Patents by Inventor Matthew R. Semler
Matthew R. Semler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250233002Abstract: An assembly includes a substrate; a coating including a Bingham fluid disposed on a surface of the substrate; and a discrete component partially embedded in or disposed on the coating including the Bingham fluid. A method includes irradiating a dynamic release structure disposed on a carrier, in which a discrete component is adhered to the dynamic release structure, the irradiating causing the discrete component to be released from the carrier; and receiving the released discrete component into or onto a coating disposed on a surface of a substrate, the coating comprising a Bingham fluid.Type: ApplicationFiled: April 4, 2025Publication date: July 17, 2025Inventors: Matthew R. Semler, Samuel Brown
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Publication number: 20250210404Abstract: A method is provided herein. The method includes (a) disposing a tape on a vacuum chuck, the tape including (i) a flexible polymer substrate; and (ii) an adhesive die catching film disposed on the flexible polymer substrate; and (b) applying suction to the tape to hold the tape on the vacuum chuck.Type: ApplicationFiled: March 12, 2025Publication date: June 26, 2025Applicant: Kulicke & Soffa Netherlands B.V.Inventors: Val Marinov, Matthew R. Semler, Samuel Brown
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Publication number: 20250201620Abstract: A method includes transferring multiple discrete components from a first substrate to a second substrate, including illuminating multiple regions on a top surface of a dynamic release layer, the dynamic release layer adhering the multiple discrete components to the first substrate, each of the irradiated regions being aligned with a corresponding one of the discrete components. The illuminating induces a plastic deformation in each of the irradiated regions of the dynamic release layer. The plastic deformation causes at least some of the discrete components to be concurrently released from the first substrate.Type: ApplicationFiled: December 20, 2024Publication date: June 19, 2025Inventors: Val Marinov, Ronn Kliger, Matthew R. Semler
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Patent number: 12266558Abstract: A system includes a vacuum chuck; and a tape. The tape includes a flexible polymer substrate; and an adhesive die catching film disposed on the flexible polymer substrate facing a front surface of the flexible polymer substrate. The tape is held on the vacuum chuck by suction applied to a rear surface of the flexible polymer substrate.Type: GrantFiled: December 7, 2020Date of Patent: April 1, 2025Assignee: Kulicke & Soffa Netherlands B.V.Inventors: Val Marinov, Matthew R. Semler, Samuel Brown
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Patent number: 12176239Abstract: A method includes transferring multiple discrete components from a first substrate to a second substrate, including illuminating multiple regions on a top surface of a dynamic release layer, the dynamic release layer adhering the multiple discrete components to the first substrate, each of the irradiated regions being aligned with a corresponding one of the discrete components. The illuminating induces a plastic deformation in each of the irradiated regions of the dynamic release layer. The plastic deformation causes at least some of the discrete components to be concurrently released from the first substrate.Type: GrantFiled: September 29, 2023Date of Patent: December 24, 2024Assignee: KULICKE & SOFFA NETHERLANDS B.V.Inventors: Val Marinov, Ronn Kliger, Matthew R. Semler
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Patent number: 12046504Abstract: A method includes determining an alignment error between a discrete component of a discrete component assembly mounted in a laser-assisted transfer system and a target position on a target substrate, the discrete component assembly including the discrete component adhered to a support by a dynamic release layer; based on the alignment error, determining a beam offset characteristic; and providing a signal indicative of the beam offset characteristic to an optical element of the laser-assisted transfer system, the optical element being configured to adjust a position of a beam pattern relative to the discrete component according to the beam offset characteristic.Type: GrantFiled: June 11, 2020Date of Patent: July 23, 2024Assignee: KULICKE & SOFFA NETHERLANDS B.V.Inventors: Matthew R. Semler, Samuel Brown, Rudolphus Hendrikus Hoefs
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Publication number: 20240105491Abstract: A method includes transferring multiple discrete components from a first substrate to a second substrate, including illuminating multiple regions on a top surface of a dynamic release layer, the dynamic release layer adhering the multiple discrete components to the first substrate, each of the irradiated regions being aligned with a corresponding one of the discrete components. The illuminating induces a plastic deformation in each of the irradiated regions of the dynamic release layer. The plastic deformation causes at least some of the discrete components to be concurrently released from the first substrate.Type: ApplicationFiled: September 29, 2023Publication date: March 28, 2024Inventors: Val Marinov, Ronn Kliger, Matthew R. Semler
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Patent number: 11804397Abstract: A method includes transferring multiple discrete components from a first substrate to a second substrate, including illuminating multiple regions on a top surface of a dynamic release layer, the dynamic release layer adhering the multiple discrete components to the first substrate, each of the irradiated regions being aligned with a corresponding one of the discrete components. The illuminating induces a plastic deformation in each of the irradiated regions of the dynamic release layer. The plastic deformation causes at least some of the discrete components to be concurrently released from the first substrate.Type: GrantFiled: November 15, 2021Date of Patent: October 31, 2023Assignee: KULICKE & SOFFA NETHERLANDS B.V.Inventors: Val Marinov, Ronn Kliger, Matthew R. Semler
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Publication number: 20230017084Abstract: A system includes a vacuum chuck; and a tape. The tape includes a flexible polymer substrate; and an adhesive die catching film disposed on the flexible polymer substrate facing a front surface of the flexible polymer substrate. The tape is held on the vacuum chuck by suction applied to a rear surface of the flexible polymer substrate.Type: ApplicationFiled: December 7, 2020Publication date: January 19, 2023Inventors: Val Marinov, Matthew R. Semler, Samuel Brown
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Publication number: 20220236557Abstract: A method includes determining an alignment error between a discrete component of a discrete component assembly mounted in a laser-assisted transfer system and a target position on a target substrate, the discrete component assembly including the discrete component adhered to a support by a dynamic release layer; based on the alignment error, determining a beam offset characteristic; and providing a signal indicative of the beam offset characteristic to an optical element of the laser-assisted transfer system, the optical element being configured to adjust a position of a beam pattern relative to the discrete component according to the beam offset characteristic.Type: ApplicationFiled: June 11, 2020Publication date: July 28, 2022Inventors: Matthew R. Semler, Samuel Brown, Rudolphus Hendrikus Hoefs
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Publication number: 20220238366Abstract: An assembly includes a substrate; a coating including a Bingham fluid disposed on a surface of the substrate; and a discrete component partially embedded in or disposed on the coating including the Bingham fluid. A method includes irradiating a dynamic release structure disposed on a carrier, in which a discrete component is adhered to the dynamic release structure, the irradiating causing the discrete component to be released from the carrier; and receiving the released discrete component into or onto a coating disposed on a surface of a substrate, the coating comprising a Bingham fluid.Type: ApplicationFiled: June 11, 2020Publication date: July 28, 2022Inventors: Matthew R. Semler, Samuel Brown
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Publication number: 20220076983Abstract: A method includes transferring multiple discrete components from a first substrate to a second substrate, including illuminating multiple regions on a top surface of a dynamic release layer, the dynamic release layer adhering the multiple discrete components to the first substrate, each of the irradiated regions being aligned with a corresponding one of the discrete components. The illuminating induces a plastic deformation in each of the irradiated regions of the dynamic release layer. The plastic deformation causes at least some of the discrete components to be concurrently released from the first substrate.Type: ApplicationFiled: November 15, 2021Publication date: March 10, 2022Inventors: Val Marinov, Ronn Kliger, Matthew R. Semler
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Patent number: 11201077Abstract: A method includes transferring multiple discrete components from a first substrate to a second substrate, including illuminating multiple regions on a top surface of a dynamic release layer, the dynamic release layer adhering the multiple discrete components to the first substrate, each of the irradiated regions being aligned with a corresponding one of the discrete components. The illuminating induces a plastic deformation in each of the irradiated regions of the dynamic release layer. The plastic deformation causes at least some of the discrete components to be concurrently released from the first substrate.Type: GrantFiled: April 25, 2018Date of Patent: December 14, 2021Inventors: Val Marinov, Ronn Kliger, Matthew R. Semler
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Publication number: 20200168498Abstract: A method includes transferring multiple discrete components from a first substrate to a second substrate, including illuminating multiple regions on a top surface of a dynamic release layer, the dynamic release layer adhering the multiple discrete components to the first substrate, each of the irradiated regions being aligned with a corresponding one of the discrete components. The illuminating induces a plastic deformation in each of the irradiated regions of the dynamic release layer. The plastic deformation causes at least some of the discrete components to be concurrently released from the first substrate.Type: ApplicationFiled: March 25, 2018Publication date: May 28, 2020Applicant: Uniqarta, Inc.Inventors: Val Marinov, Ronn Kliger, Matthew R. Semler
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Patent number: 9862141Abstract: Electronic components are often assembled using robotic equipment, such as pick-and-place machines, that is not optimized for components such as ultra-thin semiconductor bare dice. Selective laser-assisted die transfer is described based on the unique blistering behavior of a multilayer dynamic release layer when irradiated by low energy focused laser pulse(s) in which the blister creates translation of the article being placed. Accurate placement results are provided with negligible lateral and angular displacement.Type: GrantFiled: December 14, 2015Date of Patent: January 9, 2018Assignee: NDSU RESEARCH FOUNDATIONInventors: Val R. Marinov, Orven Swenson, Mark Pavicic, Ross A. Miller, Zhigang Chen, Ferdous Sarwar, Matthew R. Semler
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Publication number: 20170313044Abstract: Electronic components are often assembled using robotic equipment, such as pick-and-place machines, that is not optimized for components such as ultra-thin semiconductor bare dice. Selective laser-assisted die transfer is described based on the unique blistering behavior of a multilayer dynamic release layer when irradiated by low energy focused laser pulse(s) in which the blister creates translation of the article being placed. Accurate placement results are provided with negligible lateral and angular displacement.Type: ApplicationFiled: December 14, 2015Publication date: November 2, 2017Applicant: NDSU RESEARCH FOUNDATIONInventors: Val R. Marinov, Orven Swenson, Mark Pavicic, Ross A. Miller, Zhigang Chen, Ferdous Sarwar, Matthew R. Semler
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Publication number: 20140238592Abstract: Electronic components are often assembled using robotic equipment, such as pick-and-place machines, that is not optimized for components such as ultra-thin semiconductor bare dice. Selective laser-assisted die transfer is described based on the unique blistering behavior of a multilayer dynamic release layer when irradiated by low energy focused laser pulse(s) in which the blister creates translation of the article being placed. Accurate placement results are provided with negligible lateral and angular displacement.Type: ApplicationFiled: October 4, 2013Publication date: August 28, 2014Applicant: NDSU RESEARCH FOUNDATIONInventors: Val R. Marinov, Orven Swenson, Mark Pavicic, Ross A. Miller, Zhigang Chen, Ferdous Sarwar, Matthew R. Semler