Abstract: A method is provided that includes receiving time constants and trained regression model(s) determined during a training phase, receiving real-time measured current used by the asset; receiving real-time measured temperatures measured at essential monitoring points; predicting temperature for prediction points in real time by applying the trained regression model(s) using the real-time measured current, previously predicted temperatures for the prediction points, time lapse since the previously predicted temperatures were predicted, and the time constants, wherein the prediction points are selectable to include both prediction points that are the same as and are different from the essential monitoring points; comparing the predicted temperatures for a subset of the prediction points with currently received temperatures for the essential monitoring points that correspond to the subset of the prediction points; correcting the predicted temperatures for the selected prediction points using a result of the compar

Abstract: A bus system for a load center includes a bus bar having a plurality of integrated bus stabs and has superior thermal characteristics for the amount of conductive material used. The bus bar and the bus stabs are formed as a unitary piece from a single sheet of conductive material. Each bus stab includes a folded portion with a plug-on section to receive a connector from a circuit breaker. The folded portion is formed with two opposing edges from flanges of the integrated bus stab which are folded and configured to be engaged by the connector, and forms a central channel, typically with a substantially U-shaped cross section. The folded portion further has a tapered folded section between the bus bar and the plug-on section. The bus system can be manufactured by cutting out the unitary piece with the bus bar and integrated bus stabs from a sheet of conductive material, and then stamping it to form the folded portion on each bus stab.

Abstract: A bus system for a load center includes a bus bar having a plurality of integrated bus stabs and has superior thermal characteristics for the amount of conductive material used. The bus bar and the bus stabs are formed as a unitary piece from a single sheet of conductive material. Each bus stab includes a folded portion with a plug-on section to receive a connector from a circuit breaker. The folded portion is formed with two opposing edges from flanges of the integrated bus stab which are folded and configured to be engaged by the connector, and forms a central channel, typically with a substantially U-shaped cross section. The folded portion further has a tapered folded section between the bus bar and the plug-on section. The bus system can be manufactured by cutting out the unitary piece with the bus bar and integrated bus stabs from a sheet of conductive material, and then stamping it to form the folded portion on each bus stab.

Abstract: A flexible thermal trip actuator unit for a circuit breaker is disclosed. The circuit breaker prevents electrical connection between a power line source in the event of an over current. The circuit breaker includes a line connector, a load connector and a trip mechanism. The trip mechanism has an on position allowing electrical connection between the line connector and the load connector, a tripped position interrupting electrical connection between the line connector and the load connector in response to detection of a high current condition, and an off position which is required before resetting the trip mechanism to the on position. The actuator unit has a cold bar coupled to the trip mechanism, a compliant hinge and a parallel hot bar electrically coupled to the load connector. The cold bar deforms from a high current to cause the trip mechanism to assume the tripped position.

Abstract: An electrical system with a power distribution system has a current sensor for directly monitoring electrical power in a current conductor, the current sensor including a printed circuit board (PCB), a current transducer, and integrated conditioning electronics. The PCB has a non-ferromagnetic core through which the current conductor is inserted. The current transducer is for sensing the electrical power in the current conductor and is in the form of a sensing coil printed around the non-ferromagnetic core. The conditioning electronics are embedded into the PCB for processing a data signal based on the monitored electrical power of the current conductor.

Abstract: An electrical system includes a power distribution system having a plurality of branched electrical circuits and current conductors, each of the plurality of branched electrical circuits being coupled to and receiving electrical power from the power distribution system via an associated current conductor of the current conductors. The electrical system also includes a printed circuit board having an array of multiple sensors for monitoring branched power in the plurality of branched electrical circuits. Each individual sensor is in the form of a sensing coil, is mounted to measure electrical power in a respective current conductor of the current conductors, and has its own individual on-board processing circuitry for monitoring the branched power received in the respective current conductor.

Abstract: A loadcenter is equipped with a unitary neutral bus bar capable of receiving AFI and GFI circuit breakers having either a plug-on-neutral connection or a wire-neutral connection. The neutral bus bar is connected to line neutral and has a rolled rail that is formed by rolling an end of a conductive plate and bending the plate at a transition portion to position the rolled rail above and at an angle of a major flat surface of an extension of the neutral bus bar. Wire-capture apparatuses secured along an edge of an extension of the neutral bus bar can capture wires from circuit breakers that lack an internal connection to a neutral plug-on mounting jaw or that lack a neutral plug-on mounting jaw altogether.

Abstract: Electrical switchgear comprising electrical switching equipment for a multi-phase electrical power distribution system, a supporting structure for a bus assembly for supplying electrical current to the switching equipment, and a plurality of spaced buses mounted on the supporting structure each for connecting the switching equipment to respective phases of the multi-phase electrical power distribution system. Each bus comprises a plurality of substantially co-planar, spaced, elongated flat conductors arranged with at least one longitudinal edge surface of each conductor in that bus opposed to and spaced from a longitudinal edge surface of another conductor in that same bus, and a connector at each end of said conductors for connecting the plurality of flat conductors in each bus to each other.

Abstract: A load center includes a pair of generally parallel busbars for distributing a single phase of electricity to circuit breakers through a multitude of stabs that form respective bridges between the pair of busbars to provide respective bidirectional paths for dissipating heat from each of the stabs to both of the busbars and to provide a connection point for a pair of circuit breakers installed into the load center.

Abstract: A loadcenter is equipped with a unitary neutral bus bar capable of receiving AFI and GFI circuit breakers having either a plug-on-neutral connection or a wire-neutral connection. The neutral bus bar is connected to line neutral and has a rolled rail that is formed by rolling an end of a conductive plate and bending the plate at a transition portion to position the rolled rail above and at an angle of a major flat surface of an extension of the neutral bus bar. Wire-capture apparatuses secured along an edge of an extension of the neutral bus bar can capture wires from circuit breakers that lack an internal connection to a neutral plug-on mounting jaw or that lack a neutral plug-on mounting jaw altogether.

Abstract: Electrical switchgear comprising electrical switching equipment for a multi-phase electrical power distribution system, a supporting structure for a bus assembly for supplying electrical current to the switching equipment, and a plurality of spaced buses mounted on the supporting structure each for connecting the switching equipment to respective phases of the multi-phase electrical power distribution system. Each bus comprises a plurality of substantially co-planar, spaced, elongated flat conductors arranged with at least one longitudinal edge surface of each conductor in that bus opposed to and spaced from a longitudinal edge surface of another conductor in that same bus, and a connector at each end of said conductors for connecting the plurality of flat conductors in each bus to each other.

Abstract: A thermally efficient electrical enclosure includes a busbar, a metallic heat sink, and an electrical insulator. The busbar is positioned entirely within the enclosure and electrically insulated from the enclosure. The metallic heat sink is attached to a wall of the enclosure. The electrical insulator physically contacts the busbar and is at least partially wrapped around at least two non-parallel surfaces of a portion of the metallic heat sink such that the metallic heat sink is electrically insulated from the busbar. The metallic heat sink is configured to transfer thermal energy or heat from the busbar to the enclosure such that the thermal energy is lost or transferred to the surrounding environment, which reduces the temperature of the busbar and the amount of copper needed for the busbar without reducing the rating of the enclosure.

Abstract: A thermally efficient electrical enclosure includes a busbar, a metallic heat sink, and an electrical insulator. The busbar is positioned entirely within the enclosure and electrically insulated from the enclosure. The metallic heat sink is attached to a wall of the enclosure. The electrical insulator physically contacts the busbar and is at least partially wrapped around at least two non-parallel surfaces of a portion of the metallic heat sink such that the metallic heat sink is electrically insulated from the busbar. The metallic heat sink is configured to transfer thermal energy or heat from the busbar to the enclosure such that the thermal energy is lost or transferred to the surrounding environment, which reduces the temperature of the busbar and the amount of copper needed for the busbar without reducing the rating of the enclosure.

Abstract: A load center includes a pair of generally parallel busbars for distributing a single phase of electricity to circuit breakers through a multitude of stabs that form respective bridges between the pair of busbars to provide respective bidirectional paths for dissipating heat from each of the stabs to both of the busbars and to provide a connection point for a pair of circuit breakers installed into the load center.

Abstract: A bus system for use in electrical distribution equipment includes a generally U-shaped arrangement of conductors for supplying very high amperage (e.g., above 2000 amps) alternating current to the electrical distribution system. Compared to prior-art conductor arrangements, using the present arrangement, the conductors of a phase can be fabricated from less copper, which is an expensive metal. They also achieve better thermal dissipation and current distribution and mitigate skin effects. As a result, resistive losses, which increase with increased temperature, are reduced.

Abstract: A high ampacity busbar includes a pair of oppositely facing bowl-shaped conductors, each of whose cross sections resembles half of a hexagon or an open isosceles trapezoid, separated by an air gap in both horizontal and vertical configurations. The air gap increases cooling efficiency by natural convection by exposing more surface area of the conductors directly to the air flow within the electrical distribution equipment cabinet. As a result, the overall temperature of the bus system is reduced. The shaped conductors have smoother transitions presented to the electrical current between the bends of the conductors. These smooth transitions improve current distribution throughout the conductor, reducing skin effects. As a result of improved thermal dissipation and reduced skin effects, the amount of copper needed to maintain the same ampacity is significantly reduced. Magnetic shields can be placed between adjacent busbars, reducing proximity effects.

Abstract: A bus system for use in electrical distribution equipment includes a generally U-shaped arrangement of conductor conductors for supplying very high amperage (e.g., above 2000 amps) alternating current to the electrical distribution system. Compared to prior-art conductor arrangements, using the present arrangement, the conductor conductors of a phase can be fabricated from less copper, which is an expensive metal. They also achieve better thermal dissipation and current distribution and mitigate skin effects. As a result, resistive losses, which increase with increased temperature, are reduced.

Abstract: A high ampacity busbar includes a pair of oppositely facing bowl-shaped conductors, each of whose cross sections resembles half of a hexagon or an open isosceles trapezoid, separated by an air gap in both horizontal and vertical configurations. The air gap increases cooling efficiency by natural convection by exposing more surface area of the conductors directly to the air flow within the electrical distribution equipment cabinet. As a result, the overall temperature of the bus system is reduced. The shaped conductors have smoother transitions presented to the electrical current between the bends of the conductors. These smooth transitions improve current distribution throughout the conductor, reducing skin effects. As a result of improved thermal dissipation and reduced skin effects, the amount of copper needed to maintain the same ampacity is significantly reduced. Magnetic shields can be placed between adjacent busbars, reducing proximity effects.

Abstract: A bias-weaving machine is provided. In one embodiment, the bias-weaving machine includes a plurality of yarn carriers, each holding a yarn under tension that extends in a downstream direction towards a woven product. The yarn carriers are translatable in at least one direction other than the downstream direction. The apparatus further includes a plurality of reeds disposed to comb the yarns in a downstream direction. The reeds have a range of motion extending between positions upstream and downstream of the yarn carriers. Embodiment of this invention may advantageously be utilized to weave three-dimensional woven products, such as textile preforms for aerospace composites.

Abstract: A bias-weaving machine is provided. In one embodiment, the bias-weaving machine includes a plurality of yarn carriers, each holding a yarn under tension that extends in a downstream direction towards a woven product. The yarn carriers are translatable in at least one direction other than the downstream direction. The apparatus further includes a plurality of reeds disposed to comb the yarns in a downstream direction. The reeds have a range of motion extending between positions upstream and downstream of the yarn carriers. Embodiment of this invention may advantageously be utilized to weave three-dimensional woven products, such as textile preforms for aerospace composites.