Patents by Inventor Matthew S. Hale

Matthew S. Hale has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10309157
    Abstract: A cutting element for use in a drilling bit and/or a milling bit having a cutter body made of a substrate having an upper surface, and a superabrasive layer overlying the upper surface of the substrate. The cutting element further includes a sleeve extending around a portion of a side surface of the superabrasive layer and a side surface of the substrate, wherein the sleeve exerts a radially compressive force on the superabrasive layer.
    Type: Grant
    Filed: November 8, 2017
    Date of Patent: June 4, 2019
    Assignees: Baker Hughes Incorporated, Element Six (Production) (PTY) LTD., Element Six Limited
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, Konstantin E. Morozov, John H. Liversage, Danny E. Scott, L. Allen Sinor
  • Patent number: 10006253
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: June 26, 2018
    Assignees: Baker Hughes Incorporated, Element Six LTD
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
  • Publication number: 20180066478
    Abstract: A cutting element for use in a drilling bit and/or a milling bit having a cutter body made of a substrate having an upper surface, and a superabrasive layer overlying the upper surface of the substrate. The cutting element further includes a sleeve extending around a portion of a side surface of the superabrasive layer and a side surface of the substrate, wherein the sleeve exerts a radially compressive force on the superabrasive layer.
    Type: Application
    Filed: November 8, 2017
    Publication date: March 8, 2018
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, Konstantin E. Morozov, John H. Liversage, Danny E. Scott, L. Allen Sinor
  • Patent number: 9816324
    Abstract: A cutting element for use in a drilling bit and/or a milling bit having a cutter body made of a substrate having an upper surface, and a superabrasive layer overlying the upper surface of the substrate. The cutting element further includes a sleeve extending around a portion of a side surface of the superabrasive layer and a side surface of the substrate, wherein the sleeve exerts a radially compressive force on the superabrasive layer.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: November 14, 2017
    Assignees: Baker Hughes, Element Six (Production) (PTY) (LTD)., Element Six Limited
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, Konstantin E. Morozov, John H. Liversage, Danny E. Scott, L. Allen Sinor
  • Publication number: 20150060152
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.
    Type: Application
    Filed: November 6, 2014
    Publication date: March 5, 2015
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
  • Patent number: 8919462
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: December 30, 2014
    Assignees: Baker Hughes Incorporated, Element Six Ltd
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
  • Publication number: 20140299387
    Abstract: A cutting element for use in a drilling bit and/or a milling bit having a cutter body made of a substrate having an upper surface, and a superabrasive layer overlying the upper surface of the substrate. The cutting element further includes a sleeve extending around a portion of a side surface of the superabrasive layer and a side surface of the substrate, wherein the sleeve exerts a radially compressive force on the superabrasive layer.
    Type: Application
    Filed: June 18, 2014
    Publication date: October 9, 2014
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, Konstantin E. Morozov, John H. Liversage, Danny E. Scott, L. Allen Sinor
  • Patent number: 8757299
    Abstract: A cutting element for use in a drilling bit and/or milling bit having a cutter body made of a substrate having an upper surface, and a superabrasive layer overlying the upper surface of the substrate. The cutting element further including a sleeve extending around a portion of a side surface of the superabrasive layer and a side surface of the substrate, wherein the sleeve exerts a radially compressive force on the superabrasive layer.
    Type: Grant
    Filed: July 8, 2010
    Date of Patent: June 24, 2014
    Assignees: Baker Hughes Incorporated, Element Six (Production) (Pty) Ltd., Element Six Limited
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, Konstantin E. Morozov, John H. Liversage, Danny E. Scott, Allen Sinor
  • Patent number: 8684112
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.
    Type: Grant
    Filed: April 22, 2011
    Date of Patent: April 1, 2014
    Assignees: Baker Hughes Incorporated, Element Six Ltd
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
  • Publication number: 20140048339
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.
    Type: Application
    Filed: October 25, 2013
    Publication date: February 20, 2014
    Applicants: Element Six Limited, Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
  • Publication number: 20110259642
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.
    Type: Application
    Filed: April 22, 2011
    Publication date: October 27, 2011
    Applicants: ELEMENT SIX (PRODUCTION) (PTY) LTD., BAKER HUGHES INCORPORATED
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
  • Publication number: 20110024200
    Abstract: A cutting element for use in a drilling bit and/or milling bit having a cutter body made of a substrate having an upper surface, and a superabrasive layer overlying the upper surface of the substrate. The cutting element further including a sleeve extending around a portion of a side surface of the superabrasive layer and a side surface of the substrate, wherein the sleeve exerts a radially compressive force on the superabrasive layer.
    Type: Application
    Filed: July 8, 2010
    Publication date: February 3, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, Konstantin E. Morozov, John H. Liversage, Danny E. Scott, Allen Sinor
  • Publication number: 20090087014
    Abstract: A system and method for identifying a status such as, for example, skew and/or double feed, of a scanned image.
    Type: Application
    Filed: October 1, 2007
    Publication date: April 2, 2009
    Applicant: LOCKHEED MARTIN CORPORATION
    Inventors: Mark D. Goodwin, Matthew S. Hale