Abstract: An apparatus to assist in making an orthotic, insole or other footwear insert that is customized to a plantar surface of an individual's foot is provided. The apparatus includes a portable housing; a heater unit to selectively heat the orthotic or a heel cap of the footwear insert to increase its pliability; at least one alignment device to assist in positioning and orientating the individual's foot prior to conforming the orthotic or the heel cap to the plantar surface of the individual's foot; and a vacuum system to selectively apply a vacuum around the individual's foot to bring the orthotic or the heel cap into conformance with the plantar surface of the individual's foot prior to setting of the orthotic or the heel cap. Related methods of making custom orthotics, insoles and other footwear inserts are also provided.

Abstract: A footwear item includes an insole, an outsole, and a midsole. The insole includes an insole top surface, an insole bottom surface, and an insole sidewall. The outsole includes an outsole top surface and an outsole bottom surface. The midsole is positioned between the insole and the outsole. The midsole is configured to nest onto the top surface of the outsole. In at least the heel region, the midsole includes a strobel upper surface and a strobel sidewall configured to nestingly receive a heel region of the insole. In addition, an interface between the strobel upper surface and the strobel sidewall includes a fillet region configured to support and reduce lateral-medial movement of the insole relative to the midsole.

Abstract: A footwear item includes an insole, an outsole, and a midsole. The insole includes an insole top surface, an insole bottom surface, and an insole sidewall. The outsole includes an outsole top surface and an outsole bottom surface. The midsole is positioned between the insole and the outsole. The midsole is configured to nest onto the top surface of the outsole. In at least the heel region, the midsole includes a strobel upper surface and a strobel sidewall configured to nestingly receive a heel region of the insole. In addition, an interface between the strobel upper surface and the strobel sidewall includes a fillet region configured to support and reduce lateral-medial movement of the insole relative to the midsole.

Abstract: An apparatus to assist in making an orthotic, insole or other footwear insert that is customized to a plantar surface of an individual's foot is provided. The apparatus includes a portable housing; a heater unit to selectively heat the orthotic or a heel cap of the footwear insert to increase its pliability; at least one alignment device to assist in positioning and orientating the individual's foot prior to conforming the orthotic or the heel cap to the plantar surface of the individual's foot; and a vacuum system to selectively apply a vacuum around the individual's foot to bring the orthotic or the heel cap into conformance with the plantar surface of the individual's foot prior to setting of the orthotic or the heel cap. Related methods of making custom orthotics, insoles and other footwear inserts are also provided.

Abstract: A footwear item includes an insole, an outsole, and a midsole. The insole includes an insole top surface, an insole bottom surface, and an insole sidewall. The outsole includes an outsole top surface and an outsole bottom surface. The midsole is positioned between the insole and the outsole. The midsole is configured to nest onto the top surface of the outsole. In at least the heel region, the midsole includes a strobel upper surface and a strobel sidewall configured to nestingly receive a heel region of the insole. In addition, an interface between the strobel upper surface and the strobel sidewall includes a fillet region configured to support and reduce lateral-medial movement of the insole relative to the midsole.

Abstract: An apparatus to assist in making an orthotic, insole or other footwear insert that is customized to a plantar surface of an individual's foot is provided. The apparatus includes a portable housing; a heater unit to selectively heat the orthotic or a heel cap of the footwear insert to increase its pliability; at least one alignment device to assist in positioning and orientating the individual's foot prior to conforming the orthotic or the heel cap to the plantar surface of the individual's foot; and a vacuum system to selectively apply a vacuum around the individual's foot to bring the orthotic or the heel cap into conformance with the plantar surface of the individual's foot prior to setting of the orthotic or the heel cap. Related methods of making custom orthotics, insoles and other footwear inserts are also provided.

Abstract: A footwear item includes an insole, an outsole, and a midsole. The insole includes an insole top surface, an insole bottom surface, and an insole sidewall. The outsole includes an outsole top surface and an outsole bottom surface. The midsole is positioned between the insole and the outsole. The midsole is configured to nest onto the top surface of the outsole. In at least the heel region, the midsole includes a strobel upper surface and a strobel sidewall configured to nestingly receive a heel region of the insole. In addition, an interface between the strobel upper surface and the strobel sidewall includes a fillet region configured to support and reduce lateral-medial movement of the insole relative to the midsole.

Abstract: An insole assembly for use in footwear is provided. The insole assembly generally includes a full-length insole base made of a flexible and resilient material (e.g., resiliently compressible foam), and a heel cap made of a generally rigid material (e.g., a carbon fiber reinforced polymer) which is attached to the insole base and mimics the contours thereof to provide proper biomechanical support of the heel and arch areas of a foot in a particularly lightweight and sleek form factor.

Abstract: An apparatus to assist in making an orthotic, insole or other footwear insert that is customized to a plantar surface of an individual's foot is provided. The apparatus includes a portable housing; a heater unit to selectively heat the orthotic or a heel cap of the footwear insert to increase its pliability; at least one alignment device to assist in positioning and orientating the individual's foot prior to conforming the orthotic or the heel cap to the plantar surface of the individual's foot; and a vacuum system to selectively apply a vacuum around the individual's foot to bring the orthotic or the heel cap into conformance with the plantar surface of the individual's foot prior to setting of the orthotic or the heel cap. Related methods of making custom orthotics, insoles and other footwear inserts are also provided.

Abstract: An insole assembly for use in footwear is provided. The insole assembly generally includes a full-length insole base made of a flexible and resilient material (e.g., resiliently compressible foam), and a heel cap made of a generally rigid material (e.g., a carbon fiber reinforced polymer) which is attached to the insole base and mimics the contours thereof to provide proper biomechanical support of the heel and arch areas of a foot in a particularly lightweight and sleek form factor.