Abstract: The disclosure provides methods for calibrating processing machines for the production of 3D components by irradiation of powder layers, wherein the processing machine includes a scanner device for positioning a laser beam in a processing field in which a height-adjustable construction platform for the application of the powder layers by sweeping at least two, e.g., three markings, e.g., in the form of spherical retroreflectors, which are applied on the construction platform and/or on a preform, by the laser beam, detecting laser radiation reflected back from the markings into the scanner device, determining actual positions of the markings, determining deviations of the actual positions of the markings from setpoint positions of the markings, and calibrating the processing machine by correcting the positioning of the laser beam and/or the position of the construction platform using the determined deviations. The disclosure also relates to associated processing machines.

Abstract: A method for producing an object in layers by locally solidifying a pulverulent material includes scanning N high-energy beams simultaneously with N scanners, providing exposure data of a machining pattern in a reference coordinate system, converting the exposure data in the reference coordinate system into exposure data in a scanner coordinate system by using a programmed coordinate transformation, sending the exposure data in the scanner coordinate system to the associated scanner so that the associated scanner exposes the machining pattern in the respective layer, repeatedly taking measurements to determine current actual coordinate transformations of at least N?1 scanners, and updating the programmed coordinate transformations for the at least N?1 scanners, taking into account the current actual coordinate transformations.

Abstract: A method for operating a powder bed-based manufacturing device for additive manufacturing of a component from a powder material includes taking at least one optical recording of a working powder layer of the powder material on a construction location of the manufacturing device, locally evaluating the at least one optical recording, and examining the working powder layer for local coating errors using the evaluation of the at least one optical recording.

Abstract: The disclosure provides methods of additive manufacture of components in layers in a powder bed by at least two laser beams that can be deflected two-dimensionally over the same powder bed region. Each laser focal spot is projected onto the power bed and is or is set to a diameter of less than or equal to 300 ?m. Components to be produced in the powder bed region are manufactured by each of the laser beams, and each individual surface contour of the component is manufactured solely by one of the laser beams.

Abstract: The present disclosure relates to calibrating scanner devices for positioning laser beams in a processing field, and includes, e.g.: arranging a retroreflector in the processing field of the scanner device, the processing field being formed in a processing chamber for irradiating powder layers; detecting laser radiation reflected back into the scanner device when the laser beam passes over the retroreflector; determining an actual position of the laser beam in the processing field using the detected laser radiation; and calibrating the scanner device by correcting a laser beam target position specified for the scanner device in the processing field using the determined actual position of the laser beam in the processing field.

Abstract: The disclosure relates to processing machines and methods for producing three-dimensional components by irradiating powder with a processing beam, the machines including a container with a moveable support for the powder, as well as an irradiating device with a scanner device for aligning the processing beam on a processing field at an opening of the container. The irradiating device includes a heating device that includes a heating radiation source for generating a heating beam for heating the powder from above and including a beam shaping optical unit configured to convert a first beam profile of the heating beam into a second beam profile, e.g., a ring-shaped beam profile, of the heating beam.

Abstract: A method for displacing a continuous energy beam includes radiating the continuous energy beam onto a powder material and displacing the energy beam by overlaying an optical deflection of the energy beam using a deflection device and a mechanical deflection of the energy beam using a scanner device. The mechanical deflection is configured to position the energy beam at a plurality of irradiation positions and the optical deflection is configured to deflect the energy beam around each of the irradiation positions within a beam region onto at least one beam position of the sequence of beam positions. The optical deflection and the mechanical deflection are changed simultaneously or successively in order to scan the sequence of beam positions using the energy beam.

Abstract: A method for displacing a continuous energy beam includes emitting a continuous energy beam in a direction of a powder material and displacing the energy beam by overlaying an optical deflection of the energy beam using of a deflection device and a mechanical deflection of the energy beam using of a scanner device. The mechanical deflection is configured to position the energy beam at a plurality of irradiation positions, and the optical deflection is configured to deflect the energy beam around each of the irradiation positions within a beam region of the deflection device onto at least one beam position in a sequence of beam positions. The optical deflection and the mechanical deflection are controlled such that the energy beam successively scans subsequences with an abrupt change of the optical deflection such that two spatially separated subsequences are successively adopted by the energy beam.

Abstract: A manufacturing device for additive manufacturing of component parts from a powder material includes a beam producing device, a scanner device configured to displace an energy beam to a plurality of irradiation positions, a deflection device configured to displace the energy beam at an irradiation position to a plurality of beam positions, and a control device configured to control the deflection device and to produce a specific intensity profile in the beam region. The control device does this by dividing and displacing the energy beam to at least two beam positions separated by a distance that is variably settable and/or by displacing the energy beam and by specifying at least one operating parameter of the deflection, such as a residence time at a beam position, a beam position density distribution, a frequency distribution, and an intensity influencing parameter of the energy beam deflected to the beam positions.

Abstract: A manufacturing device for additive manufacturing of a component part from a powder material includes a beam generating device configured to generate an energy beam, a scanner device configured to displace the energy beam to a plurality of irradiation positions in order to produce the component part from the powder material arranged in the work region using the energy beam, a deflection device configured to displace the energy beam to a plurality of beam positions at an irradiation position of the plurality of irradiation positions within a beam region, and a control device operatively connected to the deflection device and configured to control the deflection device and to change a beam profile of the beam region during production of a component part by changing a control of the deflection device.

Abstract: Methods for detecting a working area of a generative manufacturing device and manufacturing devices for generatively manufacturing components from a powder material are disclosed. The methods include scanning of an optical working beam of the generative manufacturing device in the working area, detecting signal values of remitted light of the optical working beam traveling along an optical axis of the optical working beam in a location-dependent manner, wherein a signal value is assigned to each location of the scan of the optical working beam in the working area, and obtaining an image of the working area from the location-dependent detected signal values. The optical working beam for detecting the working area is operated with an optical output power that is reduced compared to a lower power limit for the optical output power of the optical working beam used during generative manufacturing.

Abstract: A method operates a powder bed-based manufacturing device for additive manufacturing of a component from a powder material. The method includes: taking at least one optical recording of a working powder layer of the powder material on a construction location of the manufacturing device; locally evaluating the at least one optical recording; and examining the working powder layer for local coating errors using the evaluation of the at least one optical recording.

Abstract: An irradiating device for irradiating a machining field with a machining beam, in particular with a laser beam, for carrying out a welding process, is provided. The irradiating device includes a beam scanner for aligning the machining beam to a machining position in the machining field. The irradiating device has an imaging device for imaging a part-region of the machining field on a pyrometer which has at least two pyrometer segments. The imaging device images thermal radiation which emanates from the machining position in the machining field on a first pyrometer segment, and images thermal radiation which emanates from a position in the machining field being situated ahead of or behind the machining position along an advancing direction of the machining beam in the machining field on at least one second pyrometer segment. A machine tool having such an irradiating device is also provided.

Abstract: The disclosure provides methods for calibrating processing machines for the production of 3D components by irradiation of powder layers, wherein the processing machine includes a scanner device for positioning a laser beam in a processing field in which a height-adjustable construction platform for the application of the powder layers by sweeping at least two, e.g., three markings, e.g., in the form of spherical retroreflectors, which are applied on the construction platform and/or on a preform , by the laser beam, detecting laser radiation reflected back from the markings into the scanner device , determining actual positions of the markings , determining deviations of the actual positions of the markings from setpoint positions of the markings, and calibrating the processing machine by correcting the positioning of the laser beam and/or the position of the construction platform using the determined deviations. The disclosure also relates to associated processing machines.

Abstract: The disclosure relates to processing machines and methods for producing three-dimensional components by irradiating powder with a processing beam, the machines including a container with a moveable support for the powder, as well as an irradiating device with a scanner device for aligning the processing beam on a processing field at an opening of the container. The irradiating device includes a heating device that includes a heating radiation source for generating a heating beam for heating the powder from above and including a beam shaping optical unit configured to convert a first beam profile of the heating beam into a second beam profile, e.g., a ring-shaped beam profile, of the heating beam.

Abstract: The present disclosure relates to a method for determining a beam profile of a laser beam, which is positioned by a scanner device in a processing field. The method includes: arranging at least one retroreflector in the processing field for irradiating powder layers of the scanner device; detecting laser radiation reflected back into the scanner device while the laser beam is scanned over the retroreflector; and determining the beam profile of the laser beam by using the laser radiation detected during the scanning travel over the retroreflector.

Abstract: The present disclosure relates to calibrating scanner devices for positioning laser beams in a processing field, and includes, e.g.: arranging a retroreflector in the processing field of the scanner device, the processing field being formed in a processing chamber for irradiating powder layers; detecting laser radiation reflected back into the scanner device when the laser beam passes over the retroreflector; determining an actual position of the laser beam in the processing field using the detected laser radiation; and calibrating the scanner device by correcting a laser beam target position specified for the scanner device in the processing field using the determined actual position of the laser beam in the processing field.

Abstract: An irradiating device for irradiating a machining field with a machining beam, in particular with a laser beam, for carrying out a welding process, is provided. The irradiating device includes a beam scanner for aligning the machining beam to a machining position in the machining field. The irradiating device has an imaging device for imaging a part-region of the machining field on a pyrometer which has at least two pyrometer segments. The imaging device images thermal radiation which emanates from the machining position in the machining field on a first pyrometer segment, and images thermal radiation which emanates from a position in the machining field being situated ahead of or behind the machining position along an advancing direction of the machining beam in the machining field on at least one second pyrometer segment. A machine tool having such an irradiating device is also provided.

Abstract: The present disclosure relates to a method for determining a beam profile of a laser beam, which is positioned by a scanner device in a processing field. The method includes: arranging at least one retroreflector in the processing field for irradiating powder layers of the scanner device; detecting laser radiation reflected back into the scanner device while the laser beam is scanned over the retroreflector; and determining the beam profile of the laser beam by using the laser radiation detected during the scanning travel over the retroreflector.

Abstract: The disclosure provides methods of additive manufacture of components in layers in a powder bed by at least two laser beams that can be deflected two-dimensionally over the same powder bed region. Each laser focal spot is projected onto the power bed and is or is set to a diameter of less than or equal to 300 ?m. Components to be produced in the powder bed region are manufactured by each of the laser beams, and each individual surface contour of the component is manufactured solely by one of the laser beams.