Patents by Inventor Matthias Pascaly

Matthias Pascaly has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240092749
    Abstract: A process for the epoxidation of propene involves reacting propene with hydrogen peroxide, in the presence of a methanol solvent and a shaped titanium zeolite epoxidation catalyst in a fixed bed reactor. The process then involves recovering methanol from the reaction mixture, treatment of the recovered methanol by passing it through a bed of an acidic ion exchange resin, and recycling the treated methanol to the epoxidation reaction; as well as regeneration of the acidic ion exchange resin. Catalyst breakage can be reduced or avoided by washing the regenerated bed of an acidic ion exchange resin with methanol until the methanol exiting the resin bed has an apparent pH higher than 1.8, before methanol treated with the acidic ion exchange resin is recycled to the epoxidation reaction.
    Type: Application
    Filed: January 26, 2022
    Publication date: March 21, 2024
    Applicants: Evonik Operations GmbH, thyssenkrupp Uhde GmbH
    Inventors: Maik BERNHARD, Sören Götz, Marc Brendel, Johan Anton, Matthias Pascaly, Thomas Noll, Jürgen Schemel
  • Publication number: 20220126247
    Abstract: The present invention relates to a triphasic single reactor comprising a solid, a liquid and a gaseous component, wherein the (i) the solid component is (a) a catalytically active composite based on (b) at least one perforated and permeable support, wherein the catalytically active composite is on at least one side of the support and inside the support and (a) the catalytically active composite is obtained by applying a suspension comprising at least one inorganic component of a compound of at least one of the elements Ce, La Sc, Y, Ti, Zr, Hf, Rf, V, Nb, Ta, Db, Cr, Mo, W, Sg, Mn, Tc, Re, Bh, Fe, Co, B, Al, In, Tl, Si, Ge, Sn, Pb, Sb and Bi with at least one of the elements Te, Se, S, O, Sb, As, P, N, Ge, Si, C and Ga and/or a compound of one of the elements Ti, Zr, Al, Ce and Si with oxygen, and/or a metal selected from Pt, Rh, Ru, Ir, Cu, Ni, Co, Mg, Zn, Al and Pd, in suspension in a sol, and (b) the support comprises fibers of at least one material selected from the group consisting of carbon, meta
    Type: Application
    Filed: February 6, 2020
    Publication date: April 28, 2022
    Inventors: Thomas HAAS, Christian HYING, Matthias PASCALY, Sebastian IMM, Holger WIEDERHOLD
  • Publication number: 20210387859
    Abstract: The present invention relates to a process for the manufacture of a pulverulent, porous crystalline metal silicate, comprising the following steps: (a) hydrothermal synthesis employing an aqueous mixture comprising (A) a silicon source, (B) a metal source, and (C) an auxiliary component, yielding an aqueous suspension of reaction product 1, comprising a raw porous crystalline metal silicate; and (b) flame spray pyrolysis of reaction product 1, wherein the aqueous suspension obtained in step (a) is sprayed into a flame generated by combustion of a fuel in the presence of oxygen to form a pulverulent, porous crystalline metal silicate; wherein the aqueous suspension comprising reaction product 1 obtained in step (a) exhibits a solids content of ?70% by weight; and wherein the effective peak temperature, Teff, experienced by at least 90% by weight of the porous crystalline metal silicate during flame pyrolysis, is in the range Tmin<Teff<Tmax, and wherein Tmin is 750° C., and wherein Tmax is 1250° C.
    Type: Application
    Filed: September 16, 2019
    Publication date: December 16, 2021
    Applicant: EVONIK OPERATIONS GMBH
    Inventors: Franz SCHMIDT, Johan ANTON, Matthias PASCALY, Andrea HEINROTH, Stefan WIELAND, Heiko MORELL, Peter KRESS, Michael Gerhard HAGEMANN, Zhen LI, Julian Dominic HABERKORN, Arne REINSDORF
  • Patent number: 11192794
    Abstract: The present invention relates to a process for preparing a pulverulent, porous crystalline metal silicate, comprising the following steps: a) hydrothermal synthesis in an aqueous mixture comprising (A) at least one silicon source, (B) at least one metal source and (C) at least one mineralizer to obtain an aqueous suspension comprising a porous crystalline metal silicate as reaction product; and b) calcination of the reaction product, characterized in that the calcination is conducted by means of flame spray pyrolysis at an adiabatic combustion temperature within a range of 450-2200° C., wherein the suspension having a solids content of 70% by weight which is obtained in step a) is sprayed into a flame generated by combustion of a fuel in the presence of oxygen to form a pulverulent, porous crystalline metal silicate.
    Type: Grant
    Filed: November 23, 2018
    Date of Patent: December 7, 2021
    Assignee: Evonik Operations GmbH
    Inventors: Franz Schmidt, Johan Anton, Matthias Pascaly, Andrea Heinroth, Stefan Wieland, Heiko Morell, Peter Kress, Michael Hagemann
  • Publication number: 20210163304
    Abstract: The present invention relates to a process for preparing a pulverulent, porous crystalline metal silicate, comprising the following steps: a) hydrothermal synthesis in an aqueous mixture comprising (A) at least one silicon source, (B) at least one metal source and (C) at least one mineralizer to obtain an aqueous suspension comprising a porous crystalline metal silicate as reaction product; and b) calcination of the reaction product, characterized in that the calcination is conducted by means of flame spray pyrolysis at an adiabatic combustion temperature within a range of 450-2200° C., wherein the suspension having a solids content of 70% by weight which is obtained in step a) is sprayed into a flame generated by combustion of a fuel in the presence of oxygen to form a pulverulent, porous crystalline metal silicate.
    Type: Application
    Filed: November 23, 2018
    Publication date: June 3, 2021
    Applicant: EVONIK OPERATIONS GMBH
    Inventors: Franz SCHMIDT, Johan ANTON, Matthias PASCALY, Andrea HEINROTH, Stefan WIELAND, Heiko MORELL, Peter KRESS, Michael HAGEMANN
  • Patent number: 10676450
    Abstract: In a process for the epoxidation of an olefin with hydrogen peroxide in the presence of a solvent, where a mixture comprising olefin, an aqueous hydrogen peroxide solution and a solvent is continuously passed through a fixed bed of an epoxidation catalyst comprising a titanium zeolite, addition of a chelating agent to the aqueous hydrogen peroxide solution before mixing it with solvent reduces or prevents formation of deposits on the catalyst and blocking of orifices of a liquid distributor.
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: June 9, 2020
    Assignees: EVONIK OPERATIONS GMBH, THYSSENKRUPP INDUSTRIAL SOLUTIONS AG
    Inventors: Franz Schmidt, Nico Dauth, Matthias Pascaly
  • Patent number: 10428035
    Abstract: In a process for the epoxidation of an olefin by continuously reacting the olefin with hydrogen peroxide in a methanol solvent on a fixed bed epoxidation catalyst comprising a titanium zeolite, the hydrogen peroxide is used as an aqueous hydrogen peroxide solution made by an anthraquinone process, the aqueous hydrogen peroxide solution is mixed with methanol to give a feed mixture and this feed mixture is filtered before being contacted with the fixed bed epoxidation catalyst.
    Type: Grant
    Filed: November 1, 2016
    Date of Patent: October 1, 2019
    Assignees: Evonik Degussa GmbH, thyssenkrupp Industrial Solutions AG
    Inventors: Matthias Pascaly, Manfred Bärz, Marc Brendel, Robert Jahn, Jürgen Schemel, Michael Dopfer
  • Patent number: 10196370
    Abstract: In the method for the epoxidation of an olefin, the olefin is continuously reacted with hydrogen peroxide in a mixed reactor in the presence of a water soluble epoxidation catalyst, comprising a manganese complex, the reaction is carried out in a reaction mixture comprising an aqueous liquid phase and an organic liquid phase with mixing of the liquid phases, reaction mixture is continuously withdrawn from the mixed reactor and separated into a separated aqueous phase and a separated organic phase, and part of the separated aqueous phase is continuously recycled into the mixed reactor, with the combined hold-up time of aqueous phase in withdrawing, separating phases and recycling aqueous phase being kept at less than 15 minutes.
    Type: Grant
    Filed: February 3, 2016
    Date of Patent: February 5, 2019
    Assignee: Evonik Degussa GmbH
    Inventors: Jürgen Stock, Joao André, Sebastian Imm, Matthias Pascaly
  • Publication number: 20190023673
    Abstract: In a process for the epoxidation of an olefin with hydrogen peroxide in the presence of a solvent, where a mixture comprising olefin, an aqueous hydrogen peroxide solution and a solvent is continuously passed through a fixed bed of an epoxidation catalyst comprising a titanium zeolite, addition of a chelating agent to the aqueous hydrogen peroxide solution before mixing it with solvent reduces or prevents formation of deposits on the catalyst and blocking of orifices of a liquid distributor.
    Type: Application
    Filed: January 6, 2017
    Publication date: January 24, 2019
    Applicants: EVONIK DEGUSSA GMBH, THYSSENKRUPP INDUSTRIAL SOLUTIONS AG
    Inventors: Franz SCHMIDT, Nico DAUTH, Matthias PASCALY
  • Publication number: 20180354923
    Abstract: In a process for the epoxidation of an olefin by continuously reacting the olefin with hydrogen peroxide in a methanol solvent on a fixed bed epoxidation catalyst comprising a titanium zeolite, the hydrogen peroxide is used as an aqueous hydrogen peroxide solution made by an anthraquinone process, the aqueous hydrogen peroxide solution is mixed with methanol to give a feed mixture and this feed mixture is filtered before being contacted with the fixed bed epoxidation catalyst.
    Type: Application
    Filed: November 1, 2016
    Publication date: December 13, 2018
    Inventors: Matthias PASCALY, Manfred BÄRZ, Marc BRENDEL, Robert JAHN, Jürgen SCHEMEL, Michael DOPFER
  • Patent number: 10125108
    Abstract: In a process for the epoxidation of propene, comprising the steps: reacting propene with hydrogen peroxide in the presence of a titanium silicalite catalyst and a methanol solvent; separating non-reacted propene and propene oxide from the resulting reaction mixture to provide a solvent mixture comprising methanol and water in a combined amount of at least 90% by weight; and feeding this solvent mixture as a feed stream to a continuously operated methanol distillation column at a feed point in the middle section of said column to provide an overhead product comprising at least 90% by weight methanol and a bottoms product comprising at least 90% by weight water; the addition of a liquid defoamer, having a solubility in the feed stream of less than 10 mg/kg at 25° C. and a surface tension at the liquid air interface of less than 22 mN/m at 20° C.
    Type: Grant
    Filed: April 19, 2016
    Date of Patent: November 13, 2018
    Assignees: EVONIK DEGUSSA GMBH, THYSSENKRUPP INDUSTRIAL SOLUTIONS
    Inventors: Robert Jahn, Wolfgang Wöll, Bernd Jaeger, Matthias Pascaly
  • Patent number: 10087158
    Abstract: Epoxidation of an olefin is carried out by continuously reacting the olefin with hydrogen peroxide in the presence of a water soluble epoxidation catalyst, comprising a manganese complex, in a reaction mixture comprising an aqueous liquid phase and an organic liquid phase using a loop reactor with mixing of the liquid phases, and during the reaction the concentration of hydrogen peroxide in the aqueous liquid phase is maintained at less than 1.0% by weight.
    Type: Grant
    Filed: February 3, 2016
    Date of Patent: October 2, 2018
    Assignee: EVONIK DEGUSSA GMBH
    Inventors: Jürgen Stock, Uwe Breitenbach, Sebastian Imm, Jürgen Neuroth, Brigitte Mess, Matthias Pascaly
  • Publication number: 20180134676
    Abstract: In a process for the epoxidation of propene, comprising the steps: reacting propene with hydrogen peroxide in the presence of a titanium silicalite catalyst and a methanol solvent; separating non-reacted propene and propene oxide from the resulting reaction mixture to provide a solvent mixture comprising methanol and water in a combined amount of at least 90% by weight; and feeding this solvent mixture as a feed stream to a continuously operated methanol distillation column at a feed point in the middle section of said column to provide an overhead product comprising at least 90% by weight methanol and a bottoms product comprising at least 90% by weight water; the addition of a liquid defoamer, having a solubility in the feed stream of less than 10 mg/kg at 25° C. and a surface tension at the liquid air interface of less than 22 mN/m at 20° C.
    Type: Application
    Filed: April 19, 2016
    Publication date: May 17, 2018
    Applicants: Evonik Degussa GmbH, THYSSENKRUPP INDUSTRIAL SOLUTIONS AG
    Inventors: Robert JAHN, Wolfgang WÖLL, Bernd JAEGER, Matthias PASCALY
  • Publication number: 20180030011
    Abstract: Epoxidation of an olefin is carried out by continuously reacting the olefin with hydrogen peroxide in the presence of a water soluble epoxidation catalyst, comprising a manganese complex, in a reaction mixture comprising an aqueous liquid phase and an organic liquid phase using a loop reactor with mixing of the liquid phases, and during the reaction the concentration of hydrogen peroxide in the aqueous liquid phase is maintained at less than 1.0% by weight.
    Type: Application
    Filed: February 3, 2016
    Publication date: February 1, 2018
    Applicant: Evonik Degussa GmbH
    Inventors: Jüergen STOCK, Uwe BREITENBACH, Sebastian IMM, Jürgen NEUROTH, Brigitte MESS, Matthias PASCALY
  • Publication number: 20180030010
    Abstract: Epoxidation of an olefin is carried out by continuously reacting the olefin with hydrogen peroxide in the presence of a homogeneous epoxidation catalyst in a reaction mixture comprising an aqueous liquid phase and an organic liquid phase, using a loop reactor with mixing of the liquid phases. The loop reactor comprises a measuring section in which the liquid phases are temporarily separated, at least one pH electrode is arranged in the measuring section in contact with the separated aqueous phase, a pH of the separated aqueous phase is determined with the pH electrode and the pH is maintained in a predetermined range by adding acid or base to the loop reactor.
    Type: Application
    Filed: February 17, 2016
    Publication date: February 1, 2018
    Applicant: Evonik Degussa GmbH
    Inventors: Uwe BREITENBACH, Sebastian IMM, Hans-Martin RAUSCH, Matthias PASCALY, Jürgen STOCK
  • Publication number: 20180030012
    Abstract: In the method for the epoxidation of an olefin, the olefin is continuously reacted with hydrogen peroxide in a mixed reactor in the presence of a water soluble epoxidation catalyst, comprising a manganese complex, the reaction is carried out in a reaction mixture comprising an aqueous liquid phase and an organic liquid phase with mixing of the liquid phases, reaction mixture is continuously withdrawn from the mixed reactor and separated into a separated aqueous phase and a separated organic phase, and part of the separated aqueous phase is continuously recycled into the mixed reactor, with the combined hold-up time of aqueous phase in withdrawing, separating phases and recycling aqueous phase being kept at less than 15 minutes.
    Type: Application
    Filed: February 3, 2016
    Publication date: February 1, 2018
    Applicant: Evonik Degussa GmbH
    Inventors: Jürgen Stock, Joao ANDRÉ, Sebastian IMM, Matthias PASCALY
  • Patent number: 9782728
    Abstract: The present invention relates to a membrane comprising a flat, flexible substrate having a plurality of openings and having a porous inorganic coating situated on and in said substrate, the material of the substrate being selected from woven or non-woven, electrically non-conductive fibers, characterized in that the substrate comprises polyaramide fibers that are pure or connected to fibers of the further polymer or at least of one of these further polymers, wherein the fibers of at least one of said further polymers comprise a melting point that is lower than the decomposition point of the polyaramide fibers.
    Type: Grant
    Filed: June 30, 2010
    Date of Patent: October 10, 2017
    Assignee: Evonik Degussa GmbH
    Inventors: Matthias Pascaly, Rolf-Walter Terwonne, Christian Hying
  • Patent number: 9680141
    Abstract: The invention relates to a process for producing a separator comprising the steps of: providing a sheetlike porous substrate, a solvent, ceramic particles and an adhesion promoter; preparing a slip by mixing the solvent, the adhesion promoter and the ceramic particles; coating the substrate with the slip and thermally drying the coated substrate to obtain the separator. The problem addressed is that of specifying a process useful for producing separators having a higher ceramic content. The problem is solved when the solvent used is a mixture of water and at least one organic component; the adhesion promoter used is a mixture of silanes and at least one thermally crosslinkable acrylic polymer; the slip is admixed with a carboxylic acid preparation and also with a defoamer component free from silicone oil.
    Type: Grant
    Filed: January 29, 2013
    Date of Patent: June 13, 2017
    Assignee: Litarion GmbH
    Inventors: Rolf-Walter Terwonne, Witold Friedemann Rex, Matthias Pascaly, Michael Kube, Christian Hying
  • Publication number: 20150037654
    Abstract: The invention relates to a perforated polymer film with porosity P from 30% to 50% and with an arrangement of perforations which is characterized by the perforation shape, the ratio of the semiaxes of the perforations, the orientation of the perforations, and the regular arrangement of the perforations, where the longitudinal tensile stress that the polymer film withstands without breaking is greater than that for identical porosity and any other arrangement of perforations which differs in at least one feature.
    Type: Application
    Filed: February 11, 2013
    Publication date: February 5, 2015
    Applicant: Evonik Litarion GmbH
    Inventors: Matthias Pascaly, Michael Kube, Ulrich Boes
  • Publication number: 20150017512
    Abstract: The invention relates to a process for producing a separator comprising the steps of: providing a sheetlike porous substrate, a solvent, ceramic particles and an adhesion promoter; preparing a slip by mixing the solvent, the adhesion promoter and the ceramic particles; coating the substrate with the slip and thermally drying the coated substrate to obtain the separator. The problem addressed is that of specifying a process useful for producing separators having a higher ceramic content. The problem is solved when the solvent used is a mixture of water and at least one organic component; the adhesion promoter used is a mixture of silanes and at least one thermally crosslinkable acrylic polymer; the slip is admixed with a carboxylic acid preparation and also with a defoamer component free from silicone oil.
    Type: Application
    Filed: January 29, 2013
    Publication date: January 15, 2015
    Applicant: Evonik Litarion GmbH
    Inventors: Rolf-Walter Terwonne, Witold Rex, Matthias Pascaly, Michael Kube, Christian Hying