Abstract: A battery cell includes C cathode electrodes including a cathode active material layer arranged on a cathode current collector, A anode electrodes including an anode active material layer arranged on an anode current collector, and S separators, where A, C and S are integers greater than one. The anode active material layer comprises silicon and a metal that are co-sputtered. The metal is different than the silicon.

Abstract: A battery cell includes A anode electrodes including an anode active material layer comprising lithium metal active material and an anode current collector, C cathode electrodes including a cathode active material layer comprising LiFePO4 (LFP) active material and a cathode current collector, and S separators arranged between the A anode electrodes and the C cathode electrodes, where A, C, and S are integers greater than one. The S separators comprise a substrate including a coating layer.

Abstract: A method for forming a bipolar solid-state battery includes preparing a mixture of gel precursor solution and solid electrolyte. The gel precursor includes a polymer, a first solvent, and a liquid electrolyte. The liquid electrolyte includes a second solvent, a lithium salt, and electrolyte additive. The method includes loading the mixture onto at least one of a first electrode, a second electrode, and a third electrode. Each of the first, second, and third electrodes includes a plurality of solid-state electroactive particles. The method includes removing at least a portion of the first solvent from the mixture to form a gel and positioning one of the first, second, and third electrodes with respect to another of the first, second, and third electrodes. The method includes applying a polymer blocker to a border of the first, second, or third electrodes.

Abstract: An active material component of a composition for forming an electrode of a battery in a dry process is provided. The active material component includes a dry powder including a plurality of grains of an active material. The active material component further includes an electrically conductive filler material attached to each of the plurality of grains.

Abstract: Aspects of the disclosure include systems and methods for manufacturing thermally stable nickel-rich cathodes. An exemplary method can include providing an active material including a plurality of active material particles. The plurality of active material particles include nickel. A nanoparticle slurry additive having a plurality of nanoparticles is provided. The plurality of nanoparticles include one or more of a thermally stable olivine type material, a thermally stable spinel type material, and a thermally stable manganese-nickel dioxide type material. The method includes forming a slurry by mixing the active material and the nanoparticle slurry additive. The plurality of nanoparticles form a thermal inhibitor layer on and in direct contact with a surface of the plurality of active material particles. A free-standing electrode film is formed by calendering the slurry and the free-standing electrode film is laminating to a current collector to define a thermally stable nickel-rich cathode.

Abstract: A bipolar solid-state battery cell includes a plurality of battery cells, wherein each cell includes a separator, an anode disposed on a first side of the separator and a cathode disposed on a second side of the separator; where the second side is opposedly disposed to the first side. The anode is in electrical communication with an anode current collector and the cathode is in electrical communication with a cathode current collector. A capacitor wall is disposed parallel to at least one external surface of the anode or cathode, where the capacitor wall includes a capacitor active material.

Abstract: Lithium-ion batteries are provided that include a columnar silicon anode including a carbon fiber network on exposed surfaces of the columnar silicon anode. The columnar silicon is formed by plasma vapor deposition. Also disclosed are processes for forming the carbon fiber network, which generally includes spraying a dilute carbon fiber precursor solution including carbon nanotubes, an optional polymeric dispersing agent and a solvent, which is then subjected to facile evaporation at an elevated temperature to remove the solvent and form the carbon fiber network. The carbon fiber network is uniformly and multi-directionally provided on the exposed surfaces of the columnar silicon anode. The presence of the carbon fiber network provides high electronic pathways to enhance battery power capability especially at the higher current rates.

Abstract: A thermal device comprises a first layer of a non-metallic material that is a good conductor of heat and electricity, that includes a first terminal and a second terminal, and that has a first surface and a second surface; a metallic material disposed on the first surface of the first layer; a first plastic layer disposed on the metallic material; and a second plastic layer disposed on the second surface of the first layer. The first plastic layer and the second plastic layer include a plastic material that is a good conductor of heat.

Abstract: A bipolar capacitor assisted battery includes a bipolar capacitor including a first capacitor, and a second capacitor. The second capacitor is connected in series with the first capacitor. A lithium ion battery is connected in parallel to the bipolar capacitor.

Abstract: A method for preparing an electrolyte layer supported by a dry process electrode layer, the method includes providing a sulfide electrolyte layer; providing a first dry process electrode layer; arranging a first side of the sulfide electrolyte layer adjacent to a first side of the first dry process electrode layer; and calendaring the sulfide electrolyte layer and the first dry process electrode layer to reduce a thickness of the sulfide electrolyte layer to a predetermined thickness in a range from approximately 5 micrometers (?m) to approximately 50 ?m.

Abstract: A bipolar battery system includes N battery cells. Each of the N battery cells comprises M cores each comprising a first current collector, cathode active material, a separator, anode active material, and a second current collector, where M is an integer greater than one. The M cores are connected in parallel by connecting the first current collectors of the M cores in each of the N battery cells together and by connecting the second current collectors of the M cores in each of the N battery cells together. N-1 clad plates are arranged between adjacent ones of the N battery cells and the N battery cells are connected in series by the N-1 clad plates. A voltage sensing system connects to the N-1 tabs, a first terminal, and a second terminal and is configured to determine N voltages across the N battery cells, respectively.

Abstract: A functionalized separator for a battery cell includes a separator layer including a first side and a second side. A functionalized layer is arranged on at least one of the first side and the second side of the separator layer. The functionalized layer comprises a lithium-ion conducting solid electrolyte and a capacitor active material.

Abstract: A negative electrode for an electrochemical cell that cycles lithium includes a negative electrode including an electroactive material layer disposed on a current collector that has lithiated silicon oxide (LSO) negative electroactive material at ? about 10 weight % to ? about 30 weight % of a total weight of the electroactive material layer and a carbonaceous negative electroactive material, such as graphite. An electrochemical cell that incorporates such a negative electrode may also include a second electrode comprising a porous positive active material layer comprising a positive lithium containing, nickel-rich electroactive material, such as a lithium nickel manganese cobalt aluminum oxide, a porous separating layer disposed between the first electrode and the second electrode and an electrolyte disposed in pores of the separating layer.

Abstract: An electrochemical cell that cycles lithium ions includes a positive electrode that includes a positive electroactive material, a negative electrode that includes a negative electroactive material, and a free-standing separating layer disposed between the positive electrode and the negative electrode. The free-standing separating layer includes a gel membrane that includes a polymer host and a liquid electrolyte and an integrated structural component disposed within the gel membrane. The integrated structural component may be selected from the group consisting of: a plurality of solid-state electrolyte particles, a nonwoven material, and a combination thereof.

Abstract: A modular bipolar solid-state battery includes T solid-state battery modules, where T is an integer greater than one. Each of the T solid-state battery modules includes an enclosure, a first terminal arranged on a first side of the enclosure, a second terminal arranged on a second side of the enclosure opposite to the first side of the enclosure, and N solid-state battery cells arranged and interconnected in the enclosure, where N is an integer greater than one. The T solid-state battery modules are connected in at least one of series and parallel. A positive terminal of the modular bipolar solid-state battery is connected to at least one of the T solid-state battery modules. A negative terminal of the modular bipolar solid-state battery is connected to at least another one of the T solid-state battery modules.

Abstract: A method for testing a sample of a battery cell includes arranging the sample of the battery cell in a sample pan of a test crucible; arranging a spacer on the sample of the battery cell; sealing the sample pan; and performing differential scanning calorimetry (DSC) testing of the sample.

Abstract: A vehicle system is provided and includes a modular dynamically allocated capacity storage system (MODACS) and an active management module. The MODACS includes blocks of cells. The active management module is configured to: detect a first state of a first block of cells of the blocks of cells; determine whether a safety fault condition exists with the first block of cells based on the first state of the first block of cells; in response to detecting existence of the safety fault condition, isolate the first block of cells from other ones of the blocks of cells; subsequent to isolating the first block of cells, actively discharge and detect a second state of the first block of cells; and based on the second state, continue isolating the first block of cells or reconnecting the first block of cells such that the first block of cells is no longer isolated.

Abstract: A method for manufacturing a gel membrane for a battery cell includes supplying a first substrate to a first roller; heating a gel membrane solution in a tank, wherein the gel membrane solution includes a polymer and a liquid electrolyte comprising one or more lithium salts; arranging a slot die within a predetermined distance of the first substrate located on the first roller; pumping the gel membrane solution into an inlet of the slot die; depositing a gel membrane layer from an outlet of the slot die onto the first substrate supported by the first roller; and cooling the gel membrane layer on the first substrate.

Abstract: A battery includes positive and negative current collectors and a plurality of bipolar electrodes arranged in a stack between the positive and negative current collectors. The positive and negative current collectors and the stack of the plurality of bipolar electrodes are folded in an S-shape.

Abstract: The present disclosure provides a modified binder for use in an electrochemical cell that cycles lithium ions. The modified binder includes one or more agglomerates of polytetrafluoroethylene nanoparticles, where each of the polytetrafluoroethylene nanoparticles includes a polytetrafluoroethylene core and a polymeric shell that is disposed on exposed surfaces of the core. The polymeric shell can include a polymer selected from the group consisting of: polyethylene oxide, polyglycidyl methacrylate, polyvinylidene difluoride, fluoride-hexafluoropropylene, polypropylene oxide, polyacrylonitrile, polymethacrylonitrile, polymethyl methacrylate, derivatives and co-polymers, and combinations thereof, and in certain instances, also a humidity tolerant lithium salt.