Abstract: A process for producing a cyclic acetal is disclosed. According to the process, a formaldehyde source is combined with an aprotic compound and contacted with a heterogeneous catalyst which causes the formaldehyde source to convert into a cyclic acetal such as trioxane. The catalyst, for instance, may comprise a solid catalyst such as an ion exchange resin. In one embodiment, the process is used for converting anhydrous formaldehyde gas to trioxane. The anhydrous formaldehyde gas may be produced form an aqueous formaldehyde solution by an extractive distillation. The aprotic compound and the formaldehyde solution may be extracted from the reaction product and recycled into the process.

Abstract: A process for producing a cyclic acetal is disclosed. According to the process, a formaldehyde source is combined with an aprotic compound and contacted with a heterogeneous catalyst which causes the formaldehyde source to convert into a cyclic acetal such as trioxane. The catalyst, for instance, may comprise a solid catalyst such as an ion exchange resin. In one embodiment, the process is used for converting anhydrous formaldehyde gas to trioxane. The anhydrous formaldehyde gas may be produced form an aqueous formaldehyde solution by an extractive distillation. The aprotic compound and the formaldehyde solution may be extracted from the reaction product and recycled into the process.

Abstract: Processes are described which comprise: (a) providing a mixture comprising a cyclic formal and water, wherein the mixture has a cyclic formal concentration and a water concentration; (b) bringing the mixture into contact with an aqueously selective membrane; (c) creating a pressure differential across the membrane; and (d) obtaining a permeate having a higher water concentration and a lower cyclic formal concentration than the mixture, and a retentate having a lower water concentration and a higher cyclic formal concentration than the mixture.

Abstract: A process for preparing acetals from aldehydes and alcohols is carried out by generating a reaction/distillation zone charged with an acidic fixed bed catalyst in a distillation column, feeding the aldehyde and the alcohol to the reaction/distillatlon zone and at least partly converting them to the acetal, heating the column bottom disposed below the reaction/distillation zone in order to at least partly evaporate the bottom's mixture and to establish a defined temperature in the reaction/distillation zone, feeding an extractant into a rectifying section of the column, disposed above the reaction/distillation zone and condensing a product having more than 90% by weight of acetal at the top of the column.

Abstract: Processes are described which comprise: (a) providing a mixture comprising a cyclic formal and water, wherein the mixture has a cyclic formal concentration and a water concentration; (b) bringing the mixture into contact with an organically selective membrane; (c) creating a pressure differential across the membrane; and (d) obtaining a permeate having a lower water concentration and a higher cyclic formal concentration than the mixture, and a retentate having a higher water concentration and a lower cyclic formal concentration than the mixture.

Abstract: Process for removing methanol from formaldehyde-containing solutions. The present invention relates to a process for removing methanol from formaldehyde-containing solutions, with methanol being converted into formaldehyde dimethyl acetal by reactive distillation in the presence of an acidic fixed-bed catalyst, and the resultant mixture comprising methanol, formaldehyde dimethyl acetal and possibly other impurities being distilled off.

Abstract: A process for preparing acetals from aldehydes and alcohols is carried out by generating a reaction/distillation zone charged with an acidic fixed bed catalyst in a distillation column, feeding the aldehyde and the alcohol to the reaction/distillatlon zone and at least partly converting them to the acetal, heating the column bottom disposed below the reaction/distillation zone in order to at least partly evaporate the bottom's mixture and to establish a defined temperature in the reaction/distillation zone, feeding an extractant into a rectifying section of the column, disposed above the reaction/distillation zone and condensing a product having more than 90% by weight of acetal at the top of the column.

Abstract: The invention relates to a process for preparing trioxane from aqueous formaldehyde solutions in the presence of acidic catalysts. The reaction of the formaldehyde to give trioxane takes place in a reaction column equipped with a circulation evaporator, and the formaldehyde solution used as the starting solution is mixed with a sidestream from the bottom of the reaction column and fed to the upper section of the reaction column via a tubular reactor. The process is notable for a low energy requirement and little by-product formation.

Abstract: Process for removing methanol from formaldehyde-containing solutions. The present invention relates to a process for removing methanol from formaldehyde-containing solutions, with methanol being converted into formaldehyde dimethyl acetal by reactive distillation in the presence of an acidic fixed-bed catalyst, and the resultant mixture comprising methanol, formaldehyde dimethyl acetal and possibly other impurities being distilled off.