Patents by Inventor Matthew W. Holtcamp

Matthew W. Holtcamp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240084056
    Abstract: Elastomeric polyolefin-based ionomers and methods for making same. The ionomers can include a copolymer comprising: C2-C60 ?-olefin monomer units; optional C2-C60 ?-olefin comonomer units different than the monomer units; optional diene units; and about 0.1 wt % to about 20 wt % metal alkenyl units, based on the weight of the copolymer, wherein the metal alkenyl units have the formula —R(A?)—, wherein R is an alkyl group containing 2 to 10 carbon atoms, and A? is an anionic group. The copolymer can further include one or more metal cations derived from the group consisting of alkali metals, alkaline earth metals, group 3-12 metals, group 13-16 metals, and combination(s) thereof. The ionomer has a glass transition temperature of ?60° C. to 5° C., and a weight average (Mw) of 50 to 5,000 kg/mol.
    Type: Application
    Filed: December 8, 2021
    Publication date: March 14, 2024
    Inventors: Tzu-Pin Lin, Carlos R. Lopez-Barron, Avery R. Smith, Brian J. Rohde, Alex E. Carpenter, Matthew W. Holtcamp, Jo Ann M. Canich, John R. Hagadorn
  • Patent number: 11787881
    Abstract: A polyethylene composition having from about 0.5 to about 20 wt % of alpha-olefin derived units other than ethylene-derived units, with the balance including ethylene-derived units, total internal unsaturations (Vy1+Vy2+T1) of from about 0.15 to about 0.40 per 1000 carbon atoms, an MI of from about 0.1 to about 6 g/10 min, an HLM1 of from about 5.0 to about 40 g/10 min, a density of from about 0.890 to about 0.940 g/ml, a Tw1-Tw2 value of from about ?50 to about ?23° C., an Mw1/Mw2 value of from about 2.0 to about 3.5, an Mw/Mn of from about 4.5 to about 12, an Mz/Mw of from about 2.5 to about 3.0, an Mz/Mn of from about 15 to about 25, and a g?(vis) greater than 0.90.
    Type: Grant
    Filed: June 18, 2019
    Date of Patent: October 17, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Adriana S. Silva, Dongming Li, Ching-Tai Lue, Matthew W. Holtcamp, Subramaniam Kuppuswamy, David F. Sanders, Matthew S. Bedoya, Laughlin G. McCullough
  • Publication number: 20230322972
    Abstract: This invention relates to a supported catalyst system comprising: (i) at least one first catalyst component comprising a group 4 metallocycle containing metallocene complex; (ii) at least one second catalyst component comprising a 2,6-bis(imino)pyridyl iron complex; (iii) activator; and (iv) support. The catalyst system may be used for preparing polyolefins, such a bimodal polyethylene, typically in a gas phase polymerization.
    Type: Application
    Filed: September 29, 2021
    Publication date: October 12, 2023
    Inventors: Matthew W. HOLTCAMP, Laughlin G. MCCULLOUGH, Kevin A. STEVENS, Dongming LI, Robert L. HALBACH, Ramyaa MATHIALAGAN, Charles J. HARLAN, Timothy M. BOLLER
  • Patent number: 11738334
    Abstract: This invention relates to a supported catalyst system comprising: (i) at least one first catalyst component comprising a group 4 bis(phenolate) complex; (ii) at least one second catalyst component comprising a 2,6-bis(imino)pyridyl iron complex; (iii) activator; and (iv) support. The catalyst system may be used for preparing polyolefins, such a bimodal polyethylene, typically in a gas phase polymerization.
    Type: Grant
    Filed: February 2, 2021
    Date of Patent: August 29, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Matthew W. Holtcamp, Dongming Li, Kevin A. Stevens, Jo Ann M. Canich, John R. Hagadorn, Ramyaa Mathialagan, Timothy M. Boller
  • Patent number: 11718635
    Abstract: The present disclosure related to iron-containing compounds including a 2,6-diiminoaryl ligand and one or more substituted hydrocarbyl substituents. Catalysts, catalyst systems, and processes of the present disclosure can provide polyolefins with high or low molecular weight, low comonomer content, narrow polydispersity indices, and broad orthogonal composition distribution. The present disclosure provides new and improved iron-containing catalysts with enhanced solubility in hydrophobic (nonpolar) solvents.
    Type: Grant
    Filed: December 11, 2020
    Date of Patent: August 8, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Matthew W. Holtcamp, Robert L. Halbach, Subramaniam Kuppuswamy, Matthew S. Bedoya
  • Patent number: 11712687
    Abstract: A catalyst system including the product of the combination of an unbridged Group 4 metallocene compound and a 2,6-bis(imino)pyridyl iron complex is provided. A process for the polymerization of monomers (such as olefin monomers) and a polymer produced therefrom are also provided.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: August 1, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Matthew W. Holtcamp, Kevin A. Stevens, Laughlin G. McCullough, David F. Sanders, Subramaniam Kuppuswamy, Matthew S. Bedoya
  • Publication number: 20230192744
    Abstract: Compositions may comprise symmetrical and asymmetrical pyridine-containing transition metal-complexes having appended group 13 Lewis acids positioned on the pyridine-containing ligands of the transition metal-complex such that the group 13 Lewis acid may be near the catalytic site, thereby allowing the appended group 13 Lewis acid to function more efficiently in promoting formation of a catalytically active species. Catalysts systems may comprise these symmetrical and asymmetrical pyridine-containing transition metal-complexes and methods of preparing polyolefins may use these catalyst systems.
    Type: Application
    Filed: April 23, 2021
    Publication date: June 22, 2023
    Inventors: Nikola S. Lambic, Matthew W. Holtcamp
  • Publication number: 20230174757
    Abstract: The present disclosure generally relates to catalyst systems, polyethylene compositions, and uses of such compositions in, e.g., films. In an embodiment is provided a film that includes a polyethylene composition, comprising: ethylene and a C3-C40 olefin comonomer, the polyethylene composition having at least 75 wt % ethylene content and from 0 wt % to 25 wt % of a C3-C40 olefin comonomer content based upon the total weight of the composition as determined by GPC-IR5-LS-VIS, the film having: an average of MD and TD 1% secant modulus of 42,000 psi or greater as determined by ASTM D-882, and a Dart Drop Impact of greater than 400 g/mil, as determined by ASTM D1709.
    Type: Application
    Filed: April 27, 2021
    Publication date: June 8, 2023
    Inventors: Ru Xie, Matthew W. Holtcamp, David M. Fiscus, Dongming Li, Laughlin G. McCullough, Matthew S. Bedoya, Kevin A. Steven, Yan Jiang, Joseph A. Moebus
  • Patent number: 11629209
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Grant
    Filed: May 18, 2022
    Date of Patent: April 18, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
  • Publication number: 20230021760
    Abstract: This invention relates to a biaxially-oriented polyethylene film comprising polyethylene having: (A) a melt index, I2, of 1.0 g/10 min or greater; (B) a density of 0.925 g/cm3 to 0.945 g/cm3; (C) a g?vis of less than 0.8; (D) an Mz of 1,000,000 g/mol or more; (E) an Mw/Mn of 5 or more; (F) an Mw of 100,000 g/mol or more; (G) a ratio of the g?LCB to the g?Zave is greater than 1.0; and (H) a Strain Hardening Ratio of 4 or more, where the film has a 1% secant in the transverse direction of 60,000 psi or more, a Dart Drop of 250 g/mil or more, and a ratio of 1% secant MD/1% secant TD is 0.65 or more.
    Type: Application
    Filed: December 9, 2020
    Publication date: January 26, 2023
    Inventors: Nino RUOCCO, Matthew W. HOLTCAMP, Kevin A. STEVENS, Tamara BLANTON, Summer J. BERNHARDT
  • Publication number: 20230026039
    Abstract: This invention relates to an oriented polyethylene film comprising polyethylene having: (A) a melt flow index of 1.0 g/10 min or more, (B) a density of 0.90 g/cm3 to less than 0.940 g/cm3, (C) a g?LCB of greater than 0.8, (D) ratio of comonomer content at Mz to comonomer content at Mw is greater than 1.0, (E) ratio of comonomer content at Mn to comonomer content at Mw is greater than 1.0, and (F) a ratio of the g?LCB to the g?Zave is greater than 1.0, where the film has a 1% secant in the transverse direction of 70,000 psi or more and Dart Drop of 350 g/mil or more.
    Type: Application
    Filed: December 9, 2020
    Publication date: January 26, 2023
    Inventors: Nino RUOCCO, Patrick BRANT, Matthew W. HOLTCAMP, Xiao Mei SHI, Tamara L. BLANTON
  • Publication number: 20230022149
    Abstract: A polyethylene suitable for use in blown film can comprise ethylene derived units and C3 to C12 ?-olefin derived units at 0.5 wt % to 10 wt % of the polyethylene and have a reversed-co-monomer index (RCI,m) of 35 to 100, a comonomer distribution ratio (CDR-2,m) of 1.20 to 1.80, and a weight average molecular weight (Mw) to number average molecular weight (Mn) of 5 to 7.
    Type: Application
    Filed: November 18, 2020
    Publication date: January 26, 2023
    Inventors: Matthew W. HOLTCAMP, Dongming LI, Kevin A. STEVENS, Laughlin G. MCCULLOUGH
  • Publication number: 20230022904
    Abstract: A polyethylene comprising of ethylene derived units and 0.5 wt % to 10 wt % C3 to C12 ?-olefin derived units may be synthesized using a mixed catalyst that comprises rac-dimethylsilylbis(tetrahydroindenyl)zirconium dichloride and a zirconium co-catalyst in a mole ratio of 50:50 to 90:10, and wherein the zirconium co-catalyst is a poor comonomer incorporator as compared to the rac-dimethylsilylbis(tetrahydroindenyl)zirconium dichloride catalyst. Such a polyethylene may have a density of 0.91 g/cm3 to 0.93 g/cm3, an I2 value of 0.5 g/10 min to 2 g/10 min, an I21 value of 25 g/10 min to 75 g/10 min, an I21/I2 ratio of 25 to 75, a molar reversed-co-monomer index (RCI,m) of 30 to 180, a phase angle equal or lower than 70° at complex modulus G* of 10,000 Pa, a ?2 of 1.5 radians to ?1.5 radians, and a low density population of 50% and 70% by weight of the polyethylene.
    Type: Application
    Filed: November 18, 2020
    Publication date: January 26, 2023
    Inventors: Matthew W. HOLTCAMP, Matthew S. BEDOYA, Timothy M. BOLLER, Hasnain RANGWALLA, David F. SANDERS, Ching-Tai LUE, Dongming LI, Adriana S. SILVA, Ru XIE, Joseph A. MOEBUS
  • Publication number: 20230024066
    Abstract: A biaxially-oriented film comprising a polyethylene having (A) a melt flow index of 1.0 g/10 min or more, (B) a density of 0.90 g/cm3 to less than 0.940 g/cm3, (C) a g?LCB of greater than 0.8, (D) ratio of comonomer content at Mz to comonomer content at Mw is greater than 1.0, (E) ratio of comonomer content at Mn to comonomer content at Mw is greater than 1.0, and (F) a ratio of the g?LCB to the g?zave is greater than 1.0, and where the film has a 1% secant in the transverse direction of 70,000 psi or more and Dart Drop of 350 g/mil or more.
    Type: Application
    Filed: December 9, 2020
    Publication date: January 26, 2023
    Inventors: Nino RUOCCO, Patrick BRANT, Matthew W. HOLTCAMP, Xiao Mei SHI, Tamara L. BLANTON
  • Publication number: 20220289883
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 15, 2022
    Inventors: Rohan A. HULE, Antonios K. DOUFAS, Derek W. THURMAN, Crisita Carmen H. ATIENZA, Matthew W. HOLTCAMP, David F. SANDERS, Matthew S. BEDOYA
  • Publication number: 20220275015
    Abstract: The present disclosure provides metallocene catalyst compounds including at least one —Si— containing linker, catalyst systems including such compounds, and uses thereof. Catalyst compounds of the present disclosure can be hafnium-containing compounds having one or more cyclopentadiene ligand(s) substituted with one or more silyl neopentyl groups and linked with at least one —Si-containing linker. In another class of embodiments, the present disclosure is directed to polymerization processes to produce polyolefin polymers from catalyst systems including one or more olefin polymerization catalysts, at least one activator, and an optional support.
    Type: Application
    Filed: July 28, 2020
    Publication date: September 1, 2022
    Inventors: Matthew W. Holtcamp, Charles J. Harlan, Subramaniam Kuppuswamy, Matthew S. Bedoya
  • Patent number: 11369949
    Abstract: The present disclosure provides bridged metallocene catalyst compounds comprising —Si—Si— bridges, catalyst systems comprising such compounds, and uses thereof. Catalyst compounds of the present disclosure can be hafnium-containing compounds having one or more cyclopentadiene ligand(s) substituted with one or more silyl neopentyl groups and linked with an Si—Si-containing bridge. In another class of embodiments, the present disclosure is directed to polymerization processes to produce polyolefin polymers from catalyst systems comprising one or more olefin polymerization catalysts, at least one activator, and an optional support.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: June 28, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Subramaniam Kuppuswamy, Matthew W. Holtcamp, Matthew S. Bedoya, Laughlin G. McCullough
  • Patent number: 11370860
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Grant
    Filed: October 4, 2017
    Date of Patent: June 28, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
  • Patent number: 11306162
    Abstract: The present disclosure provides bridged metallocene catalyst compounds including at least two —Si—Si— bridges, catalyst systems including such compounds, and uses thereof. Catalyst compounds of the present disclosure can be hafnium-containing compounds having one or more cyclopentadiene ligand(s) substituted with one or more silyl neopentyl groups and linked with at least two Si—Si-containing bridges. In another class of embodiments, the present disclosure is directed to polymerization processes to produce polyolefin polymers from catalyst systems including one or more olefin polymerization catalysts, at least one activator, and an optional support.
    Type: Grant
    Filed: April 8, 2020
    Date of Patent: April 19, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Subramaniam Kuppuswamy, Matthew W. Holtcamp, Matthew S. Bedoya, Laughlin G. McCullough
  • Patent number: 11279723
    Abstract: A process to synthesize a Group 4 ansa-metallocene. The process includes reacting an alkaline earth metal dianion dicyclopentadiene ligand-Lewis base complex with a Group 4 metal tetrahalide in the presence of an alkali metal halide, and forming the Group 4 ansa-metallocene dihalide with high yield and purity.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: March 22, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Charles J. Harlan, Matthew W. Holtcamp, Subramaniam Kuppuswamy, Steven C. Haas