Abstract: A composite membrane assembly may include a plurality of stacked composite plies. Each composite ply may include a main body of reinforced fibers connected together with a resin. The main body may include a base connected to an opposed boundary surface through opposed ends and opposed sides. At least one non-orthogonal cut is formed through a thickness of the main body from the base to the boundary surface. The non-orthogonal cut(s) is staggered with respect to at least one other non-orthogonal cut of an adjacent composite ply so that the non-orthogonal cut(s) does not form a contiguous linear cut with the other non-orthogonal cut(s) of the adjacent composite ply.

Abstract: A composite laminate, method of forming same, and use for same are disclosed. One example of a composite laminate has multiple layers or plies (305A-305E) composed of generally parallel reinforcing fibers (315A-315E) embedded in a matrix (305M). The reinforcing fibers have orientations in the ranges of 3 to 8 degrees, ?3 to ?8 degrees, 10 to 40 degrees, ?10 to ?40 degrees, and approximately 90 degrees, the orientations being with respect to a predetermined axis (320), such as an axis of tension (T). A method of manufacturing a composite laminate includes laying a resin and fibers having these orientations and then curing the resulting laminate. One example of a use is for the skin on the fuselage or wing of an aircraft.

Abstract: A composite membrane assembly may include a plurality of stacked composite plies. Each composite ply may include a main body of reinforced fibers connected together with a resin. The main body may include a base connected to an opposed boundary surface through opposed ends and opposed sides. At least one non-orthogonal cut is formed through a thickness of the main body from the base to the boundary surface. The non-orthogonal cut(s) is staggered with respect to at least one other non-orthogonal cut of an adjacent composite ply so that the non-orthogonal cut(s) does not form a contiguous linear cut with the other non-orthogonal cut(s) of the adjacent composite ply.

Abstract: Technologies for reducing the risk of disbonding between two bonded members at areas of differing strain in the members are provided. Where the difference in strain between the two bonded members becomes excessing, movement of the members relative to each other may cause a traditional rigid adhesive to fail, resulting in a disbond or delamination in one or both composite members at the point of differing strain. Disbonding may be minimized or prevented by placing a compliant material, such as a thin sheet of rubber, between the structural members at the point of differing strain. The compliance of the material may allow the compliant material to deform enough to remain bonded to both structural members when subjected to a stress that might otherwise disbond or delaminate the bonded members.

Abstract: Apparatus and methods provide for an aircraft empennage that utilizes two torque tube members to create opposing sides of the empennage. The torque tube members are connected using a bridging member that is attached at opposing ends to the top portions of the torque tube members. The torque tube members and bridging member provide structural support for access cut-outs within the aircraft skin between the torque tube members for access to a payload space within. The torque tube members may include any number of walls, any of which may provide a pressure barrier to the payload space.

Abstract: Apparatus and methods provide for a swept-wing powered-lift aircraft. Aspects of the disclosure provide a powered-lift aircraft that utilizes the engine exhaust flow over upper surface blown flaps to increase lift during various flight operations. The powered-lift aircraft has wings with inboard portions and outboard portions. The adjacent inboard and outboard portions share a swept leading edge. The leading edge is swept to a degree that shifts the outboard portion rearward to a position in which the aircraft center of lift has little to no variance upon the activation or deactivation of a powered-lift system.

Abstract: Technologies for reducing the risk of disbonding between two bonded members at areas of differing strain in the members are provided. Where the difference in strain between the two bonded members becomes excessing, movement of the members relative to each other may cause a traditional rigid adhesive to fail, resulting in a disbond or delamination in one or both composite members at the point of differing strain. Disbonding may be minimized or prevented by placing a compliant material, such as a thin sheet of rubber, between the structural members at the point of differing strain. The compliance of the material may allow the compliant material to deform enough to remain bonded to both structural members when subjected to a stress that might otherwise disbond or delaminate the bonded members.

Abstract: Apparatus and methods provide for a swept-wing powered-lift aircraft. Aspects of the disclosure provide a powered-lift aircraft that utilizes the engine exhaust flow over upper surface blown flaps to increase lift during various flight operations. The powered-lift aircraft has wings with inboard portions and outboard portions. The adjacent inboard and outboard portions share a swept leading edge. The leading edge is swept to a degree that shifts the outboard portion rearward to a position in which the aircraft center of lift has little to no variance upon the activation or deactivation of a powered-lift system.

Abstract: A lightweight leg assembly for an aircraft seat assembly includes a leg frame comprising at least one leg attachment bracket and a main frame member carried by the at least one leg attachment bracket and comprising a thermoplastic material. At least one track fitting may be carried by the leg frame. A method of fabricating a leg assembly for an aircraft seat assembly is also disclosed.

Abstract: Apparatus and methods provide for a blended wing passenger or cargo aircraft. Aspects of the disclosure provide an aircraft having wings with spars having a thickness at the wing root corresponding to a height of the payload space within the fuselage to which the wings are attached. The wing spars within the wings on each side of the aircraft may each be spliced into an aircraft frame that is part of the fuselage. The wing thickness provides mounting locations for aircraft engines and other components within the wing and passing through the wing spars. With this mid-wing configuration, the fuselage provides support for the various loads experienced by the wings without the use of a conventional structural wing box.

Abstract: Apparatus and methods provide for an aircraft empennage that utilizes two torque tube members to create opposing sides of the empennage. The torque tube members are connected using a bridging member that is attached at opposing ends to the top portions of the torque tube members. The torque tube members and bridging member provide structural support for access cut-outs within the aircraft skin between the torque tube members for access to a payload space within. The torque tube members may include any number of walls, any of which may provide a pressure barrier to the payload space.

Abstract: Apparatus and methods provide for a blended wing passenger or cargo aircraft. Aspects of the disclosure provide an aircraft having wings with spars having a thickness at the wing root corresponding to a height of the payload space within the fuselage to which the wings are attached. The wing spars within the wings on each side of the aircraft may each be spliced into an aircraft frame that is part of the fuselage. The wing thickness provides mounting locations for aircraft engines and other components within the wing and passing through the wing spars. With this mid-wing configuration, the fuselage provides support for the various loads experienced by the wings without the use of a conventional structural wing box.

Abstract: Apparatus and methods provide for a blended wing passenger or cargo aircraft. Aspects of the disclosure provide an aircraft having wings with spars having a thickness at the wing root corresponding to a height of the payload space within the fuselage to which the wings are attached. The wing spars within the wings on each side of the aircraft may each be spliced into an aircraft frame that is part of the fuselage. The wing thickness provides mounting locations for aircraft engines and other components within the wing and passing through the wing spars. With this mid-wing configuration, the fuselage provides support for the various loads experienced by the wings without the use of a conventional structural wing box.

Abstract: Apparatus and methods provide for an aircraft configuration that utilize structural and engine exhaust flow control devices to enhance performance. Aspects of the disclosure provide a fuselage with a pressure vessel nested within a non-cylindrical outer mold line fairing. A twin-boom empennage may be connected to the fuselage. A wing may attach in a blended wing configuration with a sweep angle that positions the aircraft center of lift to minimize any pitching moment induced by the activation or deactivation of an upper surface blown (USB) system. The USB system may include a conformal USB flap positioned downstream of an engine exhaust plume, as well as a controllable USB nozzle aperture to promote exhaust flow attachment to the conformal USB flap. A universal convergent nozzle may be utilized to connect each controllable USB nozzle aperture to a corresponding internally mounted aircraft engine.

Abstract: Carbon fiber bicycle wheels are formed from parts cut from carbon fiber cloth and then joined together to form a rim, sidewalls, spokes, flanges and a center tunnel on which the flanges are mounted. The parts are then assembled, bonded together, and cured to form a wheel. During assembly, the spokes and the wheel are placed in tension by moving the flanges outwardly on the center tunnel after assembly and then bonding them in place to stiffen and strengthen the wheel. The spokes of the drive side of the rear wheel are specially shaped to accommodate torque transfer forces generated by pedaling.

Abstract: Rotor apparatus and methods for vertical lift aircraft are disclosed. In one embodiment, a bearing assembly adapted for rotatably coupling a rotor blade to a support member includes an inner housing annularly disposed about a portion of the support member, an outer housing annularly disposed about at least part of the inner housing and is rotatably coupled to the inner housing by an annular bearing device, and a flexible member adapted to be coupled to the support member and including an engagement portion adapted to engage the outer housing and to at least partially relax a side force exerted on the annular bearing device by a bending of at least one of the rotor blade and the support member.

Abstract: The invention relates to airplane floor assemblies and to methods for their assembly. In one embodiment, an airplane comprises at least one fuselage section and at least one floor section. At least one system component is installed to the floor section prior to installation of the floor section in the fuselage of the airplane. In another embodiment, a floor section adapted to be installed in an airplane includes at least one system component installed to the floor section while it is outside of the airplane. In yet another embodiment, a method is disclosed for assembling an airplane. The method comprises installing at least one system component to a floor section, and installing the floor section into a fuselage section of the airplane.

Abstract: In accordance with the present invention an aircraft stringerless fuselage structure is provided comprising an impact compliant outer skin having a plurality of resin impregnated skin fibers forming an outer skin surface, an inner stringerless skin surface, and a skin thickness. A plurality of stiffeners is included, each comprising a plurality of resin impregnated stiffener fibers integrated into the inner stringerless skin structure. The plurality of resin impregnated skin fibers are not aligned with the plurality of resin impregnated stiffener fibers.

Abstract: Apparatus and methods for fabrication of composite components are disclosed. In one embodiment, an apparatus for fabricating a component from a composite material includes a containment member having an internal volume adapted to receive the composite material, and a lid member. An expandable member is disposed within the internal volume adjacent to the composite material, the expandable member being inflatable within the internal volume and adapted to apply an elevated pressure against the composite material that urges the composite material against at least one of the containment member and the lid member. The containment member, the lid member, and the expandable member are further adapted to withstand at least one of the elevated pressure and an elevated temperature suitable for curing the composite material.

Abstract: Composite structural members and methods for forming the same are disclosed. In one embodiment, a composite structural member includes a central structural portion that extends in a first direction and having a first flange portion and a second flange portion that are spaced apart in a second direction perpendicular to the first direction by a web portion, the web portion further including a periodic or a non-periodic undulation extending in the first direction. A first reinforced polymer-based substrate is fixedly coupled to the first flange portion, and a second reinforced polymer-based substrate is fixedly coupled to the second flange portion.