a stator core having opposing first and second end faces, an outer surface between the end faces, and a plurality of fluid passageways defined within the stator core. Each fluid passageway includes an entrance hole defined in the outer surface and an inboard passage extending along a length of the core and in fluid communication with the entrance hole. Each fluid passageway further includes an outboard passage extending along a length of the core and having a first exit hole defined in the first end face and an interconnecting passage connecting the inboard passage in fluid communication with the outboard passage.

Abstract: A hybrid module is configured for arrangement in a torque path upstream from a transmission and downstream from an internal combustion engine. The hybrid module includes a hybrid drive unit including an electric motor including a rotor. The hybrid module also includes a torque converter and a connector non-rotatably fixing the rotor to the torque converter. The connector includes a first section non-rotatably fixed to the rotor, a second section non-rotatably fixed to the torque converter and a retainer axially fixing the first section and the second section together in an intermeshing arrangement so the first section and the second section are non-rotatably fixed together.

Abstract: A hybrid module is configured for arrangement in a torque path upstream from a transmission and downstream from an internal combustion engine. The hybrid module includes an electric motor and a clutch. The electric motor includes a rotor and a rotor carrier supporting the rotor. The hybrid module also includes a damper assembly fixed to the rotor carrier. The clutch is configured for selectively coupling the damper assembly to a shaft drivingly coupled to the internal combustion engine. The damper assembly includes an output configured for connecting to an input shaft of the transmission.