Abstract: Applicants have developed a continuous process for synthesizing various molecular sieves. The process enables one to control both the particle size and particle size distribution. Any of the molecular sieves represented by the empirical formula on an anhydrous basis: rR2O:(SixAlyPz)O2, where R is at least one structure directing agent, “r”, “x”, “y” and “z” are the mole fractions of R, Si, Al and P respectively, can be prepared using this process. The process involves continuously adding separate streams comprising reactive sources of at least each framework element into a continuous crystallization reactor. Either interstage backmixing is introduced or the number of stages is adjusted in order to control particle size.

Abstract: Molecular sieve agglomerates that can have improved physical and chemical properties are prepared by methods which comprise contacting the agglomerates with an alkali metal silicate solution. Molecular sieve agglomerates which comprise binders such as kaolin can additionally be contacted with an alkali hydroxide solution to convert the kaolin to Zeolite A prior to contacting the agglomerates with the alkali metal silicate solution to further improve properties. The molecular sieve agglomerates prepared according to the present invention are suitable for use as refrigerant desiccants.

Abstract: Molecular sieve agglomerates that can have improved physical and chemical properties are prepared by methods which comprise contacting the agglomerates with an alkali metal silicate solution. Molecular sieve agglomerates which comprise binders such as kaolin can additionally be contacted with an alkali hydroxide solution to convert the kaolin to Zeolite A prior to contacting the agglomerates with the alkali metal silicate solution to further improve properties. The molecular sieve agglomerates prepared according to the present invention are suitable for use as refrigerant desiccants.