Abstract: A system for cooling a hot rail of rail steel to a fine perlitic or ferritic or perlitic/ferritic structure has a plurality of separate cooling modules with independently adjustable cooling parameters. The rail is guided downstream through the modules of the cooling stretch and through intermediate zones between the modules so as to cool the surface of the rail in each of the modules and to subject the rail to destressing or stress relief between the modules. Sensors in each of the intermediate zones detect the actual surface temperature of the rail in the respective zones, and a controller connected to the modules and to the sensors varies the cooling parameters of the cooling modules in dependence on the detected temperatures in the respective upstream zones to ensure a defined temperature in the rail that lies above a critical temperature at which bainitic structure components are formed.

Abstract: A system for cooling a hot rail of rail steel to a fine perlitic or ferritic or perlitic/ferritic structure has a plurality of separate cooling modules with independently adjustable cooling parameters. The rail is guided downstream through the modules of the cooling stretch and through intermediate zones between the modules so as to cool the surface of the rail in each of the modules and to subject the rail to destressing or stress relief between the modules. Sensors in each of the intermediate zones detect the actual surface temperature of the rail in the respective zones, and a controller connected to the modules and to the sensors varies the cooling parameters of the cooling modules in dependence on the detected temperatures in the respective upstream zones to ensure a defined temperature in the rail that lies above a critical temperature at which bainitic structure components are formed.

Abstract: The invention relates to a method of releasing a reel awe, which is hydraulically restrained by a self-locking effect by means of inwardly located wedge surfaces of expansion elements. Removal of a coil from a reel awe is achieved, without problems, by lifting off the self-locking effect of the expansion elements at least partially or completely by applying longitudinal vibrations acting in an axial direction. The invention also relates to a correspondingly formed device.

Abstract: The invention relates to a method of releasing a reel awe, which is hydraulically restrained by a self-locking effect by means of inwardly located wedge surfaces of expansion elements. Removal of a coil from a reel awe is achieved, without problems, by lifting off the self-locking effect of the expansion elements at least partially or completely by applying longitudinal vibrations acting in an axial direction. The invention also relates to a correspondingly formed device.

Abstract: In order to obtain a fine-lamellar perlite structure in the edge region of the heads of rails (1), especially hot-rolled rails for carriageways or railways, by specific thermal treatment during cooling from the rolling heat without the formation of bainite, precooling (12) occurs in order to achieve a core temperature of approximately 750-850° C., and the temperature of the more intensively cooled edge region is raised by intermediate heating (13) to at least said core temperature and finally cooled (14).

Abstract: A system for cooling a hot rail of rail steel to a fine perlitic or ferritic or perlitic/ferritic structure has a plurality of separate cooling modules with independently adjustable cooling parameters. The rail is guided downstream through the modules of the cooling stretch and through intermediate zones between the modules so as to cool the surface of the rail in each of the modules and to subject the rail to destressing or stress relief between the modules. Sensors in each of the intermediate zones detect the actual surface temperature of the rail in the respective zones, and a controller connected to the modules and to the sensors varies the cooling parameters of the cooling modules in dependence on the detected temperatures in the respective upstream zones to ensure a defined temperature in the rail that lies above a critical temperature at which bainitic structure components are formed.

Abstract: In order to obtain a fine-lamellar perlite structure in the edge region of the heads of rails (1), especially hot-rolled rails for carriageways or railways, by specific thermal treatment during cooling from the rolling heat without the formation of bainite, precooling (12) occurs in order to achieve a core temperature of approximately 750 - 850° C., and the temperature of the more intensively cooled edge region is raised by intermediate heating (13) to at least said core temperature and finally cooled (14).

Abstract: The invention relates to a method for producing especially shape-rolled products from rail steels that have a finely perlitic and/or ferritic/perlitic structure after cooling. The inventive method is characterized by guiding the workpiece through a cooling stretch that is composed of individual independent cooling modules (2a-e) having independently adjustable cooling parameters.

Abstract: A method of cooling on a cooling bed hot-rolled steel sections from rolling heat, wherein the sections, particularly rails, have section parts of different masses arranged at a distance from each other over the cross-section of the section, and an apparatus for carrying out the method. Initially, the heat quantities to be proportionally removed from the different section parts in dependence on their mass and temperature and the quantity of cooling medium required for this removal are determined and computed by using measuring equipment together with a computing unit by means of a computer program. Subsequently, cooling of the different section parts or their masses is carried out in a controlled manner in such a way that the section parts reach with as little time delay as possible the transformation line Ar3/Ar1 during the decomposition of the gamma-mixed crystal into ferrite and/or pearlite while releasing the transformation heat.

Abstract: A method of heat treatment of wire including cooling the wire stock immediately after the stock leaves the rolling heat region to a temperature below the starting temperature of martensite formation and, thereafter, forming wire coils.

Abstract: A water cooling device for a controlled cooling of wire, small sections, and ribbed concrete wire guided along a wire rod guiding line out of the rolling heat has a support frame that is parallel-slidable or rotatable. Parallel, adjacently arranged cooling water pipelines are provided each having a different inner diameter and mounted on the support frame. Each cooling water pipeline has arranged thereat water boxes. The cooling water pipelines have cooling water pipes having an inner pipe diameter matching the inner diameter of the correlated cooling water pipeline. The cooling water pipes are arranged in the water boxes. Each cooling water pipeline has guide grooves positioned between the water boxes for connecting the cooling water pipes of each cooling water pipeline with one another.

Abstract: A method of measuring and regulating temperature and quantity of cooling water of a continuous casting mold flowing through water-coolable mold walls composed of copper plates, particularly mold walls which are independent of each other, wherein the cooling water temperature of a mold wall is measured at at least two locations in the area of the discharge openings of a copper plate and the corresponding water box. The flow velocity and the water pressure of the cooling system are adjusted in such a way that the lowest temperature in the area of the water discharge side or the water discharge opening of a copper plate is at the limit of the boiling temperature, and that for all higher temperatures a bubble evaporation at subcooled boiling of the cooling water is stimulated.

Abstract: A water cooling stretch for cooling rolling stock coming from a roll train has several parallel and adjacently positioned cooling pipes having different diameters matching differently sized rolling stock. The cooling pipes are made of individual cooling pipe sections arranged successively in a straight cooling pipe arrangement, respectively. A cooling water supply of individual cooling head nozzle elements supplies the cooling water to the cooling pipe sections. Valve arrangements for controlling the supply of cooling water are provided. The cooling pipe arrangement has individual water box modules arranged between the cooling pipe sections, and the cooling pipe sections have inlet and outlet openings that open into the water box modules. The water box modules are fastened to a common water supply line moveable horizontally and transversely to a movement path of the rolling stock for moving the cooling pipe arrangements into and out of the movement path, as needed.

Abstract: In a heat treatment method for producing boundary layer-hardened long products and flat products of unalloyed or low-alloy steel, the workpiece is cooled for producing a martensitic grain within a boundary layer of the workpiece by repeating several sequential cooling process steps. Each sequential cooling process step has a cooling phase, in which the workpiece is cooled to a temperature below a martensite starting temperature for martensitic conversion of only a portion of the boundary layer of the workpiece, and a temporal stress-relief phase for relieving stress within already formed martensitic grain areas and already formed martensite/austenite boundary areas. Subsequently, the workpiece is cooled at a cooling rate below a lower critical cooling rate for cooling the workpiece core.

Abstract: In a method for cooling hot-rolled profiled sections from the rolling heat, wherein the profiled sections are formed of section parts of different mass, wherein, by using measuring-technological means in cooperation with a computer with the aid of a computing program, the quantity of heat to be proportionally removed from the different section parts in accordance with their mass and temperature and the amount of cooling medium required therefor are calculated and controlled, the course of temperature for the rolling stock in the rolling mill is simulated already before the actual rolling and cooling process by performing several simulation calculations by varying the cooling parameters in the simulation calculation to obtain calculated parameters. The actual values are measured upstream and downstream of the cooling stretch.

Abstract: A water cooling device for a controlled cooling of wire, small sections, and ribbed concrete wire guided along a wire rod guiding line out of the rolling heat has a support frame that is parallel-slidable or rotatable. Parallel, adjacently arranged cooling water pipelines are provided each having a different inner diameter and mounted on the support frame. Each cooling water pipeline has arranged thereat water boxes. The cooling water pipelines have cooling water pipes having an inner pipe diameter matching the inner diameter of the correlated cooling water pipeline. The cooling water pipes are arranged in the water boxes. Each cooling water pipeline has guide grooves positioned between the water boxes for connecting the cooling water pipes of each cooling water pipeline with one another.

Abstract: A method of heat treatment of wire including cooling the wire stock immediately after the stock leaves the rolling heat region to a temperature below the starting temperature of martensite formation and, thereafter, forming wire coils.

Abstract: A method and apparatus for cooling hot-rolled rolling stock, wherein, for cooling preferably both sides of hot-rolled wide strip, a heat exchange is carried out between the rolling stock and the cooling medium by a pressurized water flow through a sequence of a pressure chamber and a convection chamber, and wherein the rolling stock is cooled by a targeted control of the intensity of the forced convection. The method utilizes a combination of a cooling unit between stands and an additional roll cooling unit in the area of the roll gap at the exit side thereof using a directed pressurized water flow along a circumferential portion of the roll body of each work roll, wherein the cooling unit between stands and the roll cooling unit each operate with contactless sealing means for the surface of the rolling stock and the surface of the roll body.

Abstract: A laying tube for producing wire windings from continuously introduced essentially straight wire material includes a first portion of an outer casing which is driven so as to rotate and receives a feeding tube for the wire material. Connected to the first portion is an outwardly expanding portion of the outer casing which includes a curved wire guide channel, wherein this guide channel is provided in the form of a groove in the outer surface of a hollow insert which is placed with fit in the expanding portion of the outer casing, and wherein the centrifugal forces of the wire are absorbed by the inner surface of the outer casing. The feeding tube and the insert form a structural unit which is releasably connected to the outer casing.

Abstract: A method of cooling section steel, particularly sectional steel girders, from rolling heat, wherein, prior to a final air cooling, a water cooling process is carried out in such a way that section steel portions with material concentrations are cooled at outwardly projecting portions of the steel sections over a width of application and a duration of application which are variable and subject to a predetermined cooling strategy supported by a process computer to a value which is at least still slightly above the transformation temperature Ar1.