Patents by Inventor Matthias Ehlers

Matthias Ehlers has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9815703
    Abstract: The present invention relates to a method for operating a phosgene generator for producing phosgene by reacting carbon monoxide with chlorine in the gas phase on an activated carbon catalyst arranged in a reaction chamber, in which method, after a predefinable operating period, the phosgene production is at least temporarily interrupted by shutting down the phosgene generator over a shutdown period and, after a predefinable downtime, is resumed by starting up the phosgene generator over a start-up period, wherein the method is characterized in that the activated carbon catalyst, before the phosgene generator is started up, is freed of chlorine by adding carbon monoxide so that, during the start-up period, a maximum concentration of chlorine in the gas stream immediately downstream of the reaction chamber of 1000 ppmv is not exceeded. The invention also relates to the use of the phosgene thus obtained in the production of polycarbonate and isocyanates.
    Type: Grant
    Filed: January 16, 2015
    Date of Patent: November 14, 2017
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Knauf, Andreas Karl Rausch, Dirk Manzel, Charles Bjoerndahl, Matthias Ehlers, Carlos Alvarez Herrero, Francisco Munoz Velasco
  • Patent number: 9796669
    Abstract: The invention relates to a method for preparing isocyanates by the phosgenation of the corresponding amines in which problems resulting from the formation of deposits in apparatuses of the reaction segment during activation (starting) and deactivation (termination) of the method can be prevented by processing measures, in particular ensuring that there is a surplus of phosgene relative to the phosgenating amine during the critical starting and termination steps of the method.
    Type: Grant
    Filed: March 24, 2015
    Date of Patent: October 24, 2017
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Knauf, Andreas Karl Rausch, Charles Bjoerndahl, Matthias Ehlers, Peter Plathen, Carlos Alvarez Herrero, Francisco Munoz Velasco
  • Publication number: 20170101368
    Abstract: The invention relates to a method for preparing isocyanates by the phosgenation of the corresponding amines in which problems resulting from the formation of deposits in apparatuses of the reaction segment during activation (starting) and deactivation (termination) of the method can be prevented by processing measures, in particular ensuring that there is a surplus of phosgene relative to the phosgenating amine during the critical starting and termination steps of the method.
    Type: Application
    Filed: March 24, 2015
    Publication date: April 13, 2017
    Inventors: Thomas Knauf, Andreas Karl Rausch, Charles Bjoerndahl, Matthias Ehlers, Peter Plathen, Carlos Alvarez Herrero, Francisco Munoz Velasco
  • Publication number: 20160340196
    Abstract: The present invention relates to a method for operating a phosgene generator for producing phosgene by reacting carbon monoxide with chlorine in the gas phase on an activated carbon catalyst arranged in a reaction chamber, in which method, after a predefinable operating period, the phosgene production is at least temporarily interrupted by shutting down the phosgene generator over a shutdown period and, after a predefinable downtime, is resumed by starting up the phosgene generator over a start-up period, wherein the method is characterized in that the activated carbon catalyst, before the phosgene generator is started up, is freed of chlorine by adding carbon monoxide so that, during the start-up period, a maximum concentration of chlorine in the gas stream immediately downstream of the reaction chamber of 1000 ppmv is not exceeded. The invention also relates to the use of the phosgene thus obtained in the production of polycarbonate and isocyanates.
    Type: Application
    Filed: January 16, 2015
    Publication date: November 24, 2016
    Inventors: Thomas Knauf, Andreas Karl Rausch, Dirk Manzel, Charles Bjoerndahl, Matthias Ehlers, Carlos Alvarez Herrero, Francisco Munoz Velasco
  • Patent number: 7547801
    Abstract: Isocyanates are produced by reacting an organic amine with phosgene in process which includes at least three stages. The first stage is carried out in a dynamic mixer. The second stage is carried out in at least one reactor. The third stage is carried out in at least one material separating apparatus. The pressure in the reactor of the second stage must be greater than or equal to the pressure in the dynamic mixer. The pressure in the third stage material separating apparatus must be lower than the pressure in the second stage reactor.
    Type: Grant
    Filed: June 26, 2006
    Date of Patent: June 16, 2009
    Assignees: Bayer MaterialScience LLC, Bayer MaterialScience AG
    Inventors: Fritz Pohl, Ricardo Serra, Matthias Ehlers, Jeffrey S. Bolton, Gary B. Solak, Kirk J. Bourgeois, Gregory L. McCullough, Amber R. Hicks, Richard G. Hillman, James E. Sager, Xiaoyan Wang, Spotswood Miller, Ralf Ochel, Sara DeLucia
  • Publication number: 20070299279
    Abstract: Isocyanates are produced by reacting an organic amine with phosgene in process which includes at least three stages. The first stage is carried out in a dynamic mixer. The second stage is carried out in at least one reactor. The third stage is carried out in at least one material separating apparatus. The pressure in the reactor of the second stage must be greater than or equal to the pressure in the dynamic mixer. The pressure in the third stage material separating apparatus must be lower than the pressure in the second stage reactor.
    Type: Application
    Filed: June 26, 2006
    Publication date: December 27, 2007
    Inventors: Fritz Pohl, Ricardo Serra, Matthias Ehlers, Jeffrey S. Bolton, Gary B. Solak, Kirk J. Bourgeois, Gregory L. McCullough, Amber R. Hicks, Richard G. Hillman, James E. Sager, Xiaoyan Wang, Spotswood Miller, Ralf Ochel, Sara DeLucia