Patents by Inventor Matthew S. Bedoya

Matthew S. Bedoya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230022904
    Abstract: A polyethylene comprising of ethylene derived units and 0.5 wt % to 10 wt % C3 to C12 ?-olefin derived units may be synthesized using a mixed catalyst that comprises rac-dimethylsilylbis(tetrahydroindenyl)zirconium dichloride and a zirconium co-catalyst in a mole ratio of 50:50 to 90:10, and wherein the zirconium co-catalyst is a poor comonomer incorporator as compared to the rac-dimethylsilylbis(tetrahydroindenyl)zirconium dichloride catalyst. Such a polyethylene may have a density of 0.91 g/cm3 to 0.93 g/cm3, an I2 value of 0.5 g/10 min to 2 g/10 min, an I21 value of 25 g/10 min to 75 g/10 min, an I21/I2 ratio of 25 to 75, a molar reversed-co-monomer index (RCI,m) of 30 to 180, a phase angle equal or lower than 70° at complex modulus G* of 10,000 Pa, a ?2 of 1.5 radians to ?1.5 radians, and a low density population of 50% and 70% by weight of the polyethylene.
    Type: Application
    Filed: November 18, 2020
    Publication date: January 26, 2023
    Inventors: Matthew W. HOLTCAMP, Matthew S. BEDOYA, Timothy M. BOLLER, Hasnain RANGWALLA, David F. SANDERS, Ching-Tai LUE, Dongming LI, Adriana S. SILVA, Ru XIE, Joseph A. MOEBUS
  • Publication number: 20220289883
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 15, 2022
    Inventors: Rohan A. HULE, Antonios K. DOUFAS, Derek W. THURMAN, Crisita Carmen H. ATIENZA, Matthew W. HOLTCAMP, David F. SANDERS, Matthew S. BEDOYA
  • Publication number: 20220275015
    Abstract: The present disclosure provides metallocene catalyst compounds including at least one —Si— containing linker, catalyst systems including such compounds, and uses thereof. Catalyst compounds of the present disclosure can be hafnium-containing compounds having one or more cyclopentadiene ligand(s) substituted with one or more silyl neopentyl groups and linked with at least one —Si-containing linker. In another class of embodiments, the present disclosure is directed to polymerization processes to produce polyolefin polymers from catalyst systems including one or more olefin polymerization catalysts, at least one activator, and an optional support.
    Type: Application
    Filed: July 28, 2020
    Publication date: September 1, 2022
    Inventors: Matthew W. Holtcamp, Charles J. Harlan, Subramaniam Kuppuswamy, Matthew S. Bedoya
  • Patent number: 11369949
    Abstract: The present disclosure provides bridged metallocene catalyst compounds comprising —Si—Si— bridges, catalyst systems comprising such compounds, and uses thereof. Catalyst compounds of the present disclosure can be hafnium-containing compounds having one or more cyclopentadiene ligand(s) substituted with one or more silyl neopentyl groups and linked with an Si—Si-containing bridge. In another class of embodiments, the present disclosure is directed to polymerization processes to produce polyolefin polymers from catalyst systems comprising one or more olefin polymerization catalysts, at least one activator, and an optional support.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: June 28, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Subramaniam Kuppuswamy, Matthew W. Holtcamp, Matthew S. Bedoya, Laughlin G. McCullough
  • Patent number: 11370860
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Grant
    Filed: October 4, 2017
    Date of Patent: June 28, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
  • Patent number: 11306162
    Abstract: The present disclosure provides bridged metallocene catalyst compounds including at least two —Si—Si— bridges, catalyst systems including such compounds, and uses thereof. Catalyst compounds of the present disclosure can be hafnium-containing compounds having one or more cyclopentadiene ligand(s) substituted with one or more silyl neopentyl groups and linked with at least two Si—Si-containing bridges. In another class of embodiments, the present disclosure is directed to polymerization processes to produce polyolefin polymers from catalyst systems including one or more olefin polymerization catalysts, at least one activator, and an optional support.
    Type: Grant
    Filed: April 8, 2020
    Date of Patent: April 19, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Subramaniam Kuppuswamy, Matthew W. Holtcamp, Matthew S. Bedoya, Laughlin G. McCullough
  • Patent number: 11274196
    Abstract: A polyethylene composition comprising from about 0.5 to about 20 wt % of alpha-olefin derived units other than ethylene-derived units, with the balance including ethylene-derived units, total internal unsaturations (Vy1+Vy2+T1) of from about 0.10 to about 0.40 per 1000 carbon atoms, an MI of from about 0.1 to about 6 g/10 min, an HLMI of from about 5.0 to about 40 g/10 min, a density of from about 0.890 to about 0.940 g/ml, a Tw1-Tw2 value of from about ?25 to about ?20° C., an Mw1/Mw2 value of from about 1.2 to about 2.0, an Mw/Mn of from about 4.5 to about 12, an Mz/Mw of from about 2.0 to about 3.0, an Mz/Mn of from about 7.0 to about 20, and a g?(vis) greater than 0.90.
    Type: Grant
    Filed: June 22, 2018
    Date of Patent: March 15, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Dongming Li, Ching-Tai Lue, Adriana S. Silva, Matthew W. Holtcamp, Laughlin G. McCullough, David F. Sanders, Matthew S. Bedoya
  • Publication number: 20220033536
    Abstract: In an embodiment, a method for producing a polyolefin is provided. The method includes: contacting a first composition and a second composition in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the second catalyst and a second diluent; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.
    Type: Application
    Filed: October 30, 2019
    Publication date: February 3, 2022
    Inventors: Kevin A. Stevens, David F. Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
  • Publication number: 20220033537
    Abstract: In an embodiment, a method for producing a polyolefin includes contacting a first composition and a second composition in in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, a first activator, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the third catalyst, a second activator, and a second diluent, and the third composition comprises a mol ratio of the third catalyst to the second catalyst to the first catalyst of from 10:35:55 to 60:15:25, such as 30:20:30; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.
    Type: Application
    Filed: October 30, 2019
    Publication date: February 3, 2022
    Inventors: Kevin A. Stevens, David F. Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
  • Publication number: 20220033535
    Abstract: The present disclosure provides processes for polymerizing olefin(s). In at least one embodiment, a method for producing a polyolefin is provided. The method includes contacting a first composition and a second composition in a line to form a third composition. The first composition includes a contact product of a first catalyst, a second catalyst, a support, a first activator, and a diluent, and the mol ratio of first catalyst to second catalyst is from 90:10 to 40:60. The second composition includes a contact product of the second catalyst, a second activator, and a second diluent. The third composition includes a mol ratio of first catalyst to second catalyst of from 89:11 to 10:90. The method includes introducing the third composition from the line into a gas-phase fluidized bed reactor, exposing the third composition to polymerization conditions, and obtaining a polyolefin.
    Type: Application
    Filed: October 30, 2019
    Publication date: February 3, 2022
    Inventors: Kevin A. Stevens, David F. Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
  • Publication number: 20210395400
    Abstract: The present disclosure provides processes for polymerizing olefin(s). Methods can include contacting a first composition and a second composition in a line to form a third composition. The first composition can include a contact product of a first catalyst, a second catalyst, a support, a first activator, a mineral oil. The second composition can include a contact product of an activator, a diluent, and the first catalyst or the second catalyst. Methods can include introducing the third composition from the line into a gas-phase fluidized bed reactor, introducing a condensing agent to the line and/or the reactor, exposing the third composition to polymerization conditions, and/or obtaining a polyolefin.
    Type: Application
    Filed: October 30, 2019
    Publication date: December 23, 2021
    Inventors: David F. Sanders, Ryan W. Impelman, Matthew W. Holtcamp, Matthew S. Bedoya
  • Patent number: 11198747
    Abstract: The present disclosure relates to dual catalyst systems and processes for use thereof. The present disclosure further provides a catalyst system that is a combination of at least two hafnium metallocene catalyst compounds. The catalyst systems may be used for olefin polymerization processes. The present disclosure further provides for polymers, which can be formed by processes and catalyst systems of the present disclosure.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: December 14, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Matthew W. Holtcamp, Laughlin G. McCullough, Kevin A. Stevens, Subramaniam Kuppuswamy, Matthew S. Bedoya
  • Patent number: 11186601
    Abstract: This invention relates to metallocene compounds represented by the formula: catalyst systems comprising said metallocene compound and an activator or a reaction product of the metallocene compound with the at least one activator, and polymerization processes using such metallocene compounds and activators, where Cpa and Cpb are optionally-substituted cyclopentadienyl rings; A is bridging group; q is zero or 1; Q is O, O(CR3R4)m, (CR3R4)mO, or (CR3R4)m; m is 0 to 18; Z is (CR3R4)2; LA is a Lewis acid; M is a transition metal; X1 and X2 are independently R5 or OR5; R1 and R2 are independently selected from optionally-substituted hydrocarbyl groups; R3 and R4 are independently selected from the group consisting of H, halogen, and an optionally-substituted hydrocarbyl group; and R5 is alkyl, aryl, perfluoroalkyl, or perfluoroaryl.
    Type: Grant
    Filed: August 27, 2019
    Date of Patent: November 30, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Matthew W. Holtcamp, Charles J. Harlan, Subramaniam Kuppuswamy, Matthew S. Bedoya, Kevin A. Stevens
  • Publication number: 20210238321
    Abstract: A polyethylene composition having from about 0.5 to about 20 wt % of alpha-olefin derived units other than ethyl-ene-derived units, with the balance including ethylene-derived units, total internal unsaturations (Vy1+Vy2+T1) of from about 0.15 to about 0.40 per 1000 carbon atoms, an MI of from about 0.1 to about 6 g/10 min, an HLM1 of from about 5.0 to about 40 g/10 min, a density of from about 0.890 to about 0.940 g/ml, a Tw1-Tw2 value of from about ?50 to about ?23° C., an Mw1/Mw2 value of from about 2.0 to about 3.5, an Mw/Mn of from about 4.5 to about 12, an Mz/Mw of from about 2.5 to about 3.0, an Mz/Mn of from about 15 to about 25, and a g?(vis) greater than 0.90.
    Type: Application
    Filed: June 18, 2019
    Publication date: August 5, 2021
    Inventors: Adrianna S. Silva, Dongming Li, Chlng-Tai Lue, Matthew W. Holtcamp, Subramaniam Kuppuswamy, David F. Sanders, Matthew S. Bedoya, Laughlin G. McCullough
  • Publication number: 20210179650
    Abstract: The present disclosure related to iron-containing compounds including a 2,6-diiminoaryl ligand and one or more substituted hydrocarbyl substituents. Catalysts, catalyst systems, and processes of the present disclosure can provide polyolefins with high or low molecular weight, low comonomer content, narrow polydispersity indices, and broad orthogonal composition distribution. The present disclosure provides new and improved iron-containing catalysts with enhanced solubility in hydrophobic (nonpolar) solvents.
    Type: Application
    Filed: December 11, 2020
    Publication date: June 17, 2021
    Inventors: Matthew W. Holtcamp, Robert L. Halbach, Subramaniam Kuppuswamy, Matthew S. Bedoya
  • Patent number: 11034827
    Abstract: Heterophasic copolymers of propylene and an alpha olefin comonomer having a matrix phase and a fill phase, particularly, a heterophasic copolymer having a high fill phase content (greater than or equal to 50%), are provided herein. Polymerization methods and catalyst systems for producing such heterophasic copolymers are also provided.
    Type: Grant
    Filed: April 9, 2019
    Date of Patent: June 15, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Lubin Luo, Xin Chen, Yen-Hao Lin, Anupriya Jain, Matthew S. Bedoya, Medrado M. Leal, Rebecca C. Savage, Rachel G. Terry, Sergey Yakovlev
  • Publication number: 20210079137
    Abstract: A metallocene catalyst compound can comprise a structure represented by formula (F-MC) below comprising a first cyclopentadienyl ring with carbon atoms directly connected with R1, R2, R4, and R5, and a second cyclopentadienyl ring with carbon atoms directly connected with R10, R11, R12, and R13, and a bridging group (BG) directly connecting the first and second cyclopentadienyl rings A catalyst system can include the metallocene compound, a non-coordinating anion type activator comprising a supported alumoxane or aluminum alkyl, and optionally a scavenger. A process for making a polymeric product can comprise: contacting a C2-C22 alpha-olefin feed with the catalyst system to obtain a polymerization reaction mixture; and obtaining a polymer product from the polymerization reaction mixture. A polymer product can be made by the process to exhibit at least an Mn from 7,000 g/mol to 70,000 g/mol and a PDI from 4.1 to 9.0.
    Type: Application
    Filed: November 5, 2020
    Publication date: March 18, 2021
    Inventors: Matthew W. Holtcamp, Subramaniam Kuppuswamy, Matthew S. Bedoya, Kevin A. Stevens
  • Patent number: 10934376
    Abstract: Provided herein are polyethylene compositions with broad orthogonal composition distribution. The polyethylene compositions may comprise at least 65 wt % ethylene-derived units and from 0 to 35 wt % of C3 to C12 olefin comonomer-derived units, and furthermore may exhibit a reversed comonomer index (RCI,m) of 100 kg/mol or greater, a Tw1-Tw2 value of from ?16 to ?38° C., and an Mw1/Mw2 value of at least 0.9, such as 0.9 to 4. Also provided are processes for making the polyethylene compositions, as well as films made from the polyethylene compositions. Such films may feature superior film stiffness for a given polyethylene composition density, and accordingly such films in some embodiments have average MD/TD modulus and density satisfying the following equation: Avg. Modulus?1.2*(C1*Density?C2), where C1 and C2 are constants, such as C1=2,065,292 and C2=1,872,345.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: March 2, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Dongming Li, Matthew W. Holtcamp, Ching-Tai Lue, Adriana S. Silva, David F. Sanders, Subramaniam Kuppuswamy, Matthew S. Bedoya
  • Publication number: 20210054111
    Abstract: A mixed metallocene catalyst system can comprise at least one metallocene catalyst compound comprising a structure represented by formula (A) below and optionally at least one other metallocene catalyst compound having a structure represented by formula (B) below: A mixed metallocene catalyst system can additionally include a non-coordinating anion type activator comprising a supported alumoxane or aluminum alkyl, and optionally a scavenger. A process for making a polymeric product can comprise: contacting a C2-C22 alpha-olefin feed with the catalyst system to obtain a polymerization reaction mixture; and obtaining a polymer product from the polymerization reaction mixture. A polymer product can be made by the process.
    Type: Application
    Filed: November 5, 2020
    Publication date: February 25, 2021
    Inventors: Matthew W. Holtcamp, Subramaniam Kuppuswamy, Matthew S. Bedoya, Kevin A. Stevens, Ching-Tai Lue, Hasnain Rangwalla
  • Patent number: 10927204
    Abstract: The present disclosure provides iron-containing catalyst compounds having a carbene ligand. Catalyst compounds of the present disclosure can be asymmetric, having an electron donating side of the catalyst and an electron deficient side of the catalyst. In some embodiments, catalysts of the present disclosure provide catalyst productivity values of 500 gPgcat?1hr?1 or greater and polyolefins, such as polyethylene copolymers, having comonomer content of 8 wt % or greater, a g? vis value of 0.95 or greater, internal unsaturation content greater than 0.2 unsaturations per 1,000 carbons, broad orthogonal composition distribution, an Mn of 20,000 g/mol or greater, an Mw of 200,000 g/mol or greater, and an Mz/Mw from 2 to 5 or greater.
    Type: Grant
    Filed: October 5, 2018
    Date of Patent: February 23, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Matthew W. Holtcamp, Subramaniam Kuppuswamy, Matthew S. Bedoya