Abstract: A catalyst composition comprising at least about 10% by weight pentasil, at least about 12% by weight Y-type zeolite at a pentasil to Y zeolite ratio of at least 0.25, and wherein the pentasil and Y zeolite comprise at least about thirty-five percent of the catalyst have been shown to optimize light olefin yields and LPG from FCC processes. Embodiments having matrix surface areas greater than 25 m2/g, phosphorous and rare earth are preferred. The compositions of this invention are particularly useful in typical fluid catalytic cracking (FCC) processes.

Abstract: A process for the reduction of NOx emissions from a regeneration zone during a fluid catalytic cracking (FCC) process are disclosed. The process comprises contacting a hydrocarbon feedstock with a circulating inventory of an FCC cracking catalyst and a NOx reduction composition during an FCC process. The NOx reduction composition comprises at least one reduced nitrogen species component having the ability to reduce the content of reduced nitrogen species to molecular nitrogen under reducing or partial burn FCC conditions and at least one NOx reduction component having the ability to convert NOx to molecular nitrogen under oxidizing or full burn FCC conditions.

Abstract: The catalyst of this invention is capable of enhancing light olefin, e.g., propylene, yields in fluidizable catalytic cracking (FCC) processes. The catalyst comprises (a) pentasil zeolite, (b) at least 5% by weight phosphorus (P2O5) based on particles containing the pentasil, and at least about 1% by weight iron oxide, as measured by Fe2O3, outside of the pentasil zeolite's framework. The catalyst is fluidizable and has an average particle size in the range of about 20 to about 200 microns. The catalyst composition can further comprise additional zeolite suitable for cracking hydrocarbons in a FCC process. The catalyst has been shown to be highly active compared to other catalysts and shows a high selectivity for propylene produced in an FCC process.

Abstract: Processes for the reduction of NOx emissions from a regeneration zone during a fluid catalytic cracking of a hydrocarbon feedstock into lower molecular weight components are disclosed. The processes comprise contacting during a fluid catalytic cracking (FCC) process where NOx emissions are released from a regeneration zone of a fluid catalytic cracking unit (FCCU) operating in a heterogeneous combustion mode under FCC conditions, a hydrocarbon feedstock with a circulating inventory of a FCC cracking catalyst and a NOx reduction composition. The NOx reduction composition comprises: (1) at least one reduced nitrogen species component having the ability to reduce the content of reduced nitrogen species to molecular nitrogen under reducing or partial burn FCC conditions and (2) at least one NOx reduction component having the ability to convert NOx to molecular nitrogen under oxidizing or full burn FCC conditions.