Patents by Inventor Matthew T. Sutton
Matthew T. Sutton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12073743Abstract: Embodiments of the present invention comprise a dynamic motion seat with at least five directions of motion for vehicle simulation.Type: GrantFiled: April 12, 2022Date of Patent: August 27, 2024Assignee: ACME WORLDWIDE ENTERPRISES, INC.Inventors: Randall S. Gurule, Douglas D. Sutton, E. Victor Maestas, Peter Agnew, Matthew Hastey, Michael T. Skelton
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Patent number: 11499312Abstract: A collapsible acoustic honeycomb ceiling installation can be made by cutting desired material into panels. Next, a manufacturer can cut one or more notches into the panels. The manufacturer can assemble the collapsible acoustic honeycomb ceiling installation by aligning the one or more notches on the panels and slideably connecting the panels. The resultant collapsible acoustic honeycomb ceiling installation can provide a versatile decorative feature to a space while maintaining or altering the acoustics of the space as desired. Further, because the ceiling installation is collapsible, a manufacturer or installer can easily transport, install, and remove the ceiling installation.Type: GrantFiled: October 9, 2018Date of Patent: November 15, 2022Assignee: 3FORM, LLCInventors: Charles H. Moore, Matthew T. Sutton, Danielle P. Hadley, Guillaume Martin, Michael Damen
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Publication number: 20190111652Abstract: A decorative resin panel having a thickness of at least about 1/16? to about 2?, a length of at least about 3? to about 5?, and a width of at least about 5? to about 10?. The decorative resin panel can include a rigid thermoplastic resin sheet with a layer of decorative objects embedded on at least one surface. The layer of decorative objects can provide a variable, high relief tactile feature to the at least one surface of the decorative resin panel that corresponds to a shape of the layer of decorative objects. The resultant decorative resin panel can be used in both exterior and interior decorative and/or structural applications.Type: ApplicationFiled: October 15, 2018Publication date: April 18, 2019Inventors: E. Egan Metcalf, Cory M. Pymm, David J. Martin, Matthew T. Sutton
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Publication number: 20190106883Abstract: A collapsible acoustic honeycomb ceiling installation can be made by cutting desired material into panels. Next, a manufacturer can cut one or more notches into the panels. The manufacturer can assemble the collapsible acoustic honeycomb ceiling installation by aligning the one or more notches on the panels and slideably connecting the panels. The resultant collapsible acoustic honeycomb ceiling installation can provide a versatile decorative feature to a space while maintaining or altering the acoustics of the space as desired. Further, because the ceiling installation is collapsible, a manufacturer or installer can easily transport, install, and removed the ceiling installation.Type: ApplicationFiled: October 9, 2018Publication date: April 11, 2019Inventors: Charles H. Moore, Matthew T. Sutton, Danielle P. Hadley, Guillaume Martin, Michael Damen
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Publication number: 20180257339Abstract: A method of manufacturing a resin panel with a natural, oxidation flake layer comprises applying a solution to a material and allowing an oxidation flake layer to form, such as a rust layer on a metal sheet. A manufacturer can then layer the material with the oxidation flake layer and a thermoplastic substrate, so the thermoplastic substrate is facing the oxidation flake layer. A manufacturer can then heat the layers to the glass transition temperature of the thermoplastic substrate, causing the thermoplastic substrate to bond to the oxidized elements of the oxidation flake layer. The manufacturer can then separate the material from the thermoplastic substrate, thereby stripping the bonded oxidation flake layer away from the material where it remains embedded in the thermoplastic substrate. The resultant resin panel has a natural, translucent oxidation flake design, which can be used in both exterior and interior decorative and/or structural applications.Type: ApplicationFiled: March 13, 2018Publication date: September 13, 2018Inventors: E. Egan Metcalf, David J. Martin, Matthew T. Sutton
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Patent number: 9855731Abstract: Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing, decorative architectural resin panels having high-resolution image layers. In particular, at least one implementation includes a laminated resin panel having a decorative image layer formed from layered or cross-linked ink free from cracks, splits, or other deformation. Additional implementations relate to curved or otherwise non-planar decorative architectural resin panels having high-resolution image layers.Type: GrantFiled: November 1, 2013Date of Patent: January 2, 2018Assignee: 3FORM, LLCInventors: Matthew T. Sutton, John E. C. Willham
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Patent number: 9702146Abstract: Implementations of the present invention relate to for incorporating virgin or recycled thermoplastic resin materials into architectural thermoplastic panels that have ordered and reproducible geometric patterns. More specifically, at least one implementation provides a method for fusing thermoplastic elongated members, such as circular rods and rectangular bars, sourced from recycled thermoplastic resin to form the architectural thermoplastic panels.Type: GrantFiled: May 10, 2012Date of Patent: July 11, 2017Assignee: 3Form, LLCInventors: Matthew T. Sutton, John E. C. Willham, Charles H. Moore
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Patent number: 9097015Abstract: An architectural panel comprises a structured core embedded in a resin material such that the resin material fills the cells of the structured core. In at least one implementation, a method of making the panel comprises pressing two or more resin substrates about the structured core at a pressure and temperature such that the resin substrates flow into and fill the cells of the structured core. In at least one other implementation, a method of making the panel comprises placing the structured core into a form, pouring a liquid resin material into the form, and allowing the resin material to harden.Type: GrantFiled: October 11, 2012Date of Patent: August 4, 2015Assignee: 3form, LLCInventors: Charles H. Moore, Matthew T. Sutton, John E. C. Willham
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Patent number: 9090117Abstract: Implementations of the present invention relate to decorative thermoplastic resin panels, which can include one or more recesses. The recess of the thermoplastic resin panels can have texture or texture patterns that differ from the texture or texture patterns of non-recessed portions or other recesses of the decorative thermoplastic resin panel. Additionally, the present invention relates to a method for forming recesses in thermoplastic panels with a flexible die.Type: GrantFiled: February 22, 2012Date of Patent: July 28, 2015Assignee: 3form, LLCInventors: Charles H. Moore, Matthew T. Sutton, John E. C. Willham, M. Hoyst Brewster
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Publication number: 20150183264Abstract: Implementations of the present invention relate to decorative thermoplastic resin panels, which can include one or more recesses. The recess of the thermoplastic resin panels can have texture or texture patterns that differ from the texture or texture patterns of non-recessed portions or other recesses of the decorative thermoplastic resin panel. Additionally, the present invention relates to a method for forming recesses in thermoplastic panels with a flexible die.Type: ApplicationFiled: March 13, 2015Publication date: July 2, 2015Inventors: Charles H. Moore, Matthew T. Sutton, John E.C. Willham, M. Hoyt Brewster
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Patent number: 8968854Abstract: Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing architectural resin panels having a thick three-dimensional interlayer. In particular, at least one implementation includes a layup assembly that includes a decorative interlayer, positioned between resin sheets, that decorative interlayer comprising one or more three-dimensional decorative objects and one or more resin blocks. At least one implementation also includes a single-step lamination or pressing process that uses a combination of heat and pressure to melt the resin sheets and the resin blocks together, forming a decorative resin panel which includes the three-dimensional objects.Type: GrantFiled: May 10, 2012Date of Patent: March 3, 2015Assignee: 3form, LLCInventors: Guillaume Martin, Charles H. Moore, Matthew T. Sutton
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Publication number: 20140314896Abstract: Implementations of the present disclosure relate to systems, methods, and apparatus for finishing polymer products and producing one or more designs, textures, and/or embossment patterns on the surface thereof. At least one implementation includes a printed mold that a manufacturer can produce quickly and inexpensively by producing a three-dimensional representation of a two-dimensional image on the surface of a substrate material. The printed mold also can allow the manufacturer to customize designs, textures, and/or embossment patterns on polymer products, while reducing manufacturing costs.Type: ApplicationFiled: March 14, 2014Publication date: October 23, 2014Applicant: 3form, Inc.Inventors: Matthew T. Sutton, John E.C. Willham, Charles H. Moore, M. Hoyt Brewster
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Publication number: 20140283472Abstract: An architectural panel comprises a structured core embedded in a resin material such that the resin material fills the cells of the structured core. In at least one implementation, a method of making the panel comprises pressing two or more resin substrates about the structured core at a pressure and temperature such that the resin substrates flow into and fill the cells of the structured core. In at least one other implementation, a method of making the panel comprises placing the structured core into a form, pouring a liquid resin material into the form, and allowing the resin material to harden.Type: ApplicationFiled: October 11, 2012Publication date: September 25, 2014Inventors: Charles H. Moore, Matthew T. Sutton, John E.C. Willham
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Publication number: 20140272294Abstract: Implementations of the present invention relate to decorative thermoplastic resin panels, which can include one or more recesses. The recess of the thermoplastic resin panels can have texture or texture patterns that differ from the texture or texture patterns of non-recessed portions or other recesses of the decorative thermoplastic resin panel. Additionally, the present invention relates to a method for forming recesses in thermoplastic panels with a flexible die.Type: ApplicationFiled: February 22, 2012Publication date: September 18, 2014Applicant: 3form, Inc.Inventors: Charles H. Moore, Matthew T. Sutton, John E.C. Willham, M. Hoyst Brewster
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Publication number: 20140220317Abstract: Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing, decorative architectural resin panels having high-resolution image layers. In particular, at least one implementation includes a laminated resin panel having a decorative image layer formed from layered or cross-linked ink free from cracks, splits, or other deformation. Additional implementations relate to curved or otherwise non-planar decorative architectural resin panels having high-resolution image layers.Type: ApplicationFiled: November 1, 2013Publication date: August 7, 2014Applicant: 3form, Inc.Inventors: Matthew T. Sutton, John E.C. Willham
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Publication number: 20140065341Abstract: Implementations of the present invention relate to for incorporating virgin or recycled thermoplastic resin materials into architectural thermoplastic panels that have ordered and reproducible geometric patterns. More specifically, at least one implementation provides a method for fusing thermoplastic elongated members, such as circular rods and rectangular bars, sourced from recycled thermoplastic resin to form the architectural thermoplastic panels.Type: ApplicationFiled: May 10, 2012Publication date: March 6, 2014Inventors: Matthew T. Sutton, John E.C. Wilham, Charles H. Moore
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Publication number: 20120288694Abstract: Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing architectural resin panels having a thick three-dimensional interlayer. In particular, at least one implementation includes a layup assembly that includes a decorative interlayer, positioned between resin sheets, that decorative interlayer comprising one or more three-dimensional decorative objects and one or more resin blocks. At least one implementation also includes a single-step lamination or pressing process that uses a combination of heat and pressure to melt the resin sheets and the resin blocks together, forming a decorative resin panel which includes the three-dimensional objects.Type: ApplicationFiled: May 10, 2012Publication date: November 15, 2012Applicant: 3FORM, INC.Inventors: Guillaume Martin, Charles H. Moore, Matthew T. Sutton
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Patent number: D652958Type: GrantFiled: May 2, 2011Date of Patent: January 24, 2012Assignee: 3form, Inc.Inventors: Jill A. Canales, E. Egan Metcalf, Matthew T. Sutton