Patents by Inventor Matthew W. Ales

Matthew W. Ales has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11887739
    Abstract: Refueling of a nuclear reactor (40) includes removing a fuel assembly (10). The removal method includes lowering a lifting tool (80) of a crane (44) onto a top of the fuel assembly. The lowered lifting tool including a plurality of downwardly extending elements (82) that surround and vertically overlap a portion (74) of a control rod assembly (70) extending above the top of the fuel assembly. The downwardly extending elements are locked with corresponding mating features (26) at the top of the fuel assembly to connect the lifting tool with the fuel assembly. The connected fuel assembly is moved into a spent fuel pool (42) using the crane, and the lifting tool is disconnected from the top of the fuel assembly by unlocking the downwardly extending elements from the corresponding mating features at the top of the fuel assembly.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: January 30, 2024
    Assignee: BWXT mPower, Inc.
    Inventors: Lewis A Walton, Matthew W. Ales
  • Publication number: 20220367075
    Abstract: In a pressurized water reactor (PWR), emergency core cooling (ECC) responds to depressurization due to a vessel penetration break at the top of the pressure vessel by draining water from a body of water through an injection line into the pressure vessel. A barrier operates concurrently with the ECC to suppress flow of liquid water from the pressure vessel out the vessel penetration break. The barrier may comprise one or more of: (1) an injection line extension passing through the central riser to drain water into the central riser; (2) openings in a lower portion of a central riser to shunt some upward flow from the central riser into a lower portion of the downcomer annulus; and (3) a surge line providing fluid communication between a pressurizer volume at the top of the pressure vessel and the remainder of the pressure vessel which directs water outboard toward the downcomer annulus.
    Type: Application
    Filed: June 2, 2022
    Publication date: November 17, 2022
    Inventors: John D. Malloy, III, Billy E. Bingham, Ronald C. Watson, Jason G. Williams, Matthew W. Ales, James B. Inman, Sean M. Boyle
  • Publication number: 20220344067
    Abstract: An aft plenum assembly for use with a nuclear thermal reactor including a pressure vessel and a nozzle assembly having a top plenum plate disposed within the pressure vessel, the top plenum plate defining a first plurality of fuel flow apertures, a bottom plenum plate disposed within the pressure vessel, the bottom plenum plate being parallel to the top plenum plate thereby defining a plenum space therebetween, the bottom plenum plate defining a second plurality of fuel flow apertures, and a plurality of tubular connections extending between the first plurality of fuel flow apertures of the top plenum plate and the second plurality of fuel flow apertures of the bottom plenum plate, wherein the aft plenum assembly is disposed between the pressure vessel and the nozzle assembly.
    Type: Application
    Filed: April 27, 2022
    Publication date: October 27, 2022
    Inventors: Matthew W. Ales, Emily D. Fleming, Ted L. Thome
  • Patent number: 11355253
    Abstract: In a pressurized water reactor (PWR), emergency core cooling (ECC) responds to depressurization due to a vessel penetration break at the top of the pressure vessel by draining water from a body of water through an injection line into the pressure vessel. A barrier operates concurrently with the ECC to suppress flow of liquid water from the pressure vessel out the vessel penetration break. The barrier may comprise one or more of: (1) an injection line extension passing through the central riser to drain water into the central riser; (2) openings in a lower portion of a central riser to shunt some upward flow from the central riser into a lower portion of the downcomer annulus; and (3) a surge line providing fluid communication between a pressurizer volume at the top of the pressure vessel and the remainder of the pressure vessel which directs water outboard toward the downcomer annulus.
    Type: Grant
    Filed: July 20, 2020
    Date of Patent: June 7, 2022
    Assignee: BWXT mPower, Inc.
    Inventors: John D. Malloy, III, Billy E. Bingham, Ronald C. Watson, Jason G. Williams, Matthew W. Ales, James B. Inman, Sean M. Boyle
  • Publication number: 20220084701
    Abstract: A nuclear reactor comprises a nuclear reactor core disposed in a pressure vessel. An isolation valve protects a penetration through the pressure vessel. The isolation valve comprises: a mounting flange connecting with a mating flange of the pressure vessel; a valve seat formed into the mounting flange; and a valve member movable between an open position and a closed position sealing against the valve seat. The valve member is disposed inside the mounting flange or inside the mating flange of the pressure vessel. A biasing member operatively connects to the valve member to bias the valve member towards the open position. The bias keeps the valve member in the open position except when a differential fluid pressure across the isolation valve and directed outward from the pressure vessel exceeds a threshold pressure.
    Type: Application
    Filed: November 29, 2021
    Publication date: March 17, 2022
    Inventors: John D. Malloy, III, Matthew W. Ales, Michael J. Edwards, Ronald C. Watson, Andrew C. Whitten
  • Patent number: 11189385
    Abstract: A nuclear reactor comprises a nuclear reactor core disposed in a pressure vessel. An isolation valve protects a penetration through the pressure vessel. The isolation valve comprises: a mounting flange connecting with a mating flange of the pressure vessel; a valve seat formed into the mounting flange; and a valve member movable between an open position and a closed position sealing against the valve seat. The valve member is disposed inside the mounting flange or inside the mating flange of the pressure vessel. A biasing member operatively connects to the valve member to bias the valve member towards the open position. The bias keeps the valve member in the open position except when a differential fluid pressure across the isolation valve and directed outward from the pressure vessel exceeds a threshold pressure.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: November 30, 2021
    Assignee: BWXT mPower, Inc.
    Inventors: John D. Malloy, III, Matthew W. Ales, Michael J. Edwards, Ronald C. Watson, Andrew C. Whitten
  • Patent number: 10991470
    Abstract: A nuclear reactor core comprising fissile material is surrounded by a core former. The core former comprises one or more single-piece annular rings wherein each single-piece annular ring comprises neutron-reflecting material. In some embodiments the core former comprises a stack of two or more such single-piece annular rings. In some embodiments the stack of single-piece annular rings is self-supporting. In some embodiments the stack of single-piece annular rings does not include welds or fasteners securing adjacent single-piece annular rings together. A core basket may contain the nuclear reactor core and the core former, and in some embodiments an annular gap is defined between the core former and the core basket. In some embodiments the core former does not include welds and does not include fasteners.
    Type: Grant
    Filed: April 30, 2018
    Date of Patent: April 27, 2021
    Assignee: BWXT mPower, Inc.
    Inventors: Andrew C. Whitten, Matthew W. Ales, Michael J. Edwards
  • Publication number: 20210118583
    Abstract: Refueling of a nuclear reactor (40) includes removing a fuel assembly (10). The removal method includes lowering a lifting tool (80) of a crane (44) onto a top of the fuel assembly. The lowered lifting tool including a plurality of downwardly extending elements (82) that surround and vertically overlap a portion (74) of a control rod assembly (70) extending above the top of the fuel assembly. The downwardly extending elements are locked with corresponding mating features (26) at the top of the fuel assembly to connect the lifting tool with the fuel assembly. The connected fuel assembly is moved into a spent fuel pool (42) using the crane, and the lifting tool is disconnected from the top of the fuel assembly by unlocking the downwardly extending elements from the corresponding mating features at the top of the fuel assembly.
    Type: Application
    Filed: December 28, 2020
    Publication date: April 22, 2021
    Inventors: Lewis A. Walton, Matthew W. Ales
  • Patent number: 10943705
    Abstract: A method including providing an internal control rod drive mechanism (CRDM) including an electric motor and a support surface including sealed electrical connectors electrically connected with the electric motor to deliver electrical power to the electrical motor, installing the internal CRDM inside a nuclear reactor, the installing including placing the support surface of the internal CRDM onto a support element inside the nuclear reactor, the placing causing sealed electrical connectors disposed on the support element to mate with the sealed electrical connectors on the support surface of the internal CRDM, wherein the nuclear reactor contains coolant water and the installing is performed with the internal CRDM submerged in the coolant water and the seals of the sealed electrical connectors of the internal CRDM and the support element are effective to prevent coolant water ingress into the sealed electrical connectors.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: March 9, 2021
    Assignee: BWXT mPower, Inc.
    Inventors: Scott J. Shargots, Matthew W. Ales, Michael S. Berthold
  • Patent number: 10878970
    Abstract: Refueling of a nuclear reactor (40) includes removing a fuel assembly (10). The removal method includes lowering a lifting tool (80) of a crane (44) onto a top of the fuel assembly. The lowered lifting tool including a plurality of downwardly extending elements (82) that surround and vertically overlap a portion (74) of a control rod assembly (70) extending above the top of the fuel assembly. The downwardly extending elements are locked with corresponding mating features (26) at the top of the fuel assembly to connect the lifting tool with the fuel assembly. The connected fuel assembly is moved into a spent fuel pool (42) using the crane, and the lifting tool is disconnected from the top of the fuel assembly by unlocking the downwardly extending elements from the corresponding mating features at the top of the fuel assembly.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: December 29, 2020
    Assignee: BWXT mPower, Inc.
    Inventors: Lewis A. Walton, Matthew W. Ales
  • Publication number: 20200350084
    Abstract: In a pressurized water reactor (PWR), emergency core cooling (ECC) responds to depressurization due to a vessel penetration break at the top of the pressure vessel by draining water from a body of water through an injection line into the pressure vessel. A barrier operates concurrently with the ECC to suppress flow of liquid water from the pressure vessel out the vessel penetration break. The barrier may comprise one or more of: (1) an injection line extension passing through the central riser to drain water into the central riser; (2) openings in a lower portion of a central riser to shunt some upward flow from the central riser into a lower portion of the downcomer annulus; and (3) a surge line providing fluid communication between a pressurizer volume at the top of the pressure vessel and the remainder of the pressure vessel which directs water outboard toward the downcomer annulus.
    Type: Application
    Filed: July 20, 2020
    Publication date: November 5, 2020
    Inventors: John D. Malloy, III, Billy E. Bingham, Ronald C. Watson, Jason G. Williams, Matthew W. Ales, James B. Inman, Sean M. Boyle
  • Patent number: 10803997
    Abstract: In an illustrative embodiment, a pressurized water nuclear reactor (PWR) includes a pressure vessel (12, 14, 16), a nuclear reactor core (10) disposed in the pressure vessel, and a vertically oriented hollow central riser (36) disposed above the nuclear reactor core inside the pressure vessel. A once-through steam generator (OTSG) (30) disposed in the pressure vessel includes vertical tubes (32) arranged in an annular volume defined by the central riser and the pressure vessel. The OTSG further includes a fluid flow volume surrounding the vertical tubes and having a feedwater inlet (50) and a steam outlet (52). The PWR has an operating state in which feedwater injected into the fluid flow volume at the feedwater inlet is converted to steam by heat emanating from primary coolant flowing inside the tubes of the OTSG, and the steam is discharged from the fluid flow volume at the steam outlet.
    Type: Grant
    Filed: May 16, 2016
    Date of Patent: October 13, 2020
    Assignees: BWXT mPower, Inc., BWXT Foreign Holdings, LLC, BWXT Canada Ltd.
    Inventors: Robert T. Fortino, Matthew W. Ales, Nick Idvorian
  • Patent number: 10720248
    Abstract: In a pressurized water reactor (PWR), emergency core cooling (ECC) responds to depressurization due to a vessel penetration break at the top of the pressure vessel by draining water from a body of water through an injection line into the pressure vessel. A barrier operates concurrently with the ECC to suppress flow of liquid water from the pressure vessel out the vessel penetration break. The barrier may comprise one or more of: (1) an injection line extension passing through the central riser to drain water into the central riser; (2) openings in a lower portion of a central riser to shunt some upward flow from the central riser into a lower portion of the downcomer annulus; and (3) a surge line providing fluid communication between a pressurizer volume at the top of the pressure vessel and the remainder of the pressure vessel which directs water outboard toward the downcomer annulus.
    Type: Grant
    Filed: March 17, 2014
    Date of Patent: July 21, 2020
    Assignee: BWXT mPower, Inc.
    Inventors: John D. Malloy, III, Billy E. Bingham, Ronald C. Watson, Jason G. Williams, Matthew W. Ales, James B. Inman, Sean M. Boyle
  • Publication number: 20200203029
    Abstract: In a pressurized water reactor (PWR), emergency core cooling (ECC) responds to depressurization due to a vessel penetration break at the top of the pressure vessel by draining water from a body of water through an injection line into the pressure vessel. A barrier operates concurrently with the ECC to suppress flow of liquid water from the pressure vessel out the vessel penetration break. The barrier may comprise one or more of: (1) an injection line extension passing through the central riser to drain water into the central riser; (2) openings in a lower portion of a central riser to shunt some upward flow from the central riser into a lower portion of the downcomer annulus; and (3) a surge line providing fluid communication between a pressurizer volume at the top of the pressure vessel and the remainder of the pressure vessel which directs water outboard toward the downcomer annulus.
    Type: Application
    Filed: March 17, 2014
    Publication date: June 25, 2020
    Inventors: John D. Malloy, III, Billy E. Bingham, Ronald C. Watson, Jason G. Williams, Matthew W. Ales, James B. Inman, Sean M. Boyle
  • Publication number: 20200105427
    Abstract: Refueling of a nuclear reactor (40) includes removing a fuel assembly (10). The removal method includes lowering a lifting tool (80) of a crane (44) onto a top of the fuel assembly. The lowered lifting tool including a plurality of downwardly extending elements (82) that surround and vertically overlap a portion (74) of a control rod assembly (70) extending above the top of the fuel assembly. The downwardly extending elements are locked with corresponding mating features (26) at the top of the fuel assembly to connect the lifting tool with the fuel assembly. The connected fuel assembly is moved into a spent fuel pool (42) using the crane, and the lifting tool is disconnected from the top of the fuel assembly by unlocking the downwardly extending elements from the corresponding mating features at the top of the fuel assembly.
    Type: Application
    Filed: November 22, 2019
    Publication date: April 2, 2020
    Inventors: Lewis A. Walton, Matthew W. Ales
  • Patent number: 10490311
    Abstract: Refueling of a nuclear reactor (40) includes removing a fuel assembly (10). The removal method includes lowering a lifting tool (80) of a crane (44) onto a top of the fuel assembly. The lowered lifting tool including a plurality of downwardly extending elements (82) that surround and vertically overlap a portion (74) of a control rod assembly (70) extending above the top of the fuel assembly. The downwardly extending elements are locked with corresponding mating features (26) at the top of the fuel assembly to connect the lifting tool with the fuel assembly. The connected fuel assembly is moved into a spent fuel pool (42) using the crane, and the lifting tool is disconnected from the top of the fuel assembly by unlocking the downwardly extending elements from the corresponding mating features at the top of the fuel assembly.
    Type: Grant
    Filed: May 3, 2018
    Date of Patent: November 26, 2019
    Assignee: BWXT mPower, Inc.
    Inventors: Lewis A. Walton, Matthew W. Ales
  • Patent number: 10410755
    Abstract: A control rod drive mechanism (CRDM) includes a lifting rod supporting a control rod and a holding mechanism comprising an electromagnetic circuit with magnetic poles drawn together when the electromagnetic circuit is energized to hold the lifting rod. The hold is released upon de-energizing the electromagnetic circuit. A translation mechanism linearly translates the lifting rod held by the holding mechanism. The holding mechanism may include a non-magnetic spacer between the magnetic poles that defines a gap between the drawn together magnetic poles. The translation mechanism may include latches configured to engage an upper end of the lifting rod, and the holding mechanism draws the magnetic poles together to hold the latches engaged with the upper end of the lifting rod. A four-bar cam assembly may be used to cam the latches closed in response to a vertical actuation force applied to the cam bars.
    Type: Grant
    Filed: April 17, 2014
    Date of Patent: September 10, 2019
    Assignees: BWXT mPower, Inc., BWXT Nuclear Operations Group, Inc.
    Inventors: Paul K. DeSantis, Kevin J. Stambaugh, Brett T. Goodyear, Michael J. Edwards, Matthew W. Ales
  • Patent number: 10249392
    Abstract: A control rod guide frame comprises a self supporting stack of two or more columnar elements defining a central passage. The columnar elements may include mating features that mate at abutments between adjacent columnar elements of the stack. The control rod guide frame is suitably used in conjunction with a control rod drive mechanism (CRDM) operatively connected with at least one control rod, and a nuclear reactor core, in which the CRDM moves the at least one control rod into and out of the nuclear reactor core under guidance of the control rod guide frame. In another embodiment, a control rod guide frame comprises a stack of two or more columnar elements defining a central passage having a constant cross-section as a function of position along the central passage. In another embodiment, a control rod guide frame comprises an extruded columnar element providing continuous control rod guidance.
    Type: Grant
    Filed: May 5, 2016
    Date of Patent: April 2, 2019
    Assignee: BWXT mPower, Inc.
    Inventors: Scott J. Shargots, Matthew W. Ales
  • Patent number: 10229760
    Abstract: A control rod drive mechanism (CRDM) configured to latch onto the lifting rod of a control rod assembly and including separate latch engagement and latch holding mechanisms. A CRDM configured to latch onto the lifting rod of a control rod assembly and including a four-bar linkage closing the latch, wherein the four-bar linkage biases the latch closed under force of gravity.
    Type: Grant
    Filed: February 6, 2014
    Date of Patent: March 12, 2019
    Assignee: BWXT mPower, Inc.
    Inventors: Christopher D. Dodd, Paul K. DeSantis, Kevin J. Stambaugh, Allan R. Mackovjak, John P. McLaughlin, Brett T. Goodyear, Michael J. Edwards, Matthew W. Ales
  • Publication number: 20190019587
    Abstract: A nuclear reactor comprises a nuclear reactor core disposed in a pressure vessel. An isolation valve protects a penetration through the pressure vessel. The isolation valve comprises: a mounting flange connecting with a mating flange of the pressure vessel; a valve seat formed into the mounting flange; and a valve member movable between an open position and a closed position sealing against the valve seat. The valve member is disposed inside the mounting flange or inside the mating flange of the pressure vessel. A biasing member operatively connects to the valve member to bias the valve member towards the open position. The bias keeps the valve member in the open position except when a differential fluid pressure across the isolation valve and directed outward from the pressure vessel exceeds a threshold pressure.
    Type: Application
    Filed: July 13, 2018
    Publication date: January 17, 2019
    Inventors: John D. Malloy, III, Matthew W. Ales, Michael J. Edwards, Ronald C. Watson, Andrew C. Whitten