Patents by Inventor Matti Lares

Matti Lares has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080251223
    Abstract: A method of forming a coated SBS board product is provided. An SBS board product is formed without being processed by a Yankee dryer or a wet-stack calendar, and further comprises a plurality of fiber plies, including outermost plies forming the top and back sides and comprised of bleached chemical pulp, and medial plies disposed between the outermost plies and comprised of pulp and/or broke. The SBS board is precalendered with a surface conditioning device and then the top side coated at least once such that the coated SBS board product has a density of between about 500 kg/m3 and about 1000 kg/m3, and a basis weight of between about 150 g/m2 and about 400 g/m2, and the top side has a PPS-s10 roughness of between about 0.5 ?m and about 2.0 ?m and a Hunter gloss of between about 40%o and about 80%.
    Type: Application
    Filed: November 14, 2003
    Publication date: October 16, 2008
    Inventors: Matti Lares, Aleksandar Todorovic
  • Patent number: 7326319
    Abstract: A method for pre-calendering a board web is provided and comprises passing the board web in a pre-calendering process through at least one hard nip, formed by a metal roll and a counter roll, and through at least one long nip, formed by a thermo roll and a long-nip roll or a long-nip belt assembly. The surface of the board web is moistened with water prior to the board web passing through the at least one hard nip.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: February 5, 2008
    Assignee: Metso Paper, Inc.
    Inventors: Matti Lares, Mikko Tani
  • Patent number: 7235157
    Abstract: The invention relates to a method for controlling a surface quality variable (300) in one or more fiber webs (3) in a shoe calender (1) comprising one or more calender nips. In each calender nip of the shoe calender, the overall loading pressure of the shoe element (8) and the loading pressure difference between the leading edge (8?) and the trailing edge (8?) of the shoe element are controlled so as to achieve minimum difference between the determined values (300?) for the surface quality variables of the fiber web and the set values (300?) for the same quality variables after the shoe calender.
    Type: Grant
    Filed: August 23, 2001
    Date of Patent: June 26, 2007
    Assignee: Metso Paper, Inc.
    Inventors: Tapio Mäenpää, Kalle Hasu, Matti Lares, Pekka Koivukunnas
  • Publication number: 20060124262
    Abstract: A method of forming a coated boxboard product is provided. A boxboard product is formed without being processed by a Yankee dryer, and further comprises a plurality of fiber plies, including outermost plies forming the top and back sides and comprised of bleached chemical pulp, and medial plies disposed between the outermost plies and comprised of groundwood, pressure groundwood, chemithermo-mechanical pulp, recycled pulp, and/or broke. The boxboard product is precalendered with a surface conditioning device and then coated such that the coated boxboard product has a density of between about 500 kg/m3 and about 1000 kg/m3, and a basis weight of between about 150 g/m2 and about 400 g/m2, and the top side has a PPS-s10 roughness of between about 0.5 ?m and about 2.0 ?m and a Hunter gloss of between about 35% and about 80%.
    Type: Application
    Filed: November 14, 2003
    Publication date: June 15, 2006
    Inventor: Matti Lares
  • Publication number: 20060118256
    Abstract: A method of forming a coated printing paper product is provided. A printing paper product is first coated in a non-contact coating process. The printing paper product is then final calendered with a surface conditioning device. The coated printing paper product is formed for offset printing with a bulk of between about 1.15 m3/kg and about 1.3 m3/kg, and with the top side of the coated printing paper product having a PPS-s10 roughness of between about 0.7 ?m and about 1.5 ?m and a Hunter gloss of between about 30% and about 80%.
    Type: Application
    Filed: November 14, 2003
    Publication date: June 8, 2006
    Inventors: Matti Lares, Aleksandar Todorovic, Henri Vaittinen
  • Publication number: 20060102303
    Abstract: A method of forming a coated boxboard product is provided. A boxboard product is formed without being processed by a Yankee dryer, and further comprises a plurality of fiber plies, including outermost plies forming the top and back sides and comprised of bleached chemical pulp, and medial plies disposed between the outermost plies and comprised of at least one of groundwood, pressure groundwood, chemithermo-mechanical pulp, recycled pulp, and broke. The boxboard product is precalendered with a surface conditioning device and then coated such that the coated boxboard product has a density of between about 500 kg/m3 and about 1000 kg/m3, and a basis weight of between about 150 g/m2 and about 500 g/m2, and the top side of the coated boxboard product has a PPS-s10 roughness of between about 0.8 ?m and about 3.0 ?m and a Hunter gloss of between about 30% and about 80%.
    Type: Application
    Filed: November 14, 2003
    Publication date: May 18, 2006
    Inventor: Matti Lares
  • Publication number: 20060060322
    Abstract: A processing device and a method applying the same for processing a coated or uncoated fibrous web is provided. The device comprises a belt configured to extend around a guiding element, at least one counter-element being disposed outside said belt to provide a contact area with the belt, such that the belt and the counter-element establish therebetween a web processing zone for passing a web to be processed therethrough. The processing zone length is defined by the disposition of the belt's guiding element and/or by the design of the counter-elements. A contact pressure applied to a web in the processing zone is configured to be within the range of between about 0.01 MPa and about 70 MPa.
    Type: Application
    Filed: January 29, 2003
    Publication date: March 23, 2006
    Inventors: Mika Viljanmaa, Juha Lipponen, Vilho Nissinen, Pekka Koivukunnas, Henri Vaittinen, Reijo Pietikainen, Kari Hasanen, Risto Sutti, Matti Lares, Pekka Linnonmaa, Markku Kyytsonen, Matti Tervonen, Heikki Kettunen, Kari Holopainen
  • Patent number: 6890407
    Abstract: A method and an arrangement for manufacturing calendered paper or board particularly in the on-line manufacturing method. In the method, a base web is formed from a mixture of water and pulp supplied from the headbox and the web is dried by removing water over the press section and over the dryer section by heating. The formed web is calendered at least once to modify the surface on at least one of its sides. Before calendering the cross-direction thickness profile of the web is standardized and calendering is carried out by means of a long-nip calender, whereby good surface quality is obtained without losing the bulk or stiffness of the web.
    Type: Grant
    Filed: May 15, 2000
    Date of Patent: May 10, 2005
    Assignee: Metso Paper, Inc.
    Inventors: Pekka Koivukunnas, Matti Lares, Mika Leino
  • Patent number: 6886454
    Abstract: Higher-gloss paper grades, in particular paper grades with a Hunter gloss % above 40, are produced in an arrangement having pairs of calendering units (1, 3) disposed in the machine direction one after the other and apart from one another, which pairs are each formed of separate and different calendering units (1, 3) and in each of which the nip load in the latter calendering unit (3) is higher than the nip load in the preceding calendering unit (1). Advantageously, the calendering unit (1) placed first in the machine direction is an on-line long-nip calendering unit (1) and the calendering unit (3) placed after that in the machine direction is an on-line or off-line supercalender.
    Type: Grant
    Filed: November 1, 2000
    Date of Patent: May 3, 2005
    Assignee: Metso Paper, Inc.
    Inventors: Timo Torvi, Matti Lares
  • Publication number: 20050077651
    Abstract: A method for pre-calendering a board web is provided and comprises passing the board web in a pre-calendering process through at least one hard nip, formed by a metal roll and a counter roll, and through at least one long nip, formed by a thermo roll and a long-nip roll or a long-nip belt assembly. The surface of the board web is moistened with water prior to the board web passing through the at least one hard nip.
    Type: Application
    Filed: November 15, 2002
    Publication date: April 14, 2005
    Inventors: Matti Lares, Mikko Tani
  • Patent number: 6875311
    Abstract: A method and an arrangement for manufacturing calendered paper or board particularly in the on-line manufacturing method. In the method, a base web is formed from a mixture of water and pulp supplied from the headbox and the web is dried by removing water over the press section and over the dryer section by heating. The formed web is calendered at least once to modify the surface on at least one of its sides. Before calendering the cross-direction thickness profile of the web is standardized and calendering is carried out by means of a long-nip calender, whereby good surface quality is obtained without losing the bulk or stiffness of the web.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: April 5, 2005
    Assignee: Metso Paper, Inc.
    Inventors: Pekka Koivukunnas, Matti Lares, Mika Leino
  • Patent number: 6869505
    Abstract: A long nip (N) shoe calender formed of a shoe roll (10) and a thermo roll (20) is used in calendering, with a nip dwell time which is over 10 ms, advantageously over 20 ms. The nip pressure is below 3 MPa, advantageously below 1 MPa, and a surface temperature of the thermo roll (20) is over 200° C., advantageously over 250° C. The board web (W) surface to be pressed against the thermo roll (20) is moisturized before the nip.
    Type: Grant
    Filed: April 17, 2001
    Date of Patent: March 22, 2005
    Assignee: Metso Paper, Inc.
    Inventors: Matti Lares, Mikko Tani
  • Publication number: 20040244608
    Abstract: A method for making a fibre web, especially aboard web. The fibre web (W) is pre-calendered in a long-nip calender (11; 21), which replaces the Yankee cylinder. The invention also concerns a concept for making a fibre web, especially board. The concept includes a long-nip calender (11; 21) for pre-calendering the fibre web and to replace the Yankee cylinder.
    Type: Application
    Filed: May 7, 2004
    Publication date: December 9, 2004
    Inventors: Matti Lares, Kari Hasanen
  • Patent number: 6797118
    Abstract: A method and an arrangement for surface treatment of a paper and/or board web (W) formed of a yankee cylinder (2) and a calendering unit (5) placed one after the other in the machine direction, by means of which the web (W) is first glazed and dried and after that immediately calendered.
    Type: Grant
    Filed: July 10, 2002
    Date of Patent: September 28, 2004
    Assignee: Metso Paper, Inc.
    Inventors: Pekka Koivukunnas, Matti Lares
  • Publication number: 20040089434
    Abstract: A method and an arrangement for manufacturing calendered paper or board particularly in the on-line manufacturing method. In the method, a base web is formed from a mixture of water and pulp supplied from the headbox and the web is dried by removing water over the press section and over the dryer section by heating. The formed web is calendered at least once to modify the surface on at least one of its sides. Before calendering the cross-direction thickness profile of the web is standardized and calendering is carried out by means of a long-nip calender, whereby good surface quality is obtained without losing the bulk or stiffness of the web.
    Type: Application
    Filed: October 10, 2003
    Publication date: May 13, 2004
    Applicant: Metso Paper, Inc.
    Inventors: Pekka Koivukunnas, Matti Lares, Mika Leino
  • Publication number: 20040045454
    Abstract: The invention relates to a method for controlling a surface quality variable (300) in one or more fibre webs (3) in a shoe calender (1) comprising one or more calender nips. In each calender nip of the shoe calender, the overall loading pressure of the shoe element (8) and the loading pressure difference between the leading edge (8′) and the trailing edge (8″) of the shoe element are controlled so as to achieve minimum difference between the determined values (300″) for the surface quality variables of the fibre web and the set values (300′) for the same quality variables after the shoe calender.
    Type: Application
    Filed: July 1, 2003
    Publication date: March 11, 2004
    Inventors: Tapio Maenpaa, Kalle Hasu, Matti Lares, Pekka Koivukunnas
  • Publication number: 20030150581
    Abstract: In the method, a long nip (N) shoe calender formed of a shoe roll (10) and a thermo roll (20) is used. In calendering, a nip dwell time which is over 10 ms. advantageously over 20 ms. a nip pressure which is below 3 MPa. advantageously below 1 MPa. and a surface temperature of the thermo roll (20) which is over 200° C. advantageously over 250° C. are used. In addition, the board web (W) surface to be pressed against the thermo roll (20) is moisturized before the nip.
    Type: Application
    Filed: February 24, 2003
    Publication date: August 14, 2003
    Inventors: Matti Lares, Mikko Tani