Patents by Inventor Matthew Whelan
Matthew Whelan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12545509Abstract: A method and load-handling device for lifting and moving containers are disclosed, the load-handling device including: a body having an upper portion and a lower portion, the upper portion being configured to house one or more operation components, the lower portion being arranged beneath the upper portion, the lower portion including a container-receiving space for accommodating at least part of a container; and a container-lifting mechanism including a container-gripping assembly configured to releasably grip a container and a raising and lowering assembly configured to raise and lower the container-gripping assembly, wherein the raising and lowering assembly including a single motor configured to raise and lower the container-gripping assembly.Type: GrantFiled: January 22, 2021Date of Patent: February 10, 2026Assignee: OCADO INNOVATION LIMITEDInventors: James Benfold, Daniel Popa, Matthew Harman, Vipin Pillai, Matthew Whelan, Wilhelm Johannisson, Liam Harrison
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Patent number: 12545510Abstract: A grid framework structure includes a first set of parallel rails or tracks and a second set of parallel rails or tracks extending substantially perpendicularly to the first set of rails or tracks in a substantially horizontal plane to form a grid pattern. The grid is supported by a set of uprights to form a plurality of vertical storage locations beneath the grid for containers to be stacked between and be guided by the uprights in a vertical direction. A load handling device includes a body mounted on a first set of wheels and a second set of wheels arranged to engage with the tracks. A gripper assembly is provided for latching to a storage container via a deformable flexure mechanism movable between a locked configuration and a release configuration.Type: GrantFiled: March 3, 2021Date of Patent: February 10, 2026Assignee: OCADO INNOVATION LIMITEDInventors: Matthew Whelan, Wilhelm Johannisson, Alice Moss
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Publication number: 20260035179Abstract: A method and system for determining depth or obstruction of a container-gripping assembly is disclosed. The method and system use a sensor to determine the depth or obstruction of a container-gripping assembly.Type: ApplicationFiled: August 13, 2025Publication date: February 5, 2026Inventors: Clifton HOYLE, Daniel CLARK, David BURCH, Sorin MIHAI, Matthew WHELAN, Vincent LI
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Patent number: 12479659Abstract: This disclosure relates to a load handling system including a container having a load carrying platform and a side wall extending around at least part of the perimeter of the load carrying platform. The side wall is to move with respect to the load carrying platform between a first position in which the load carrying platform is held substantially at a lower end of the side wall and a second position in which the load carrying platform is located substantially at or above an upper end of the side wall. The load handling system is configured to receive the side wall as the side wall moves after the load carrying platform has been lowered onto the support station.Type: GrantFiled: October 21, 2021Date of Patent: November 25, 2025Assignee: OCADO INNOVATION LIMITEDInventor: Matthew Whelan
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Publication number: 20250353677Abstract: A method and load-handling device for lifting and moving containers are disclosed, the load-handling device including: a body having an upper portion and a lower portion, the upper portion being configured to house one or more operation components, the lower portion being arranged beneath the upper portion, the lower portion including a container-receiving space for accommodating at least part of a container; and a container-lifting mechanism including a container-gripping assembly configured to releasably grip a container and a raising and lowering assembly configured to raise and lower the container-gripping assembly, wherein the raising and lowering assembly including a single motor configured to raise and lower the container-gripping assembly.Type: ApplicationFiled: July 28, 2025Publication date: November 20, 2025Applicant: Ocado Innovation LimitedInventors: James BENFOLD, Daniel POPA, Matthew HARMAN, Vipin PILLAI, Matthew WHELAN, Wilhelm JOHANNISSON, Liam HARRISON
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Publication number: 20250340379Abstract: A method is disclosed of providing software updates to a load handling device for use in a storage and retrieval system which includes a first set of parallel tracks extending in an X-direction, and a second set of parallel tracks extending in a Y-direction transverse to the first set in a substantially horizontal plane to form a grid pattern including a plurality of grid spaces. The method includes transferring computer readable code to a combined power and data unit, the combined power and data unit including a rechargeable power source and a data storage module such that the computer readable code is stored in the data storage module; and connecting the combined power and data unit to an interface of a load handling device such that the local processing unit of the load handling device can access the computer readable code stored in the data storage module.Type: ApplicationFiled: May 26, 2023Publication date: November 6, 2025Applicant: OCADO INNOVATION LIMITEDInventors: Robert STADIE, Matthew WHELAN, John LONG
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Patent number: 12344471Abstract: A load handling device is disclosed for lifting and moving storage containers stacked in a grid framework structure having first and second sets of parallel rails or tracks. The load handling device includes: a body mounted on first and second sets of wheels arranged to engage with the tracks. A direction-change assembly is arranged to raise or lower the first set of wheels and or lower or raise the second set of wheels with respect to the body to engage and disengage the wheels with the tracks. The direction-change assembly includes a linkage-set having a series of members arranged between a traveller and a fixed brace, wherein the traveller is arranged to move under an applied force to cause the wheels to raise or lower.Type: GrantFiled: March 3, 2021Date of Patent: July 1, 2025Assignee: OCADO INNOVATION LIMITEDInventors: Matthew Whelan, Wilhelm Johannisson
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Patent number: 12317791Abstract: Storage, growing system and methods for storing, germinating, propagating and or growing living organisms, exemplary systems including stackable growth tray(s) containing: a drainage system, the drainage system including: an inclined growing surface, inclined in a direction to at least one drainage hole; a drainage routing structure positioned over the at least one drainage hole, and having a down-pipe and a connecting routing pipe, wherein the down-pipe is for receiving fluid from an adjacent-above stackable item and transmitting the fluid to an adjacent-below down-pipe or a drain-pipe, and the connecting routing pipe is for receiving fluid from an adjacent-above drainage hole and routing the fluid to the down-pipe, and wherein fluid propagating from the inclined growing surface or an adjacent-above stackable item is directed through the growth tray to a down-steam point in the drainage system.Type: GrantFiled: December 8, 2020Date of Patent: June 3, 2025Assignee: OCADO INNOVATION LIMITEDInventors: Andrew Ingram-Tedd, Lars Sverker Ture Lindbo, James Lloyd-Jones, Matthew Whelan
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Publication number: 20250136375Abstract: A system and method for controlling movement of transporting devices arranged to transport containers, the containers being stored in stacks arranged in a facility. A facility having pathways arranged in a grid-like structure above stacks, the transporting devices being configured to operate on the grid-like structure. A control unit configured to determine at least one task to be performed by at least one transporting device, wherein the at least one task is determined based on at least one of: transporting device battery condition, transporting device damage, transporting device maintenance issues, and transporting device service issues.Type: ApplicationFiled: July 5, 2024Publication date: May 1, 2025Inventors: Robert Stadie, Matthew Whelan, Christopher Brett
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Publication number: 20250108973Abstract: A storage system is disclosed which includes a series of fire detection, suppression and extinguishing capability. The system can include containers formed as structural composites. The containers can have multiple portions of a structural or storage nature. The system can use the containers and the system itself to reduce a likelihood of fire spreading through large grid based systems.Type: ApplicationFiled: December 11, 2024Publication date: April 3, 2025Applicant: OCADO INNOVATION LIMITEDInventors: Matthew WHELAN, Lars Sverker TURE LINDBO, Andrew INGRAM-TEDD, Paul CLARKE
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Patent number: 12202672Abstract: A storage system is disclosed which includes a series of fire detection, suppression and extinguishing capability. The system can include containers formed as structural composites. The containers can have multiple portions of a structural or storage nature. The system can use the containers and the system itself to reduce a likelihood of fire spreading through large grid based systems.Type: GrantFiled: February 19, 2020Date of Patent: January 21, 2025Assignee: OCADO INNOVATION LIMITEDInventors: Matthew Whelan, Lars Sverker Ture Lindbo, Andrew Ingram-Tedd, Paul Clarke
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Patent number: 12197229Abstract: A controller is provided to control movement of transporting devices. Embodiments limit the loads imparted on a grid of pathways structure of transporting devices to prevent non-safety-critical damage from excess loads and/or fatigue. A controller is arranged to control movement of transporting devices arranged to transport containers stored in a facility. The facility includes pathways arranged in cells to form a grid-like structure which extends in first and second directions. A route determination unit determines a route from one location to another, and a clearance unit to provide clearance for each transporting device to traverse a portion of the determined route. A constraint area determination unit determines constraint areas based on the grid-like structure and a calculation unit calculates a constraint limit in each constraint area.Type: GrantFiled: October 31, 2023Date of Patent: January 14, 2025Assignee: OCADO INNOVATION LIMITEDInventors: Robert Stadie, Matthew Whelan, Gareth Siret
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Publication number: 20240375868Abstract: A load handling device, method and kit of parts for a load handling device are disclosed. The load handling device includes a skeleton having a frame defining a volume having an upper portion, a lower portion, and a middle halo; a first set of wheels arranged on the lower part of the skeleton and a second set of wheels arranged on the lower part of the skeleton; and a direction-change assembly arranged to raise or lower the first set of wheels with respect to the skeleton, and or lower or raise the second set of wheels with respect to the skeleton to engage and disengage the first and second sets of wheels with parallel tracks, the direction-change assembly being located between the middle halo and the first set of wheels and or the second set of wheels, and wherein the direction-change assembly includes a cam mechanism.Type: ApplicationFiled: August 25, 2022Publication date: November 14, 2024Applicant: OCADO INNOVATION LIMITEDInventors: Måns Fredrik Jonathan NILSSON, Matthew WHELAN, Wilhelm Karl JOHANNISSON
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Patent number: 12116206Abstract: A robotic service device for a robotic picking system grid. The robotic service device can be configured for driving to any location on the grid in order to restart malfunctioning robotic load handling devices or to perform maintenance operations or cleaning in situ. Additionally, the service device may be used to rescue robotic load handling devices operational in the picking system. The robotic service device can include a releasable docking mechanism to enable it to dock and latch on to malfunctioning load handling devices. A deployable, releasable electrical connecting device is shaped to conform to a charging, powering, or battery component of one or more of the load handling devices.Type: GrantFiled: December 4, 2020Date of Patent: October 15, 2024Assignee: OCADO INNOVATION LIMITEDInventors: Robert Stadie, Andrew John Ingram-Tedd, Matthew Whelan
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Patent number: 12030718Abstract: A system and method for controlling movement of transporting devices arranged to transport containers, the containers being stored in stacks arranged in a facility. A facility having pathways arranged in a grid-like structure above stacks, the transporting devices being configured to operate on the grid-like structure. A control unit configured to determine at least one task to be performed by at least one transporting device, wherein the at least one task is determined based on at least one of: transporting device battery condition, transporting device damage, transporting device maintenance issues, and transporting device service issues.Type: GrantFiled: March 23, 2023Date of Patent: July 9, 2024Assignee: OCADO INNOVATION LIMITEDInventors: Robert Stadie, Matthew Whelan, Christopher Brett
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Patent number: 12024364Abstract: There is provided a container maneuvering apparatus arranged to provide an interface between a container-conveying system and a container-storage system. More specifically, there is disclosed a container maneuvering apparatus arranged to load/unload a container into/from a carriage. Optionally, the carriage is a Magway carriage. The carriage can be made stationary before loading/unloading the container by the container-conveying system. The carriage and container can match velocities so that both are moving, but at the same velocity, whilst loading/unloading operations are performed by the container maneuvering apparatus.Type: GrantFiled: November 11, 2019Date of Patent: July 2, 2024Assignee: OCADO INNOVATION LIMITEDInventors: Sean Clark, Joseph Zammit, Ben Thomas, Andrew John Ingram-Tedd, Matthew Whelan, David Sharp, Paul Clarke
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Publication number: 20240199326Abstract: An automated load handling system including: first and second automated storage and retrieval systems each having a grid framework structure, and plural robotic load handling devices; at least one port column through which a respective robotic load handling device is able to access storage containers; and at least one transfer system configured to transfer storage containers or items therein from a port column of the first automated storage and retrieval system to a port column of the second automated storage and retrieval system, and wherein grid openings of the first and second automated storage and retrieval systems are of different size.Type: ApplicationFiled: April 13, 2022Publication date: June 20, 2024Applicant: Ocado Innovation LimitedInventors: Pawel KAROLINCZAK, Lars Sverker Ture LINDBO, Matthew WHELAN, Andrew INGRAM-TEDD
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Publication number: 20240061443Abstract: A controller is provided to control movement of transporting devices. Embodiments limit the loads imparted on a grid of pathways structure of transporting devices to prevent non-safety-critical damage from excess loads and/or fatigue. A controller is arranged to control movement of transporting devices arranged to transport containers stored in a facility. The facility includes pathways arranged in cells to form a grid-like structure which extends in first and second directions. A route determination unit determines a route from one location to another, and a clearance unit to provide clearance for each transporting device to traverse a portion of the determined route. A constraint area determination unit determines constraint areas based on the grid-like structure and a calculation unit calculates a constraint limit in each constraint area.Type: ApplicationFiled: October 31, 2023Publication date: February 22, 2024Applicant: Ocado Innovation LimitedInventors: Robert STADIE, Matthew WHELAN, Gareth SIRET
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Patent number: 11841711Abstract: A controller is provided to control movement of transporting devices. Embodiments limit the loads imparted on a grid of pathways structure of transporting devices to prevent non-safety-critical damage from excess loads and/or fatigue. A controller is arranged to control movement of transporting devices arranged to transport containers stored in a facility. The facility includes pathways arranged in cells to form a grid-like structure which extends in first and second directions. A route determination unit determines a route from one location to another, and a clearance unit to provide clearance for each transporting device to traverse a portion of the determined route. A constraint area determination unit determines constraint areas based on the grid-like structure and a calculation unit calculates a constraint limit in each constraint area.Type: GrantFiled: January 15, 2019Date of Patent: December 12, 2023Assignee: OCADO INNOVATION LIMITEDInventors: Robert Stadie, Matthew Whelan, Gareth Siret
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Publication number: 20230391548Abstract: This disclosure relates to a load handling system including a container having a load carrying platform and a side wall extending around at least part of the perimeter of the load carrying platform. The side wall is to move with respect to the load carrying platform between a first position in which the load carrying platform is held substantially at a lower end of the side wall and a second position in which the load carrying platform is located substantially at or above an upper end of the side wall. The load handling system is configured to receive the side wall as the side wall moves after the load carrying platform has been lowered onto the support station.Type: ApplicationFiled: October 21, 2021Publication date: December 7, 2023Applicant: Ocado Innovation LimitedInventor: Matthew WHELAN