Patents by Inventor Matthew T. Sutton

Matthew T. Sutton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12073743
    Abstract: Embodiments of the present invention comprise a dynamic motion seat with at least five directions of motion for vehicle simulation.
    Type: Grant
    Filed: April 12, 2022
    Date of Patent: August 27, 2024
    Assignee: ACME WORLDWIDE ENTERPRISES, INC.
    Inventors: Randall S. Gurule, Douglas D. Sutton, E. Victor Maestas, Peter Agnew, Matthew Hastey, Michael T. Skelton
  • Patent number: 11499312
    Abstract: A collapsible acoustic honeycomb ceiling installation can be made by cutting desired material into panels. Next, a manufacturer can cut one or more notches into the panels. The manufacturer can assemble the collapsible acoustic honeycomb ceiling installation by aligning the one or more notches on the panels and slideably connecting the panels. The resultant collapsible acoustic honeycomb ceiling installation can provide a versatile decorative feature to a space while maintaining or altering the acoustics of the space as desired. Further, because the ceiling installation is collapsible, a manufacturer or installer can easily transport, install, and remove the ceiling installation.
    Type: Grant
    Filed: October 9, 2018
    Date of Patent: November 15, 2022
    Assignee: 3FORM, LLC
    Inventors: Charles H. Moore, Matthew T. Sutton, Danielle P. Hadley, Guillaume Martin, Michael Damen
  • Publication number: 20190111652
    Abstract: A decorative resin panel having a thickness of at least about 1/16? to about 2?, a length of at least about 3? to about 5?, and a width of at least about 5? to about 10?. The decorative resin panel can include a rigid thermoplastic resin sheet with a layer of decorative objects embedded on at least one surface. The layer of decorative objects can provide a variable, high relief tactile feature to the at least one surface of the decorative resin panel that corresponds to a shape of the layer of decorative objects. The resultant decorative resin panel can be used in both exterior and interior decorative and/or structural applications.
    Type: Application
    Filed: October 15, 2018
    Publication date: April 18, 2019
    Inventors: E. Egan Metcalf, Cory M. Pymm, David J. Martin, Matthew T. Sutton
  • Publication number: 20190106883
    Abstract: A collapsible acoustic honeycomb ceiling installation can be made by cutting desired material into panels. Next, a manufacturer can cut one or more notches into the panels. The manufacturer can assemble the collapsible acoustic honeycomb ceiling installation by aligning the one or more notches on the panels and slideably connecting the panels. The resultant collapsible acoustic honeycomb ceiling installation can provide a versatile decorative feature to a space while maintaining or altering the acoustics of the space as desired. Further, because the ceiling installation is collapsible, a manufacturer or installer can easily transport, install, and removed the ceiling installation.
    Type: Application
    Filed: October 9, 2018
    Publication date: April 11, 2019
    Inventors: Charles H. Moore, Matthew T. Sutton, Danielle P. Hadley, Guillaume Martin, Michael Damen
  • Publication number: 20180257339
    Abstract: A method of manufacturing a resin panel with a natural, oxidation flake layer comprises applying a solution to a material and allowing an oxidation flake layer to form, such as a rust layer on a metal sheet. A manufacturer can then layer the material with the oxidation flake layer and a thermoplastic substrate, so the thermoplastic substrate is facing the oxidation flake layer. A manufacturer can then heat the layers to the glass transition temperature of the thermoplastic substrate, causing the thermoplastic substrate to bond to the oxidized elements of the oxidation flake layer. The manufacturer can then separate the material from the thermoplastic substrate, thereby stripping the bonded oxidation flake layer away from the material where it remains embedded in the thermoplastic substrate. The resultant resin panel has a natural, translucent oxidation flake design, which can be used in both exterior and interior decorative and/or structural applications.
    Type: Application
    Filed: March 13, 2018
    Publication date: September 13, 2018
    Inventors: E. Egan Metcalf, David J. Martin, Matthew T. Sutton
  • Patent number: 9855731
    Abstract: Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing, decorative architectural resin panels having high-resolution image layers. In particular, at least one implementation includes a laminated resin panel having a decorative image layer formed from layered or cross-linked ink free from cracks, splits, or other deformation. Additional implementations relate to curved or otherwise non-planar decorative architectural resin panels having high-resolution image layers.
    Type: Grant
    Filed: November 1, 2013
    Date of Patent: January 2, 2018
    Assignee: 3FORM, LLC
    Inventors: Matthew T. Sutton, John E. C. Willham
  • Patent number: 9702146
    Abstract: Implementations of the present invention relate to for incorporating virgin or recycled thermoplastic resin materials into architectural thermoplastic panels that have ordered and reproducible geometric patterns. More specifically, at least one implementation provides a method for fusing thermoplastic elongated members, such as circular rods and rectangular bars, sourced from recycled thermoplastic resin to form the architectural thermoplastic panels.
    Type: Grant
    Filed: May 10, 2012
    Date of Patent: July 11, 2017
    Assignee: 3Form, LLC
    Inventors: Matthew T. Sutton, John E. C. Willham, Charles H. Moore
  • Patent number: 9097015
    Abstract: An architectural panel comprises a structured core embedded in a resin material such that the resin material fills the cells of the structured core. In at least one implementation, a method of making the panel comprises pressing two or more resin substrates about the structured core at a pressure and temperature such that the resin substrates flow into and fill the cells of the structured core. In at least one other implementation, a method of making the panel comprises placing the structured core into a form, pouring a liquid resin material into the form, and allowing the resin material to harden.
    Type: Grant
    Filed: October 11, 2012
    Date of Patent: August 4, 2015
    Assignee: 3form, LLC
    Inventors: Charles H. Moore, Matthew T. Sutton, John E. C. Willham
  • Patent number: 9090117
    Abstract: Implementations of the present invention relate to decorative thermoplastic resin panels, which can include one or more recesses. The recess of the thermoplastic resin panels can have texture or texture patterns that differ from the texture or texture patterns of non-recessed portions or other recesses of the decorative thermoplastic resin panel. Additionally, the present invention relates to a method for forming recesses in thermoplastic panels with a flexible die.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: July 28, 2015
    Assignee: 3form, LLC
    Inventors: Charles H. Moore, Matthew T. Sutton, John E. C. Willham, M. Hoyst Brewster
  • Publication number: 20150183264
    Abstract: Implementations of the present invention relate to decorative thermoplastic resin panels, which can include one or more recesses. The recess of the thermoplastic resin panels can have texture or texture patterns that differ from the texture or texture patterns of non-recessed portions or other recesses of the decorative thermoplastic resin panel. Additionally, the present invention relates to a method for forming recesses in thermoplastic panels with a flexible die.
    Type: Application
    Filed: March 13, 2015
    Publication date: July 2, 2015
    Inventors: Charles H. Moore, Matthew T. Sutton, John E.C. Willham, M. Hoyt Brewster
  • Patent number: 8968854
    Abstract: Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing architectural resin panels having a thick three-dimensional interlayer. In particular, at least one implementation includes a layup assembly that includes a decorative interlayer, positioned between resin sheets, that decorative interlayer comprising one or more three-dimensional decorative objects and one or more resin blocks. At least one implementation also includes a single-step lamination or pressing process that uses a combination of heat and pressure to melt the resin sheets and the resin blocks together, forming a decorative resin panel which includes the three-dimensional objects.
    Type: Grant
    Filed: May 10, 2012
    Date of Patent: March 3, 2015
    Assignee: 3form, LLC
    Inventors: Guillaume Martin, Charles H. Moore, Matthew T. Sutton
  • Publication number: 20140314896
    Abstract: Implementations of the present disclosure relate to systems, methods, and apparatus for finishing polymer products and producing one or more designs, textures, and/or embossment patterns on the surface thereof. At least one implementation includes a printed mold that a manufacturer can produce quickly and inexpensively by producing a three-dimensional representation of a two-dimensional image on the surface of a substrate material. The printed mold also can allow the manufacturer to customize designs, textures, and/or embossment patterns on polymer products, while reducing manufacturing costs.
    Type: Application
    Filed: March 14, 2014
    Publication date: October 23, 2014
    Applicant: 3form, Inc.
    Inventors: Matthew T. Sutton, John E.C. Willham, Charles H. Moore, M. Hoyt Brewster
  • Publication number: 20140283472
    Abstract: An architectural panel comprises a structured core embedded in a resin material such that the resin material fills the cells of the structured core. In at least one implementation, a method of making the panel comprises pressing two or more resin substrates about the structured core at a pressure and temperature such that the resin substrates flow into and fill the cells of the structured core. In at least one other implementation, a method of making the panel comprises placing the structured core into a form, pouring a liquid resin material into the form, and allowing the resin material to harden.
    Type: Application
    Filed: October 11, 2012
    Publication date: September 25, 2014
    Inventors: Charles H. Moore, Matthew T. Sutton, John E.C. Willham
  • Publication number: 20140272294
    Abstract: Implementations of the present invention relate to decorative thermoplastic resin panels, which can include one or more recesses. The recess of the thermoplastic resin panels can have texture or texture patterns that differ from the texture or texture patterns of non-recessed portions or other recesses of the decorative thermoplastic resin panel. Additionally, the present invention relates to a method for forming recesses in thermoplastic panels with a flexible die.
    Type: Application
    Filed: February 22, 2012
    Publication date: September 18, 2014
    Applicant: 3form, Inc.
    Inventors: Charles H. Moore, Matthew T. Sutton, John E.C. Willham, M. Hoyst Brewster
  • Publication number: 20140220317
    Abstract: Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing, decorative architectural resin panels having high-resolution image layers. In particular, at least one implementation includes a laminated resin panel having a decorative image layer formed from layered or cross-linked ink free from cracks, splits, or other deformation. Additional implementations relate to curved or otherwise non-planar decorative architectural resin panels having high-resolution image layers.
    Type: Application
    Filed: November 1, 2013
    Publication date: August 7, 2014
    Applicant: 3form, Inc.
    Inventors: Matthew T. Sutton, John E.C. Willham
  • Publication number: 20140065341
    Abstract: Implementations of the present invention relate to for incorporating virgin or recycled thermoplastic resin materials into architectural thermoplastic panels that have ordered and reproducible geometric patterns. More specifically, at least one implementation provides a method for fusing thermoplastic elongated members, such as circular rods and rectangular bars, sourced from recycled thermoplastic resin to form the architectural thermoplastic panels.
    Type: Application
    Filed: May 10, 2012
    Publication date: March 6, 2014
    Inventors: Matthew T. Sutton, John E.C. Wilham, Charles H. Moore
  • Publication number: 20120288694
    Abstract: Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing architectural resin panels having a thick three-dimensional interlayer. In particular, at least one implementation includes a layup assembly that includes a decorative interlayer, positioned between resin sheets, that decorative interlayer comprising one or more three-dimensional decorative objects and one or more resin blocks. At least one implementation also includes a single-step lamination or pressing process that uses a combination of heat and pressure to melt the resin sheets and the resin blocks together, forming a decorative resin panel which includes the three-dimensional objects.
    Type: Application
    Filed: May 10, 2012
    Publication date: November 15, 2012
    Applicant: 3FORM, INC.
    Inventors: Guillaume Martin, Charles H. Moore, Matthew T. Sutton
  • Patent number: D652958
    Type: Grant
    Filed: May 2, 2011
    Date of Patent: January 24, 2012
    Assignee: 3form, Inc.
    Inventors: Jill A. Canales, E. Egan Metcalf, Matthew T. Sutton