Patents by Inventor Matthew Yao

Matthew Yao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240018630
    Abstract: Alloy compositions and associated articles are described herein which, in some embodiments, exhibit enhancements to ductility and processing capabilities without significant sacrifices to hardness, wear resistance, and/or corrosion resistance. An alloy, in some embodiments, comprises 0-40 wt. % nickel, 14-20 wt. % chromium, 24-35 wt. % molybdenum, 0-15 wt. % iron, 0-1.5 wt. % manganese, 0.01-0.1 wt. % carbon, 0-15 wt. % tungsten, and the balance cobalt, wherein the alloy has a configurational entropy greater than 1.5R, where R is the universal gas constant.
    Type: Application
    Filed: May 25, 2022
    Publication date: January 18, 2024
    Inventors: Matthew YAO, Abdelhakim BELHADJHAMIDA, Don WILLIAMS
  • Patent number: 11021775
    Abstract: In one aspect, cobalt-based alloys are described herein comprising composition and microstructure permitting a balance of hardness, toughness and wear resistance desirable for wood cutting applications. A cobalt-based alloy comprises a chromium rich carbide phase in an amount of 15-30 volume percent, a tungsten-rich phase in an amount of 9-15 volume percent and a balance of cobalt-rich solid solution matrix comprising nickel, chromium, vanadium and tungsten.
    Type: Grant
    Filed: October 25, 2017
    Date of Patent: June 1, 2021
    Assignee: KENNAMETAL INC.
    Inventors: Matthew Yao, Abdelhakim Belhadjhamida, Brad McLane
  • Publication number: 20200353537
    Abstract: Powder alloy compositions and associated additive manufacturing techniques are described herein for production of sintered articles with microstructure and/or enhanced wear and corrosion resistance. In some embodiments, an article comprises sintered cobalt-based alloy having chromium carbide precipitates dispersed therein, the chromium carbide precipitates having an average size less than 4 ?m.
    Type: Application
    Filed: May 6, 2019
    Publication date: November 12, 2020
    Inventors: Martin G. PEREZ, Paul D. PRICHARD, Matthew YAO, John SKWARA, Abdelhakim BELHADJHAMIDA, Kevin M. GAMBLE, Michael J. MEYER
  • Publication number: 20200095934
    Abstract: A fluid passage assembly and method for manufacturing a fluid passage assembly for a power generator. The fluid passage assembly includes a manifold body having an inlet conduit for receiving a fluid, and at least one distribution conduit fluidly coupled to the inlet conduit for dispensing the fluid to cool the power generator, wherein a cross-section of the at least one distribution conduit is includes at least one corner.
    Type: Application
    Filed: September 25, 2018
    Publication date: March 26, 2020
    Inventors: Merin Sebastian, Qizhou Matthew Yao, Indira Priyadarsini Rallabandi, Narendra Dev Mahadevaiah, James Patrick Mahle, Hao Huang
  • Publication number: 20200095889
    Abstract: A heat-carrying component can include an outer casing bounding an interior, where a conduit can be located within the interior. A support structure can also be located within the interior and support the conduit. In addition, the support structure can include at least two thermally-conductive support members supporting the conduit.
    Type: Application
    Filed: September 26, 2018
    Publication date: March 26, 2020
    Inventors: Merin Sebastian, James Patrick Mahle, Qizhou Matthew Yao, Indira Priyadarsini Rallabandi, Narendra Dev Mahadevaiah, Hao Huang
  • Patent number: 10428406
    Abstract: Cobalt-based alloy compositions are described herein having properties compatible with thermal spray and sintering techniques. Such alloy compositions can provide claddings to a variety of metallic substrates having complex geometries, wherein the claddings exhibit desirable density, hardness, wear resistance and corrosion resistance. Briefly, an alloy composition described herein comprises 15-25 wt. % chromium, 15-20 wt. % molybdenum, 0-15 wt. % tungsten, 10-20 wt. % nickel, 2.5-3.5 wt. % boron, 2.5-4.5 wt. % silicon, 1-2 wt. % carbon and the balance cobalt, wherein a ratio of boron to silicon (B/Si) in the alloy composition ranges from 0.5 to 1.0.
    Type: Grant
    Filed: February 6, 2017
    Date of Patent: October 1, 2019
    Assignee: KENNAMETAL INC.
    Inventors: Matthew Yao, Abdelhakim Belhadjhamida, David A. Lee, Qingjun Zheng
  • Publication number: 20190119789
    Abstract: In one aspect, cobalt-based alloys are described herein comprising composition and microstructure permitting a balance of hardness, toughness and wear resistance desirable for wood cutting applications. A cobalt-based alloy comprises a chromium rich carbide phase in an amount of 15-30 volume percent, a tungsten-rich phase in an amount of 9-15 volume percent and a balance of cobalt-rich solid solution matrix comprising nickel, chromium, vanadium and tungsten.
    Type: Application
    Filed: October 25, 2017
    Publication date: April 25, 2019
    Inventors: Matthew Yao, Abdelhakim Belhadjhamida, Brad McLane
  • Publication number: 20170233852
    Abstract: Cobalt-based alloy compositions are described herein having properties compatible with thermal spray and sintering techniques. Such alloy compositions can provide claddings to a variety of metallic substrates having complex geometries, wherein the claddings exhibit desirable density, hardness, wear resistance and corrosion resistance. Briefly, an alloy composition described herein comprises 15-25 wt. % chromium, 15-20 wt. % molybdenum, 0-15 wt. % tungsten, 10-20 wt. % nickel, 2.5-3.5 wt. % boron, 2.5-4.5 wt. % silicon, 1-2 wt. % carbon and the balance cobalt, wherein a ratio of boron to silicon (B/Si) in the alloy composition ranges from 0.5 to 1.0.
    Type: Application
    Filed: February 6, 2017
    Publication date: August 17, 2017
    Inventors: Matthew YAO, Abdelhakim BELHADJHAMIDA, David A. LEE, Qingjun ZHENG
  • Patent number: 9709324
    Abstract: A heat transferring method and system utilizing a parasitic phase-change pump is disclosed. The parasitic phase-change pump is utilized to circulate a working fluid. The method may include: facilitating heat transfer from at least one evaporator to a condenser via the working fluid; receiving and containing the working fluid from the condenser utilizing an expandable MEMS device; controlling and regulating the flow of the working fluid from the expandable MEMS device towards the at least one evaporator utilizing at least one MEMS based directional device, wherein the working fluid flowing from the expandable MEMS device towards at least one evaporator is in liquid phase; and utilizing the working fluid flowing from the expandable MEMS device towards at least one evaporator to facilitate heat transfer for at least one target device located between at least one evaporator and the condenser or between the expandable MEMS device and the evaporator.
    Type: Grant
    Filed: November 9, 2012
    Date of Patent: July 18, 2017
    Assignee: Rockwell Collins, Inc.
    Inventors: Qizhou Matthew Yao, Ryan J. Legge
  • Patent number: 9339585
    Abstract: A surgical implant component comprising an implant component body manufactured from a Co-based substrate alloy comprising Co, Cr, Mo, Si, and C, and a coating on a bone-ingrowth surface of the component body manufactured from a Co-based coating alloy comprising Co, Cr, Mo, Si, C and B. The coating is a network of fused particles of the Co-based coating alloy with spherical particles, irregular aspherical particles, and between about 35 and about 70 volume % porosity. A method of manufacturing the foregoing surgical implant component.
    Type: Grant
    Filed: April 3, 2014
    Date of Patent: May 17, 2016
    Assignee: KENNAMETAL INC.
    Inventors: Matthew Yao, Rachel Collier, Abdelhakim Belhadjhamida, Danie DeWet
  • Patent number: 9179575
    Abstract: The present invention includes a MEMS-based cooling system that can be passive or active in accordance with an embodiment of the present invention is disclosed. The MEMS-based cooling system has an expandable MEMS device that is a MEMS device that has one or more expandable chambers to help transfer heat autonomously from a heat source using a working fluid and one or more MEMS directional devices that can control the flow of the working fluid through one or more cooling channels that enable heat transfer from one or more heat sources to one or more heat sinks via the working fluid.
    Type: Grant
    Filed: March 13, 2012
    Date of Patent: November 3, 2015
    Assignee: Rockwell Collins, Inc.
    Inventor: Qizhou Matthew Yao
  • Publication number: 20150283295
    Abstract: A surgical implant component comprising an implant component body manufactured from a Co-based substrate alloy comprising Co, Cr, Mo, Si, and C, and a coating on a bone-ingrowth surface of the component body manufactured from a Co-based coating alloy comprising Co, Cr, Mo, Si, C and B. The coating is a network of fused particles of the Co-based coating alloy with spherical particles, irregular aspherical particles, and between about 35 and about 70 volume % porosity. A method of manufacturing the foregoing surgical implant component.
    Type: Application
    Filed: April 3, 2014
    Publication date: October 8, 2015
    Applicant: Kennametal Inc.
    Inventors: Matthew Yao, Rachel Collier, Abdelhakim Belhadjhamida, Danie DeWet
  • Patent number: 9078753
    Abstract: A surgical implant component comprising an implant component body manufactured from an alloy comprising from about 23 to about 33 wt % Cr, from about 8 to about 20 wt % Mo, from about 0.05 to about 1.5 wt % Si, from about 0.35 to about 3.5 wt % C, from about 40 to about 60 wt % Co, and incidental impurities. The implant component alloy has an atomic % ratio of (Cr+Mo+Nb)/Co of at least 0.59, a matrix metallurgical microstructure comprising between about 45% and about 85% by volume face-centered cubic structure, and between about 15% and about 55% by volume hexagonal close-packed structure; and a Rockwell C hardness of greater than 35. A method for manufacturing a surgical implant component body for a surgical implant by a manufacturing method selected from the group consisting of casting, forging, and powder metallurgy pressing-plus-sintering from an alloy.
    Type: Grant
    Filed: May 3, 2012
    Date of Patent: July 14, 2015
    Assignee: KENNAMETAL INC.
    Inventors: Matthew Yao, Rachel Collier, Danie DeWet
  • Patent number: 8962154
    Abstract: A pipe or pipe fitting for use in harsh environment such as in petroleum refinery processes for cracking petroleum feedstocks, the pipe or pipe fitting comprising a 0.25 to 2.5 mm thick Co-based metallic coating on an internal surface of the pipe body, the coating having a hypereutectic microstructure characterized by carbides in a cobalt matrix and an average carbide grain size of less than 50 microns, and the Co-based metallic composition overlays the pipe internal surface at an interface which is free of heat-affected zone and which has a diffusion zone which is less than 0.002 inches thick.
    Type: Grant
    Filed: June 17, 2011
    Date of Patent: February 24, 2015
    Assignee: Kennametal Inc.
    Inventors: Matthew Yao, Louw DeJong, Danie DeWet
  • Patent number: 8828312
    Abstract: Forming a wear- and corrosion-resistant coating on an industrial component such as a chemical processing or nuclear power valve component by applying a cobalt-based dilution buffer layer to an iron-based substrate by slurry coating, and then applying by welding a cobalt-based build-up layer over the cobalt-based dilution buffer layer. An industrial component having a dilution buffer layer and a welding build-up layer thereover.
    Type: Grant
    Filed: December 8, 2011
    Date of Patent: September 9, 2014
    Assignee: Kennametal Inc.
    Inventors: Matthew Yao, Rachel Collier, Danie DeWet
  • Publication number: 20130297037
    Abstract: A surgical implant component comprising an implant component body manufactured from an alloy comprising from about 23 to about 33 wt % Cr, from about 8 to about 20 wt % Mo, from about 0.05 to about 1.5 wt % Si, from about 0.35 to about 3.5 wt % C, from about 40 to about 60 wt % Co, and incidental impurities. The implant component alloy has an atomic % ratio of (Cr+Mo+Nb)/Co of at least 0.59, a matrix metallurgical microstructure comprising between about 45% and about 85% by volume face-centered cubic structure, and between about 15% and about 55% by volume hexagonal close-packed structure; and a Rockwell C hardness of greater than 35. A method for manufacturing a surgical implant component body for a surgical implant by a manufacturing method selected from the group consisting of casting, forging, and powder metallurgy pressing-plus-sintering from an alloy.
    Type: Application
    Filed: May 3, 2012
    Publication date: November 7, 2013
    Applicant: DELORO STELLITE HOLDINGS CORPORATION
    Inventors: Matthew Yao, Rachel Collier, Danie DeWet
  • Publication number: 20130149552
    Abstract: Forming a wear- and corrosion-resistant coating on an industrial component such as a chemical processing or nuclear power valve component by applying a cobalt-based dilution buffer layer to an iron-based substrate by slurry coating, and then applying by welding a cobalt-based build-up layer over the cobalt-based dilution buffer layer. An industrial component having a dilution buffer layer and a welding build-up layer thereover.
    Type: Application
    Filed: December 8, 2011
    Publication date: June 13, 2013
    Applicant: DELORO STELLITE HOLDINGS CORPORATION
    Inventors: Matthew Yao, Danie DeWet
  • Publication number: 20120318399
    Abstract: A pipe or pipe fitting for use in harsh environment such as in petroleum refinery processes for cracking petroleum feedstocks, the pipe or pipe fitting comprising a 0.25 to 2.5 mm thick Co-based metallic coating on an internal surface of the pipe body, the coating having a hypereutectic microstructure characterized by carbides in a cobalt matrix and an average carbide grain size of less than 50 microns, and the Co-based metallic composition overlays the pipe internal surface at an interface which is free of heat-affected zone and which has a diffusion zone which is less than 0.002 inches thick.
    Type: Application
    Filed: June 17, 2011
    Publication date: December 20, 2012
    Applicant: DELORO STELLITE HOLDINGS CORPORATION
    Inventors: Matthew Yao, Louw DeJong, Danie DeWet
  • Publication number: 20050142026
    Abstract: A Co—Mo—Cr Co-based alloy and overlay for wear and corrosion applications. The Mo:Si ratio is between about 15:1 and about 22:1 for enhanced ductility with a Laves phase.
    Type: Application
    Filed: December 17, 2004
    Publication date: June 30, 2005
    Inventors: James Wu, Matthew Yao