Patents by Inventor Maximilian Vicari

Maximilian Vicari has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230101490
    Abstract: A process for preparing methanol from carbon dioxide and hydrogen in a methanol synthesis unit and working up the reaction mixture obtained stepwise to isolate the methanol, wherein the carbon dioxide, carbon monoxide, dimethyl ether and methane components of value from the streams separated off in the isolation of the methanol from the methanol reaction stream are combusted with an oxygenous gas, and the carbon dioxide in the resultant flue gas is separated off in a carbon dioxide recovery unit and recycled to the methanol synthesis unit.
    Type: Application
    Filed: January 11, 2021
    Publication date: March 30, 2023
    Inventors: Maximilian VICARI, Susanne BRITZIUS, Sven REINING, Torsten KATZ, Thomas GEIGER, Gerald MEYER
  • Patent number: 11459281
    Abstract: A process for producing acetylene and syngas by partial oxidation of hydrocarbons with oxygen, involving: separately preheating a hydrocarbon and a oxygen-comprising input stream; mixing in a mass flow ratio of the oxygen-comprising to hydrocarbon stream at an oxygen number no more than 0.31; feeding the streams via a burner block to a combustion chamber and therein partially oxidizing the hydrocarbon(s) to a cracking gas; quenching the cracking gas to 80 to 90° C. downstream by injecting an aqueous quench medium to obtain a process water stream-1 and a product gas stream-2; cooling the product gas stream-2 in a cooling column by direct heat exchange with cooling water to obtain a process water stream-2 as bottoms, a product gas stream-2 as uppers, and a sidestream; and depleting the sidestream of soot in an electrofilter to generate therein a process water stream-3 combined with water streams-1/2 to afford the process water stream-4.
    Type: Grant
    Filed: April 8, 2019
    Date of Patent: October 4, 2022
    Assignee: BASF SE
    Inventors: Maximilian Vicari, Christian Weichert, Christopher Alec Anderlohr, Wolfgang Reif
  • Patent number: 11292717
    Abstract: A process for preparing methanol from a carbon-containing feedstock by producing synthesis gas therefrom in a synthesis gas production unit, converting the synthesis gas to methanol in a methanol synthesis unit and working up the reaction mixture obtained stepwise to isolate the methanol, wherein the carbon monoxide, carbon dioxide, dimethyl ether and methane components of value from the streams separated off in the isolation of the methanol are combusted with an oxygenous gas, and the carbon dioxide in the resultant flue gas is separated off in a carbon dioxide recovery unit and recycled to the synthesis gas production unit and/or to the methanol synthesis unit.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: April 5, 2022
    Assignee: BASF SE
    Inventors: Maximilian Vicari, Thomas Geiger, Torsten Katz
  • Publication number: 20210363007
    Abstract: A process for preparing methanol from a carbon-containing feedstock by producing synthesis gas therefrom in a synthesis gas production unit, converting the synthesis gas to methanol in a methanol synthesis unit and working up the reaction mixture obtained stepwise to isolate the methanol, wherein the carbon monoxide, carbon dioxide, dimethyl ether and methane components of value from the streams separated off in the isolation of the methanol are combusted with an oxygenous gas, and the carbon dioxide in the resultant flue gas is separated off in a carbon dioxide recovery unit and recycled to the synthesis gas production unit and/or to the methanol synthesis unit.
    Type: Application
    Filed: August 26, 2019
    Publication date: November 25, 2021
    Inventors: Maximilian VICARI, Thomas GEIGER, Torsten KATZ
  • Publication number: 20210155564
    Abstract: A process for producing acetylene and syngas by partial oxidation of hydrocarbons with oxygen, involving: separately preheating a hydrocarbon and a oxygen-comprising input stream; mixing in a mass flow ratio of the oxygen-comprising to hydrocarbon stream at an oxygen number no more than 0.31; feeding the streams via a burner block to a combustion chamber and therein partially oxidizing the hydrocarbon(s) to a cracking gas; quenching the cracking gas to 80 to 90° C. downstream by injecting an aqueous quench medium to obtain a process water stream-1 and a product gas stream-2; cooling the product gas stream-2 in a cooling column by direct heat exchange with cooling water to obtain a process water stream-2 as bottoms, a product gas stream-2 as uppers, and a sidestream; and depleting the sidestream of soot in an electrofilter to generate therein a process water stream-3 combined with water streams-1/2 to afford the process water stream-4.
    Type: Application
    Filed: April 8, 2019
    Publication date: May 27, 2021
    Applicant: BASF SE
    Inventors: Maximilian VICARI, Christian WEICHERT, Christopher Alec ANDERLOHR, Wolfgang REIF
  • Patent number: 10407305
    Abstract: An apparatus (10) for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen is proposed, comprising a mixing unit (12), a mixing section and a mixing diffuser (16). The mixing unit (12) has a feed orifice (18) for supply of a hydrocarbonaceous stream, a feed orifice (20) for supply of an oxygenous stream, a swirl register and a distributor plate (24). The distributor plate (24) is disposed between the mixing section (14) and the feed orifice (18) for supply of a hydrocarbonaceous stream. The distributor plate (24) has orifices (28). The swirl register (22) is disposed between the feed orifice (20) for supply of an oxygenous stream and the mixing section (14). The mixing diffuser (16) is connected to the mixing section (14). There is a further proposal of a process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen.
    Type: Grant
    Filed: August 28, 2014
    Date of Patent: September 10, 2019
    Assignee: BASF SE
    Inventors: Matthias Kern, Michael Russ, Peter Renze, Maximilian Vicari
  • Patent number: 10308569
    Abstract: The invention relates to a process for preparing butadiene from n-butenes, comprising the steps of: A) providing an input gas stream a comprising n-butenes, B) feeding the input gas stream a comprising n-butenes and a gas containing at least oxygen into at least one oxidative dehydrogenation zone and oxidatively dehydrogenating n-butenes to butadiene, giving a product gas stream b comprising butadiene, unconverted n-butenes, water vapor, oxygen, low-boiling hydrocarbons and high-boiling secondary components, with or without carbon oxides and with or without inert gases; Ca) cooling the product gas stream b by contacting with a cooling medium in at least one cooling zone, the cooling medium being at least partly recycled and having an aqueous phase and an organic phase, Cb) compressing the cooled product gas stream b which may have been depleted of high-boiling secondary components in at least one compression stage, giving at least one aqueous condensate stream c1 and one gas stream c2 comprising butadiene, n
    Type: Grant
    Filed: September 14, 2015
    Date of Patent: June 4, 2019
    Assignees: BASF SE, Linde AG
    Inventors: Jan Pablo Josch, Philipp Grüne, Regina Benfer, Maximilian Vicari, Andre Biegner, Gergor Bloch, Heinz Boelt, Hendrik Reyneke, Christine Toegel, Ulrike Wenning
  • Patent number: 10059640
    Abstract: An apparatus (10) for the preparation of acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen is proposed. The apparatus (10) comprises a reactor (12), wherein the reactor (12) comprises a burner block (14) with a furnace chamber for the preparation of a composition C1 comprising at least acetylene and substituted acetylene, a first scrubber (22) which is constructed for adding a solvent to the composition C1 to obtain a composition C2, a second scrubber (26) which is constructed for adding the solvent to the composition C2 to obtain a composition C3, a first stripper (36) which is constructed for stripping the composition C3 to obtain a composition C4 comprising the substituted acetylene, acetylene and the solvent and for separating off the acetylene, a first column (46) which is constructed for partial degassing of the composition C4 under a pressure of from 1.0 bar to 1.
    Type: Grant
    Filed: March 25, 2015
    Date of Patent: August 28, 2018
    Assignee: BASF SE
    Inventors: Maximilian Vicari, Susanne Britzius, Lilian Kara-Hippen, Michael Russ, Matthias Kern, Christian Weichert
  • Publication number: 20180170829
    Abstract: An apparatus (10) for the preparation of acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen is proposed. The apparatus (10) comprises a reactor (12), wherein the reactor (12) comprises a burner block (14) with a furnace chamber for the preparation of a composition C1 comprising at least acetylene and substituted acetylene, a first scrubber (22) which is constructed for adding a solvent to the composition C1 to obtain a composition C2, a second scrubber (26) which is constructed for adding the solvent to the composition C2 to obtain a composition C3, a first stripper (36) which is constructed for stripping the composition C3 to obtain a composition C4 comprising the substituted acetylene, acetylene and the solvent and for separating off the acetylene, a first column (46) which is constructed for partial degassing of the composition C4 under a pressure of from 1.0 bar to 1.
    Type: Application
    Filed: March 25, 2015
    Publication date: June 21, 2018
    Applicant: BASF SE
    Inventors: Maximilian VICARI, Susanne BRITZIUS, Lilian KARA-HIPPEN, Michael RUSS, Matthias KERN, Christian WEICHERT
  • Publication number: 20180002254
    Abstract: The invention relates to a process for preparing butadiene from n-butenes, comprising the steps of: A) providing an input gas stream a comprising n-butenes, B) feeding the input gas stream a comprising n-butenes and a gas containing at least oxygen into at least one oxidative dehydrogenation zone and oxidatively dehydrogenating n-butenes to butadiene, giving a product gas stream b comprising butadiene, unconverted n-butenes, water vapor, oxygen, low-boiling hydrocarbons and high-boiling secondary components, with or without carbon oxides and with or without inert gases; Ca) cooling the product gas stream b by contacting with a cooling medium in at least one cooling zone, the cooling medium being at least partly recycled and having an aqueous phase and an organic phase, Cb) compressing the cooled product gas stream b which may have been depleted of high-boiling secondary components in at least one compression stage, giving at least one aqueous condensate stream c1 and one gas stream c2 comprising butadiene, n
    Type: Application
    Filed: September 14, 2015
    Publication date: January 4, 2018
    Inventors: Jan Pablo JOSCH, Philipp GRÜNE, Regina BENFER, Maximilian VICARI, Andre BIEGNER, Gergor BLOCH, Heinz BOELT, Hendrik REYNEKE, Christine TOEGEL, Ulrike WENNING
  • Patent number: 9802875
    Abstract: An apparatus (10) for preparation of acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen is proposed, comprising a reactor (12). The reactor (12) has a burner block (14) with a firing space for acetylene preparation, a secondary space (18) formed within the burner block (14), and an annular space (20) surrounding the secondary space (18). The burner block (14) has holes (22) for supply of a stream of a mixture of hydrocarbons and oxygen to the firing space and holes (24) for supply of a stream of auxiliary oxygen to the firing space. The holes (24) for supply of a stream of auxiliary oxygen to the firing space are connected to the secondary space (18). The secondary space (18) is connected to the annular space (20). There is a further proposal of a process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen.
    Type: Grant
    Filed: August 28, 2014
    Date of Patent: October 31, 2017
    Assignee: BASF SE
    Inventors: Matthias Kern, Michael Russ, Peter Renze, Maximilian Vicari
  • Patent number: 9580312
    Abstract: The invention relates to a continuous method for producing acetylenes and syngas by partially oxidizing hydrocarbons with oxygen. A first feed stream (1) containing one or more hydrocarbons and a second feed stream (2) containing oxygen are —mixed in a ratio of the mass flows of the second feed stream (2) to the first feed stream (1) corresponding to an oxygen number of less than or equal to 0.31, said streams being heated separately from each other, —and fed to a combustion chamber (FR) via a burner block (BR), the partial oxidation of the hydrocarbons being carried out in said combustion chamber, —thereby obtaining a first cracked gas stream Ig. The invention is characterized in that —the first cracked gas stream Ig is precooled to a temperature ranging from 100 to 1000° C.
    Type: Grant
    Filed: January 15, 2014
    Date of Patent: February 28, 2017
    Assignee: BASF SE
    Inventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Kai Rainer Ehrhardt, Horst Neuhauser, Michael L. Hayes
  • Publication number: 20160207852
    Abstract: An apparatus (10) for preparation of acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen is proposed, comprising a reactor (12). The reactor (12) has a burner block (14) with a firing space for acetylene preparation, a secondary space (18) formed within the burner block (14), and an annular space (20) surrounding the secondary space (18). The burner block (14) has holes (22) for supply of a stream of a mixture of hydrocarbons and oxygen to the firing space and holes (24) for supply of a stream of auxiliary oxygen to the firing space. The holes (24) for supply of a stream of auxiliary oxygen to the firing space are connected to the secondary space (18). The secondary space (18) is connected to the annular space (20). There is a further proposal of a process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen.
    Type: Application
    Filed: August 28, 2014
    Publication date: July 21, 2016
    Applicant: BASF SE
    Inventors: Matthias KERN, Michael RUSS, Peter RENZE, Maximilian VICARI
  • Publication number: 20160207767
    Abstract: An apparatus (10) for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen is proposed, comprising a mixing unit (12), a mixing section and a mixing diffuser (16). The mixing unit (12) has a feed orifice (18) for supply of a hydrocarbonaceous stream, a feed orifice (20) for supply of an oxygenous stream, a swirl register and a distributor plate (24). The distributor plate (24) is disposed between the mixing section (14) and the feed orifice (18) for supply of a hydrocarbonaceous stream. The distributor plate (24) has orifices (28). The swirl register (22) is disposed between the feed orifice (20) for supply of an oxygenous stream and the mixing section (14). The mixing diffuser (16) is connected to the mixing section (14). There is a further proposal of a process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen.
    Type: Application
    Filed: August 28, 2014
    Publication date: July 21, 2016
    Applicant: BASF SE
    Inventors: Matthias KERN, Michael RUSS, Peter RENZE, Maximilian VICARI
  • Patent number: 9290384
    Abstract: A process for preparing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, is disclosed. The process consists of separately preheating and then mixing a first input stream containing a hydrocarbon and a second input stream containing oxygen, supplying the first input stream and the second input stream via a burner block to a firing space, quenching a cracking gas obtained to produce a process water stream and a product gas stream, cooling the product gas stream in a cooling column by direct heat exchange with cooling water, depleting soot in an electrostatic filter, combining all process water streams and passing through soot channels, subjecting the combined process water stream to a cleaning operation by partial vaporization in a one-stage flash vessel to obtain a cleaned process water stream, and recycling the cleaned process water stream into the process.
    Type: Grant
    Filed: May 24, 2013
    Date of Patent: March 22, 2016
    Assignee: BASF SE
    Inventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Mirko Haider, Horst Neuhauser, Michael L. Hayes
  • Publication number: 20150336858
    Abstract: The invention relates to a continuous method for producing acetylenes and syngas by partially oxidizing hydrocarbons with oxygen. A first feed stream (1) containing one or more hydrocarbons and a second feed stream (2) containing oxygen are mixed in a ratio of the mass flows of the second feed stream (2) to the first feed stream (1) corresponding to an oxygen number of less than or equal to 0.31, said streams being heated separately from each other, and fed to a combustion chamber (FR) via a burner block (BR), the partial oxidation of the hydrocarbons being carried out in said combustion chamber, thereby obtaining a first cracked gas stream Ig. The invention is characterized in that the first cracked gas stream Ig is precooled to a temperature ranging from 100 to 1000° C.
    Type: Application
    Filed: January 15, 2014
    Publication date: November 26, 2015
    Applicant: BASF SE
    Inventors: Maximilian VICARI, Christian WEICHERT, Dirk GROSSSCHMIDT, Michael RUSS, Kai Rainer EHRHARDT, Horst NEUHAUSER, Michael L. HAYES
  • Patent number: 9145297
    Abstract: The invention proposes a method for producing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, wherein a first feedstock (1), containing one or more hydrocarbons, and a second feedstock (2), containing oxygen, —are preheated separately from one another, —are fed via a burner block (B) to a combustion chamber (F), in which the partial oxidation of the hydrocarbons takes place, —obtaining a cracked gas, which is quenched by injecting a quench oil downstream of the furnace body at 200° C. to 250° C., wherein —a flow of product gas Ig is obtained, which —is cooled in a burner column (BK) with further quench oil, obtaining —a flow of product gas IIg cooled to 60° C. to 90° C., which —is guided into a final cooler (SK), in which a flow of product gas IIIg, cooled to 20° C. to 50° C.
    Type: Grant
    Filed: September 2, 2013
    Date of Patent: September 29, 2015
    Assignee: BASF SE
    Inventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Mirko Haider, Horst Neuhauser
  • Publication number: 20150217999
    Abstract: The invention proposes a method for producing acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, wherein a first feedstock (1), containing one or more hydrocarbons, and a second feedstock (2), containing oxygen, are preheated separately from one another, are fed via a burner block (B) to a combustion chamber (F), in which the partial oxidation of the hydrocarbons takes place, obtaining a cracked gas, which is quenched by injecting a quench oil downstream of the furnace body at 200° C. to 250° C., wherein a flow of product gas Ig is obtained, which is cooled in a burner column (BK) with further quench oil, obtaining a flow of product gas IIg cooled to 60° C. to 90° C., which is guided into a final cooler (SK), in which a flow of product gas IIIg, cooled to 20° C. to 50° C.
    Type: Application
    Filed: September 2, 2013
    Publication date: August 6, 2015
    Inventors: Maximilian Vicari, Christian Weichert, Dirk Grossschmidt, Michael Russ, Mirko Haider, Horst Neuhauser
  • Patent number: 8975460
    Abstract: A process is proposed for preparing acetylene by the Sachsse-Bartholomé process by combustion of a natural gas/oxygen mixture in one or more burners to obtain a cracking gas which is cooled in two or more stages in burner columns, each burner having one or more burner columns assigned thereto, and said cracking gas being quenched with pyrolysis oil in the first cooling stage, to obtain a low boiler fraction comprising benzene, toluene and xylene from the one or more burner columns, which is cooled with direct cooling water and separated in a phase separator into an aqueous phase and an organic phase which comprises benzene, toluene and xylene and is fully or partly introduced to the top of the one or more burner columns as a return stream, wherein the organic phase comprising benzene, toluene and xylene from the phase separator, prior to full or partial recycling to the top of the one or more burner columns, is supplied to a selective hydrogenation over a catalyst which comprises at least one platinum group m
    Type: Grant
    Filed: July 15, 2011
    Date of Patent: March 10, 2015
    Assignee: BASF SE
    Inventors: Lucia Königsmann, Maximilian Vicari, Thomas Heidemann, Dirk Groβschmidt, Jürgen Michel
  • Publication number: 20150000706
    Abstract: A process is proposed for cleaning an apparatus to remove deposits from a process for the recovery of purified N-methylpyrrolidone (NMP) by evaporating NMP from a contaminated NMP stream which is obtained in a process for the extractive separation of acetylene from the reaction mixture of a partial oxidation of hydrocarbons after expulsion of the acetylene as a gas, wherein hot water is passed into the apparatus and is stirred.
    Type: Application
    Filed: September 16, 2014
    Publication date: January 1, 2015
    Applicant: BASF SE
    Inventors: Aurelie Alemany, Maximilian VICARI, Tanja KIRCHNER, Frank STEGLICH